Motor hanger mounting structure

Through the combined design of the U-shaped motor hanger and the V-shaped frame and the application of thermal conductive materials, the heat dissipation problem of the motor hanger installation structure is solved, the stable installation and efficient heat dissipation of the motor are achieved, the service life of the motor is extended and the maintenance process is simplified.

CN223237845UActive Publication Date: 2025-08-19UNIVERSE ELECTRIC TECH (HANGZHOU) CO LTD
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Patent Information

Application Number
CN202422720499.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-08-19
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

The existing motor hanger installation structure causes too much contact between the motor and the hanger, and the heat dissipation ability is reduced, which affects the service life and efficiency of the motor.

Method used

The V-shaped structure design of the U-shaped motor hanger and the frame is adopted, combined with the adjustable positioning part and the side-mounted housing, ensuring the spacing between the motor and the hanger, and transferring the heat generated by the motor operation through the thermally conductive material, and using snap-on and bolt fixation to achieve rapid installation and disassembly.

Benefits of technology

It improves the heat dissipation ability of the motor, extends the service life and improves the operating efficiency, while facilitating the maintenance and replacement of the motor.

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  • Figure CN223237845U_ABST
    Figure CN223237845U_ABST
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Abstract

The utility model discloses a motor hanging bracket mounting structure which comprises a frame, a motor and a motor hanging bracket. The bicycle frame is arranged to be a V-shaped structure area on the lower portion of the middle of the electric power-assisted bicycle body, the motor hanging bracket is arranged to be of a U-shaped structure and detachably installed in the middle of the bottom of the bicycle frame, the motors are installed in the middle of the interior of the motor hanging bracket, and the motors are distributed at intervals and supported and fixed in an adjustable mode through multiple sets of adjustable positioning pieces. The motor hanging bracket is used for maintaining that heat generated during operation of a motor can be diffused into a gap space between the motor and the motor hanging bracket and then is slowly transmitted and released outwards through the motor hanging bracket, the side installation shells are installed at the two ends of the motor hanging bracket in a clamped mode, and the motor is blocked and contained on the inner side of the motor hanging bracket through the side installation shells. And meanwhile, the side mounting shell is used for opening and closing the interior of the motor hanging bracket, so that the motor is convenient to overhaul and replace.
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Description

Technical Field

[0001] The utility model relates to the technical field, in particular to a motor hanger installation structure. Background Art

[0002] The motor hanger mounting structure for an electric assisted bicycle typically consists of the following main parts: Motor hanger: A key component connecting the motor and the frame, typically made of a sturdy metal material such as aluminum alloy or steel to ensure sufficient strength and durability. Motor: The power source of the electric assisted bicycle, mounted on the hanger. The design and size of the motor need to match the hanger to ensure a stable installation. Frame: The main structure of the electric assisted bicycle, to which the motor hanger is fixed via specific mounting points. The frame design needs to take into account the weight and vibration of the motor to ensure the stability of the overall structure.

[0003] When installing a motor on an existing motor hanger, the key consideration is how to safely and stably mount the motor on the vehicle frame. To achieve this, the motor and the hanger are often in full contact at most locations. Although this improves stability and installation performance to a certain extent, the associated problem is that the motor generates a lot of heat over long periods of time. Excessive contact between the motor hanger and the motor reduces heat dissipation, thereby affecting the motor's service life and efficiency.

[0004] Therefore, in view of the above-mentioned problems, this technical solution proposes a motor hanger mounting structure. Utility Model Content

[0005] The purpose of the present invention is to provide a motor hanger mounting structure to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a motor hanger mounting structure, comprising a frame, a motor, and a motor hanger; the frame is arranged as a V-shaped structural area in the middle lower part of the electric assisted bicycle body, the motor hanger is arranged as a U-shaped structure and is detachably mounted on the bottom middle part of the frame, the motor is mounted in the middle part of the motor hanger, and is supported and positioned by the motor hanger, the motor and the motor are spaced apart and are adjustably supported and fixed by multiple groups of adjustable positioning members, so as to ensure that the heat generated by the motor during operation can be diffused into the gap space between the motor and the motor hanger, and then slowly transferred outward and released through the motor hanger, side mounting shells are snap-fitted onto both ends of the motor hanger, the motor is sealed and included inside the motor hanger by the side mounting shells, and the side mounting shells are used to open and close the inside of the motor hanger, so as to facilitate the inspection and replacement of the motor.

[0007] Compared with the prior art, the present invention has the following advantages: by adopting the method of clamping and positioning the bayonet pin and the bayonet slot, and threading the fastening bolts and the threaded holes, the motor hanger and the vehicle frame can be quickly and firmly installed and removed, and then the side mounting housings are detachably provided on both sides of the motor hanger, so that the motor inside the motor hanger can be easily inspected and replaced, the operation is convenient, and the structure is simple;

[0008] By placing the motor inside the motor hanger using a support and positioning method using an adjustable positioning piece, the motor can maintain stable and safe operation while also quickly releasing the heat generated by the motor, further improving the service life and efficiency of the motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 This is a schematic diagram of the partial connection structure between a motor hanger mounting structure and a vehicle frame.

[0010] Figure 2 for Figure 1 Schematic diagram of the enlarged structure of A in the middle.

[0011] Figure 3 for Figure 1 Schematic diagram of the enlarged structure of B.

[0012] Figure 4 The figure is a schematic diagram of the structure of a side-mounted housing in a motor hanger mounting structure.

[0013] Among them: frame 10, motor 11, motor hanger 12, side mounting housing 13, clamping plate 14, bayonet pin 15, slot 16, threaded hole 17, fastening bolt 18, bolt cap 19, adjustable positioning member 20, buffer support plate 21, screw 22, screw barrel 23, connecting block 24, mounting clamp hole 25, mounting clamp column 26, stepped positioning hole 27, output shaft hole 28, output shaft 29. DETAILED DESCRIPTION

[0014] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features therein can be combined with each other.

[0015] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0016] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0017] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0018] See also Figure 1-Figure 4 , a motor hanger mounting structure includes a frame 10, a motor 11, and a motor hanger 12; the frame 10 is configured as a V-shaped structural area in the middle lower part of the electric power-assisted bicycle body, the motor hanger 12 is configured as a U-shaped structure and is detachably mounted on the bottom middle part of the frame 10, the motor 11 is mounted in the middle of the motor hanger 12, and is supported and positioned by the motor hanger 12, and the motors 11 and 2 are spaced apart and are adjustably supported and fixed by multiple sets of adjustable positioning members 20, so as to ensure that the heat generated by the motor 11 during operation can be diffused into the gap space between the motor 11 and the motor hanger 12, and then slowly transferred and released outwards through the motor hanger 12, and side mounting shells 13 are clamped and mounted on both ends of the motor hanger 12, and the motor 11 is sealed and included in the inner side of the motor hanger 12 by the side mounting shell 13, and the inside of the motor hanger 12 is opened and closed by the side mounting shell 13, so that the motor 11 can be easily repaired and replaced;

[0019] In the embodiment of the present invention, an output shaft 29 is provided on one side of the motor 11. An output shaft hole 28 is provided on the side mounting housing 13 corresponding to the output shaft 29. The output shaft 29 movably extends outward through the output shaft hole 28. For an electric power-assisted bicycle, the pedal shaft is typically located at the bicycle's center axis, i.e., the area between the down tube and seat tube of the frame 10. The pedal shaft is where the rider transmits power through the pedals and is typically connected to the crank and chain system.

[0020] The motor 11 in this solution is a mid-mounted motor, which is installed near the center axis of the vehicle body, in the area between the down tube and the seat tube, so that the position of the motor 11 and the pedal shaft are relatively close, but not completely overlapping. The motor 11 detects the rider's pedaling force and speed through sensors and provides corresponding auxiliary power to help the rider ride more easily.

[0021] In one embodiment of the present invention, the motor hanger 12 and the side mounting housing 13 are both made of thermally conductive materials, that is, the heat generated by the motor 11 during operation is transferred to the space between the motor 11 and the motor hanger 12, and then can be gradually transferred and discharged outward along the motor hanger 12 and the side mounting housing 13;

[0022] At the same time, multiple groups of stepped locating pins are installed on the sides of the motor 11, and non-through stepped locating holes 27 are provided on the side mounting shell 13 corresponding to the stepped locating pins. At the same time, multiple mounting clamps 26 are evenly installed on the side wall of the motor hanger 12 corresponding to one side of the side mounting shell 13, and mounting holes 25 are provided on the side wall of the motor hanger 12 corresponding to the mounting clamps 26. The mounting clamps 26 are clamped with the mounting holes 25 to maintain the closed installation between the side mounting shell 13 and the motor hanger 12. At the same time, the mounting clamps 26 are connected to the stepped locating holes 27 in a stepped manner to further improve the accuracy of the installation of the side mounting shell 13 and the motor hanger 12.

[0023] As a preferred embodiment of the present invention, a clamping plate 14 is installed on the top of both ends of the motor hanger 12, and a clamping pin 15 is installed on the side of the end of the clamping plate 14 facing the frame 10. A clamping slot 16 is provided on the frame 10 corresponding to the clamping pin 15. When the motor hanger 12 is connected to the frame 10, the clamping pin 15 and the clamping slot 16 are first clamped and positioned, and then a fastening bolt 18 is threadedly provided on the middle part of the clamping pin 15. A threaded hole 17 is provided inside the clamping slot 16. After the clamping pin 15 and the clamping slot 16 are clamped and positioned, the fastening bolt 18 is rotated to thread it into the threaded hole 17, so as to fix the clamping plate 14 to the frame 10, thereby realizing a detachable connection between the motor hanger 12 and the frame 10, and a bolt cap 19 is installed on the outer end of the fastening bolt 18, which is convenient for externally controlling the fastening bolt 18 to rotate;

[0024] In order to ensure that the latch 15 and the slot 16 are in full contact and engagement, a horizontal structure is provided on the bottom wall of the frame 10 corresponding to the slot 16. After the latch 15 and the slot 16 are engaged, the engaging plate 14 and the frame 10 are in full contact.

[0025] As a preferred embodiment of the present invention, the adjustable positioning member 20 includes a connecting block 24 fixed on the inner wall of the motor hanger 12, and the connecting block 24 is rotatably connected to a screw barrel 23 on one side facing the motor hanger 12. The end of the screw barrel 23 is threadedly connected to a screw rod 22, and the end of the screw rod 22 is installed with an arc-shaped buffer support plate 21. The buffer support plate 21 is in full contact with the outer wall of the motor 11, and its buffering effect is utilized to provide a certain degree of protection for the motor 11. At the same time, the contact force between the buffer support plate 21 and the motor hanger 12 is controlled by rotating the screw barrel 23 to adjust the screw rod 22, thereby ensuring that supporting force is applied to the motor 11 from multiple directions, stably placing it inside the motor hanger 12, and keeping the motor 11 and the motor hanger 12 spaced apart, thereby providing protection for the safe operation of the motor 11.

[0026] The working principle of the present invention is: in the idle position of the device, all the driving parts mentioned above, which refer to the power elements, electrical components and the adapted power supply, are connected through wires, and the electrical connection is completed in a working order. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principle and process, and does not explain the electrical control. When in use, the clamping plates 14 at both ends of the motor hanger 12 are moved to the lower sides of the frame 10, and then the clamping pin 15 and the clamping slot 16 are clamped and positioned, and then the fastening bolt 18 is driven to be threadedly fixed with the threaded hole 17 by rotating the bolt cap 19, so that the motor hanger 12 and the frame 10 are fixed. Then, place the motor 11 inside the motor hanger 12, pre-plug the output shaft 29 into the output shaft hole 28 on the side mounting shell 13, and then rotate the screw 23 on each set of adjustable positioning parts 20 to make the buffer support plate 21 at the end fully contact with the outer wall of the motor hanger 12, position the motor 11 in multiple directions, and then fix the side mounting shell 13 on both sides of the motor hanger 12. At this time, keep the motor 11 able to run safely. At the same time, when the motor 11 is running, the heat generated by it can be diffused between the motor 11 and the motor hanger 12, and then gradually transferred outward through the motor hanger 12 and the side mounting shell 13 for heat dissipation.

[0027] The preferred embodiments of the present invention are described in detail above, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge of ordinary technicians in this field without departing from the purpose of the present invention.

Claims

1. A motor hanger mounting structure, characterized in that: The invention comprises a frame (10), a motor (11), and a motor hanger (12); the frame (10) is configured as a V-shaped structural area in the middle lower portion of an electric-assisted bicycle body; the motor hanger (12) is configured as a U-shaped structure and is detachably mounted on the bottom middle portion of the frame (10); the motor (11) is mounted in the middle portion of the motor hanger (12); the motors (11) and (2) are spaced apart and are adjustable and supported by multiple sets of adjustable positioning members (20); and side mounting housings (13) are mounted on both ends of the motor hanger (12) in a snap-fit manner.

2. The motor hanger mounting structure according to claim 1, characterized in that: An output shaft (29) is provided on one side of the motor (11), and an output shaft hole (28) is provided on the side mounting housing (13) corresponding to the output shaft (29), and the output shaft (29) movably passes through the output shaft hole (28) and extends outward.

3. The motor hanger mounting structure according to claim 2, characterized in that: The motor hanger (12) and the side-mounted housing (13) are both made of thermally conductive materials.

4. The motor hanger mounting structure according to claim 3, characterized in that: A plurality of groups of stepped positioning pins are installed on both sides of the motor (11), and a non-through stepped positioning hole (27) is provided on the side mounting housing (13) corresponding to the stepped positioning pin. A plurality of mounting clamping columns (26) are evenly installed on the side wall of the motor hanger (12) corresponding to one side of the side mounting housing (13), and a mounting clamping hole (25) is provided on the side wall of the motor hanger (12) corresponding to the mounting clamping columns (26). The mounting clamping columns (26) are clamped with the mounting clamping holes (25), and the mounting clamping columns (26) are connected to the stepped positioning holes (27) in a stepped manner.

5. The motor hanger mounting structure according to claim 4, characterized in that: A clamping plate (14) is installed at the top of both ends of the motor hanger (12), a clamping pin (15) is installed on the side of the end of the clamping plate (14) facing the vehicle frame (10), a clamping slot (16) is provided on the vehicle frame (10) corresponding to the clamping pin (15), a fastening bolt (18) is threadedly provided on the middle part of the clamping pin (15), a threaded hole (17) is provided inside the clamping slot (16), and a bolt cap (19) is installed on the outer end of the fastening bolt (18).

6. The motor hanger mounting structure according to claim 5, characterized in that: The bottom wall of the vehicle frame (10) corresponding to the card slot (16) is provided with a horizontal structure.

7. The motor hanger mounting structure according to claim 6, characterized in that: The adjustable positioning member (20) comprises a connecting block (24) fixed on the inner wall of the motor hanger (12); a screw barrel (23) is rotatably connected to the side of the connecting block (24) facing the motor hanger (12); a screw rod (22) is threadedly connected to the end of the screw barrel (23); and a buffer support plate (21) with an arc structure is installed at the end of the screw rod (22).