High-speed double-station intelligent box filler
By designing a high-speed dual-station intelligent boxing machine, it adopts side-by-side conveyor tables and material processing tables, equipped with unboxing, box stops and dual-axis material collection mechanisms, it solves the waiting time problem of the existing boxing machine during multi-layer loading, and realizes an efficient material boxing process.
Patent Information
- Application Number
- CN202422580503.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-25
AI Technical Summary
When existing packers load materials with double-layer or multi-layer loading, the waiting time of cartons is too long, which affects the packing efficiency, and there is a lack of cooperative relationship between multi-station packing machines.
A high-speed dual-station intelligent boxing machine is designed, including side-by-side conveying tables and material processing tables, equipped with material barrier plates and material push plates, equipped with unboxing, barrier and dual-axis material collection mechanisms. The first boxing station completes the lower material loading, and the second boxing station completes the upper material loading, thereby improving efficiency through cooperation.
Through dual-station collaboration, the packing waiting time is reduced, the packing efficiency is improved, and the material loading process is achieved.
Smart Images

Figure CN223238090U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an improved invention for a case packing machine, in particular to an improved invention for a high-speed double-station intelligent case packing machine. Background Art
[0002] Cartoning machines are used to load bundled materials into packaging cartons, typically using a single station. However, when materials are packed in two or more layers within a carton, they must be transferred layer by layer. This process results in lengthy waiting times for cartons, severely impacting the packer's efficiency and, in turn, subsequent processes. Existing multi-station cartoning systems, which lack coordination and collaboration between stations, also suffer from the aforementioned drawbacks. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a high-speed double-station intelligent case packing machine.
[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions: the high-speed double-station intelligent cartoning machine includes a conveyor table and a material sorting table adjacent to each other, the end of the conveyor table is connected to the starting end of the material sorting table, and the end of the corresponding conveyor table is provided with a material blocking plate and a material pushing plate, the material pushing plate can move along the conveying direction perpendicular to the conveying table, and the material on the corresponding conveyor table is pushed onto the material sorting table by the material pushing plate, characterized in that: the material sorting table is provided with a first cartoning station and a second cartoning station arranged side by side on the side away from the conveyor table, the first cartoning station and the second cartoning station are arranged on the conveyor table, and the first cartoning station and the second cartoning station are both equipped with a cartoning mechanism, a carton blocking mechanism and a dual-axis material picking mechanism, the first cartoning station completes the loading of the lower layer material of the carton, and the second cartoning station completes the loading of the upper layer material of the carton, and the corresponding cartons can be transferred from the first cartoning station to the second cartoning station.
[0005] The material sorting table is movably provided with a plurality of material sorting plates arranged at intervals, and the material sorting sides of the material sorting plates are provided with brushes. Sprockets are provided on both sides of the material sorting table, and both ends of the material sorting plates are connected to the sprockets. The material sorting plates can be rotatably arranged on the material sorting table.
[0006] The unpacking mechanism includes four paddles, a rotating rod and a rotating power source. The paddles are arranged on the rotating rod, and the rotating rod can be rotatably arranged on the bracket. The rotating rod is transmission-connected to the rotating power source. The four paddles correspond to the four folding edges on the top of the carton respectively.
[0007] The box-blocking mechanism is a cylinder respectively arranged at the ends of the first box-packing station and the second box-packing station, and the cylinder shaft is matched with the carton limit.
[0008] The dual-axis material taking mechanism includes a suction cup and a dual-axis manipulator.
[0009] The beneficial effect of the present invention is that the improved high-speed double-station intelligent cartoning machine, by setting a first cartoning station and a second cartoning station, cooperates with each other to complete the loading of materials on the lower layer of the carton and the loading of materials on the upper layer of the carton respectively, thereby reducing the waiting time for cartoning and improving the cartoning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The specific implementation of the present invention is further described in detail below with reference to the accompanying drawings.
[0011] Figure 1 It is a structural diagram of the present utility model.
[0012] Figure 2 It is a top view of the structure of the utility model.
[0013] Figure 3 For this utility model Figure 1 Partial enlargement DETAILED DESCRIPTION
[0014] The accompanying drawings show the structure of the present invention, and the following further describes its relevant details in conjunction with the accompanying drawings. Figure 1-3 The high-speed double-station intelligent case packing machine includes a conveyor table 1 and a material sorting table 2 adjacent to each other. The conveyor table 1 is preferably a conveyor belt. The end of the conveyor table 1 is connected to the starting end of the material sorting table 2. The end of the corresponding conveyor table 1 is provided with a baffle plate 11 and a push plate 12. The push plate 12 can move along the conveying direction of the vertical conveyor table 1. The push plate 12 is equipped with a push power source and a guide rail. The push power source is preferably driven by a synchronous belt. The material on the corresponding conveyor table 1 is pushed onto the material sorting table 2 by the push plate 12. The material sorting table 2 is away from the conveyor. One side of the platform 1 is provided with a first packing station 4 and a second packing station 5 arranged side by side. The first packing station 4 and the second packing station 5 are arranged on the conveying platform 3. The conveying platform 3 is preferably a roller group, and the first packing station 4 and the second packing station 5 are both equipped with an opening mechanism 6, a box blocking mechanism 7 and a dual-axis material picking mechanism 8. The first packing station 4 completes the loading of the lower layer material of the carton, and the second packing station 5 completes the loading of the upper layer material of the carton. The corresponding cartons can be transferred from the first packing station 4 to the second packing station 5.
[0015] The working principle of the present invention is that the bundled materials are sent to the end on the conveyor platform 1 and are blocked by the material blocking plate 11. Then the pushing plate 12 pushes the materials from the conveyor platform 1 to the material sorting platform 2, and the material sorting is completed on the material sorting platform 2. Then the materials are transferred from the material sorting platform 2 to the carton of the first packing station 4 through the double-axis material picking mechanism 8, and the loading of the lower layer of the carton is completed. After that, the carton is transported by the conveyor platform 3 to the second packing station 5, and the loading of the upper layer of the carton is completed in the same way. The opening mechanism 6 and the blocking mechanism 7 cooperate with the double-axis material picking mechanism 8 to open the top of the carton and limit the carton.
[0016] As a further improved specific implementation method, the material sorting table 2 is movably provided with a number of spaced material sorting plates 21, and the material sorting side of the material sorting plate is provided with a brush to reduce contact wear. Sprockets 22 are provided on both sides of the material sorting table 2, and both ends of the material sorting plate 21 are connected to the sprocket 22. The material sorting plate 21 can be rotatably arranged on the material sorting table 2. The material sorting plate 21 corrects the position of the material by touching the material, and drives the material to move on the material sorting table 2, so that the materials correspond to the first packing station 4 and the second packing station 5 respectively.
[0017] As a further improved specific implementation method, the unpacking mechanism 6 includes four paddles 61, a rotating rod 62 and a rotating power source 63. The paddle 61 is arranged on the rotating rod 62, and the rotating rod 62 can be rotatably arranged on the bracket 64. The rotating rod 62 is transmission-connected to the rotating power source 63. The rotating power source 63 is preferably a combination of a cylinder and a swing arm, and the swing arm is connected to the rotating rod. The four paddles correspond to the four folded edges on the top of the carton, and unpacking is achieved by flipping the paddles.
[0018] As a further improved specific implementation method, the box blocking mechanism 7 is a cylinder respectively arranged at the end of the first packing station 4 and the second packing station 5. The cylinder shaft cooperates with the carton limiter. After the carton is loaded, the carton is released and sent to the second packing station 5 or the next process along the conveyor table 3.
[0019] As a further improved specific implementation method, the dual-axis material picking mechanism 8 includes a suction cup (not shown in the figure) and a dual-axis manipulator. The suction cup is driven by the dual-axis manipulator to suck the material and load the material into the carton.
[0020] In summary, the above are only preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention.
Claims
1. High-speed double-station intelligent case packing machine, including a conveyor table and a material sorting table adjacent to each other. The end of the conveyor table is connected to the beginning of the material sorting table. The end of the corresponding conveyor table is provided with a material blocking plate and a material pushing plate. The material pushing plate can move along the conveying direction perpendicular to the conveyor table. The material on the corresponding conveyor table is pushed onto the material sorting table by the material pushing plate. The characteristics are: The material sorting table is provided with a first cartoning station and a second cartoning station side by side on the side away from the conveying table. The first cartoning station and the second cartoning station are arranged on the conveying table, and the first cartoning station and the second cartoning station are both equipped with a carton opening mechanism, a carton blocking mechanism and a dual-axis material picking mechanism. The first cartoning station completes the loading of the lower layer material of the carton, and the second cartoning station completes the loading of the upper layer material of the carton. The corresponding cartons can be transferred from the first cartoning station to the second cartoning station.
2. The high-speed double-station intelligent case packing machine according to claim 1, characterized in that: The material sorting table is movably provided with a plurality of material sorting plates arranged at intervals, and the material sorting sides of the material sorting plates are provided with brushes. Sprockets are provided on both sides of the material sorting table, and both ends of the material sorting plates are connected to the sprockets. The material sorting plates can be rotatably arranged on the material sorting table.
3. The high-speed double-station intelligent case packing machine according to claim 1, characterized in that: The unpacking mechanism includes four paddles, a rotating rod and a rotating power source. The paddles are arranged on the rotating rod, and the rotating rod can be rotatably arranged on the bracket. The rotating rod is transmission-connected to the rotating power source. The four paddles correspond to the four folding edges on the top of the carton respectively.
4. The high-speed dual-station intelligent case packing machine according to claim 1, characterized in that: The box-blocking mechanism is a cylinder respectively arranged at the ends of the first box-packing station and the second box-packing station, and the cylinder shaft is matched with the carton limit.
5. The high-speed double-station intelligent case packing machine according to claim 1, characterized in that: The dual-axis material taking mechanism includes a suction cup and a dual-axis manipulator.