Canning machine capable of tracking and adjusting bottles in real time
Through video monitoring and mechanical adjustment, the bottle position is adjusted in real time, which solves the problem that existing bottle canning machines cannot be monitored in real time, and achieves the accuracy of liquid infusion and splash-proof effect.
Patent Information
- Application Number
- CN202422714355.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-11-07
AI Technical Summary
The existing bottle canning machine cannot monitor the bottle status in real time, resulting in the liquid spilling during filling.
The video monitoring probe is used to monitor the bottle dynamics in real time, and the servo motor and motor are controlled through the control panel to adjust the bottle position. The limiting plate and baffle structure are combined to ensure that the bottle is in the same line to avoid liquid splashing.
Real-time adjustment of the bottle position is achieved, avoiding splashing during liquid filling, and improving the accuracy and efficiency of filling.
Smart Images

Figure CN223238169U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filling, in particular to a canning machine capable of tracking and adjusting bottles in real time. Background Art
[0002] A bottle filling machine (also called a filling machine) is an automated equipment used to fill liquid or semi-solid products into bottles or other containers. This type of machine is very common in the food, beverage, cosmetics, and pharmaceutical industries. According to different application requirements, bottle filling machines can be divided into: normal pressure filling machines, pressure filling machines, and vacuum filling machines.
[0003] The patent with authorization announcement number CN219215673U discloses a canning machine, the key points of its technical solution are: it includes a placement block, the top surface of the placement block is fixedly connected to two support plates, and the top surfaces of the two support plates are fixedly connected to a screw slide group; the patent proposes to adjust the position of the two limit plates to facilitate the canning of bottles of different sizes by the canning machine body in the later stage; however, this patent still has some problems during use. When using this patent for filling, the bottles cannot be monitored in real time, which makes it impossible to follow and adjust the status of the bottles in time during the filling process, which makes it easy for the slurry to overflow during filling.
[0004] Therefore, it is necessary to design a canning machine that can track and adjust bottles in real time. Utility Model Content
[0005] In order to overcome the shortcomings of the existing patent that the bottles cannot be monitored in real time during the filling process, resulting in the inability to adjust the status of the bottles in time during the filling process, which leads to easy overflow of slurry during filling, the utility model provides a canning machine that can track and adjust the bottles in real time.
[0006] The technical solution is: a canning machine for real-time tracking and adjustment of bottles, including a support base, a conveying structure for conveying bottles is provided on the support base, a limit plate is provided on the side of the conveying structure, the limit plate divides the conveying structure into four independent conveying channels, a dustproof shell is installed on the top of the support base, a control panel is installed on one side of the dustproof shell, support plates are fixedly connected to both sides of the support base, a liquid storage tank is installed on one side of the top of the support plate, a liquid filling hole is provided on one side of the liquid storage tank, a plurality of liquid pumps are connected and communicated with the liquid storage tank, the liquid pumps are connected to an infusion gun, the dustproof shell covers the end of the infusion gun, a servo motor is installed on the side of the support plate away from the liquid storage tank, the servo motor is electrically connected to the control panel, a threaded rod is connected to the output shaft of the servo motor through a coupling, a guide groove is provided on the side of the support plate away from the liquid storage tank, a connecting plate threadedly connected to the threaded rod is slidably provided in the guide groove, the connecting plate is fixedly connected to the infusion gun, a support frame is installed between the two sides of the support base, and a plurality of video monitoring probes are installed on the support frame.
[0007] Furthermore, the conveying mechanism includes a rotating shaft, a drive motor and a conveyor belt. Two rotating shafts distributed upper and lower are rotatably arranged at each end of the support base. A drive motor is installed on one side of the support base. The output shaft of the drive motor is connected to one of the rotating shafts through a coupling. Conveyor belts corresponding to the number of infusion guns are arranged between the four rotating shafts, and the drive motor is electrically connected to the control panel.
[0008] Furthermore, it also includes a baffle, a guide rod and a return spring. Two guide rods are slidably arranged on the connecting plate. The lower parts of the two guide rods are jointly fixed with a baffle. The baffle slides downward and is stuck in the gap between multiple limit plates. Two return springs are connected between the baffle and the connecting plate.
[0009] Furthermore, it also includes a fixed seat, a transmission gear, a rack rod, a rack plate, an intercepting plate and a limit rod. Fixed seats are fixedly connected to both sides of the top of the support seat, and a transmission gear is rotatably provided on the fixed seat. Rack rods are connected to both sides of the connecting plate, and the rack rods are meshed with adjacent transmission gears. Rack plates are slidably provided on the side where the two fixed seats are close to each other, and the rack plates are meshed with adjacent transmission gears. The upper parts of the two rack plates are jointly fixed with the limit rod, and the upper parts of the two rack plates are jointly fixed with the intercepting plate.
[0010] Furthermore, a protective plate is included, and the protective plate is installed on the side of the dustproof shell away from the liquid storage tank.
[0011] Furthermore, an observation plate is included, and the observation plate is embeddedly installed on the limiting plate.
[0012] Furthermore, it also includes a bellows, the guide rod is sleeved with the bellows, and the bellows covers the return spring.
[0013] The beneficial effects of the utility model are as follows: 1. The dynamics of the bottle are monitored in real time by the video monitoring probe, and the servo motor and the motor start are controlled by the control panel to adjust the position of the bottle mouth and the infusion gun, so as to facilitate the real-time adjustment of the bottle position and avoid the liquid splashing out of the bottle mouth when the liquid is poured;
[0014] 2. When the connecting plate moves downward, the guide rod drives the baffle to move downward. The baffle blocks the bottles to limit their position, so that the bottles on each conveyor belt are in the same straight line during infusion, avoiding deviation between the infusion gun and the bottle mouth during infusion. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.
[0016] Figure 2 It is a schematic diagram of the three-dimensional structure of the support seat, the limiting plate and the rotating shaft of the utility model.
[0017] Figure 3 It is a schematic diagram of the three-dimensional structure of the drive motor, conveyor belt and support plate of the utility model.
[0018] Figure 4 It is a schematic diagram of the three-dimensional structure of the liquid storage box, liquid pump and infusion gun of the utility model.
[0019] Figure 5 This is a three-dimensional cross-sectional view of the servo motor, threaded rod and connecting plate of the utility model.
[0020] Figure 6 It is a schematic diagram of the three-dimensional structure of the rack plate, intercepting plate and limiting rod of the utility model.
[0021] Figure numbers: 1-support base, 2-limiting plate, 3-rotating shaft, 4-drive motor, 5-conveyor belt, 6-dustproof shell, 601-control panel, 7-protective plate, 8-support plate, 9-liquid storage tank, 10-liquid pump, 11-infusion gun, 12-servo motor, 13-threaded rod, 14-connecting plate, 15-support frame, 16-video monitoring probe, 17-baffle, 18-guide rod, 19-return spring, 20-fixed seat, 21-transmission gear, 22-rack rod, 23-rack plate, 24-intercepting plate, 25-limiting rod, 26-observation plate, 27-bellows. DETAILED DESCRIPTION
[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0023] Example 1: A canning machine that tracks and adjusts bottles in real time, see Figures 1-6As shown, it includes a support base 1, a conveying structure for conveying bottles is provided on the support base 1, a limit plate 2 is provided on the side of the conveying structure, the limit plate 2 divides the conveying structure into four independent conveying channels, a dustproof shell 6 is installed on the top of the support base 1, a control panel 601 is installed on one side of the dustproof shell 6, support plates 8 are fixedly connected to both sides of the support base 1, a liquid storage tank 9 is installed on one side of the top of the support plate 8, a protective plate 7 is installed on the left side of the dustproof shell 6 away from the liquid storage tank 9 by bolt connection, the protective plate 7 is used to cover the bottle mouth of the filled bottle to achieve the purpose of dust prevention, a liquid filling hole is provided on the front side of the liquid storage tank 9, and four liquid pumps 10 are connected and communicated with the liquid storage tank 9, and the liquid pumps 10 are connected to the delivery The liquid gun 11 and the dustproof shell 6 cover the end of the infusion gun 11, and also include a servo motor 12, a threaded rod 13, a connecting plate 14, a support frame 15 and a video monitoring probe 16. The servo motor 12 is installed on the left side of the support plate 8, and the servo motor 12 is electrically connected to the control panel 601. The output shaft of the servo motor 12 is connected to the threaded rod 13 through a coupling. A guide groove is provided on the left side of the support plate 8, and a connecting plate 14 threadedly connected to the threaded rod 13 is slidably provided in the guide groove. The connecting plate 14 is fixedly connected to the infusion gun 11, and a support frame 15 is installed between the front and rear sides of the support base 1 by bolt connection. Four video monitoring probes 16 are installed on the support frame 15 by bolt connection.
[0024] The conveying mechanism includes a rotating shaft 3, a drive motor 4 and a conveyor belt 5. Two rotating shafts 3 are rotatably provided at each end of the support base 1, and the drive motor 4 is installed on the right rear part of the support base 1 by bolt connection. The output shaft of the drive motor 4 is connected to the rotating shaft 3 on the upper right side through a coupling. Four conveyor belts 5 are provided between the four rotating shafts 3. The drive motor 4 is electrically connected to the control panel 601.
[0025] When filling is required, the liquid to be filled is first added into the liquid storage tank 9 through the liquid filling hole, and the drive motor 4 is started through the control panel 601. The output shaft of the drive motor 4 drives one of the rotating shafts 3 through the coupling, and the rotation of the rotating shaft 3 drives the conveyor belt 5 to rotate. Then the bottle is placed on the conveyor belt 5, and the conveyor belt 5 transports the bottle to the bottom of the infusion gun 11. Then the control panel 601 controls the drive motor 4 to stop, so that the conveyor belt 5 stops driving the bottle to move. At this time, the video monitoring probe 16 monitors the dynamics of the bottle in real time and transmits the dynamic data and pictures of the bottle to the control panel 601. When the bottle mouth is not aligned with the infusion gun When the gun 11 is turned on, the control panel 601 first controls the servo motor 12 to start, and the output shaft of the servo motor 12 drives the threaded rod 13 to rotate through the coupling, and the threaded rod 13 drives the infusion gun 11 to move downward to the bottle mouth through the connecting plate 14 to prevent the liquid from splashing out of the bottle mouth when the liquid is poured. The control panel 601 then controls the drive motor 4 to start, and the drive motor 4 drives the bottle to move through the conveyor belt 5, thereby fine-tuning the position of the bottle so that it is directly below the infusion gun 11, so as to achieve the purpose of facilitating real-time adjustment of the bottle position, and then starts the liquid pump 10 to allow the liquid in the liquid storage tank 9 to be poured into the bottle through the infusion gun 11.
[0026] Example 2: Based on Example 1, refer to Figure 6 As shown, it also includes a baffle 17, a guide rod 18 and a return spring 19. Two guide rods 18 are slidably arranged on the connecting plate 14. The lower parts of the two guide rods 18 are fixedly connected to the baffle 17 by welding. The baffle 17 slides downward and is stuck in the gap between the five limit plates 2. Two return springs 19 are connected between the baffle 17 and the connecting plate 14. The two ends of the return spring 19 are respectively connected to the baffle 17 and the connecting plate 14. A bellows 27 is provided on the guide rod 18, and the bellows 27 covers the return spring 19. The bellows 27 is used to protect the return spring 19.
[0027] When the output shaft of the servo motor 12 drives the connecting plate 14 to move downward through the threaded rod 13, the connecting plate 14 drives the baffle 17 to move downward through the guide rod 18, so that the bottom of the baffle 17 contacts the conveyor belt 5, and the conveyor belt 5 squeezes the baffle 17 to drive the guide rod 18 to slide upward. The guide rod 18 stretches the return spring 19 to deform. When the conveyor belt 5 drives the bottles to move, the baffle 17 blocks the bottles to limit the bottles so that the bottles on each conveyor belt 5 are in the same straight line during perfusion, thereby avoiding the infusion gun 11 and the bottle mouth from deviating from each other during perfusion. After the perfusion is completed, the output shaft of the control motor drives the connecting plate 14 to move upward through the threaded rod 13, and the return spring 19 returns to its original state and drives the baffle 17 to slide upward and reset through the guide rod 18.
[0028] See Figure 5 and Figure 6 As shown, it also includes a fixed seat 20, a transmission gear 21, a rack rod 22, a rack plate 23, an intercepting plate 24 and a limit rod 25. The front and rear sides of the top of the support seat 1 are fixedly connected to the fixed seat 20, and the transmission gear 21 is rotatably provided on the fixed seat 20. The front and rear sides of the connecting plate 14 are connected to the rack rod 22, and the rack rod 22 is engaged with the adjacent transmission gear 21. The two fixed seats 20 are slidingly provided with a rack plate 23 on the side close to each other, and the rack plate 23 is engaged with the adjacent transmission gear 21. The upper parts of the two rack plates 23 are jointly fixed with the limit rod 25, and the upper parts of the two rack plates 23 are jointly fixed with the intercepting plate 24.
[0029] When the output shaft of the control motor drives the connecting plate 14 to move upward through the threaded rod 13, the connecting plate 14 drives the rack rod 22 to move upward, the rack rod 22 drives the transmission gear 21 to rotate, and the transmission gear 21 drives the rack plate 23 to slide downward along the fixed seat 20, and the rack plate 23 drives the intercepting plate 24 and the limit rod 25 to slide downward, and the intercepting plate 24 intercepts the bottles on the conveyor belt 5 so that the bottles are in the same straight line, thereby facilitating subsequent control of the bottles. When the output shaft of the control motor drives the connecting plate 14 to move downward through the threaded rod 13, the rack rod 22 drives the transmission gear 21 to rotate in the opposite direction, and the rack plate 23 drives the intercepting plate 24 and the limit rod 25 to slide upward and reset, and the sorted bottles are transported to the filling area.
[0030] An observation plate 26 is embedded in the limiting plate 2 , through which the transportation status of the bottles can be observed.
[0031] While the present disclosure has been described with respect to only a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that various other embodiments can be devised without departing from the scope of the invention. Accordingly, the scope of the invention should be limited only by the claims appended hereto.
Claims
1. A bottle filling machine for real-time tracking and adjustment of bottles, comprising a support base (1), a conveying structure for conveying bottles provided on the support base (1), a limit plate (2) provided on the side of the conveying structure, the limit plate (2) dividing the conveying structure into four independent conveying channels, a dustproof shell (6) installed on the top of the support base (1), a control panel (601) installed on one side of the dustproof shell (6), support plates (8) fixedly connected to both sides of the support base (1), a liquid storage tank (9) installed on one side of the top of the support plate (8), a liquid filling hole provided on one side of the liquid storage tank (9), a plurality of liquid pumps (10) connected and communicated with the liquid storage tank (9), the liquid pump (10) connected to an infusion gun (11), the dustproof shell (6) covers the end of the infusion gun (11), and is characterized in that A servo motor (12) is installed on the side of the support plate (8) away from the liquid storage tank (9), the servo motor (12) is electrically connected to the control panel (601), and a threaded rod (13) is connected to the output shaft of the servo motor (12) through a coupling. A guide groove is provided on the side of the support plate (8) away from the liquid storage tank (9), and a connecting plate (14) threadedly connected to the threaded rod (13) is slidably provided in the guide groove. The connecting plate (14) is fixedly connected to the infusion gun (11). A support frame (15) is installed between the two sides of the support base (1), and a plurality of video monitoring probes (16) are installed on the support frame (15).
2. The bottle filling machine capable of real-time tracking and adjustment of bottles according to claim 1, characterized in that: The conveying mechanism comprises a rotating shaft (3), a driving motor (4) and a conveyor belt (5); two rotating shafts (3) distributed up and down are rotatably provided at each end of the support base (1); a driving motor (4) is installed on one side of the support base (1); the output shaft of the driving motor (4) is connected to one of the rotating shafts (3) through a coupling; conveyor belts (5) corresponding to the number of infusion guns (11) are provided between the four rotating shafts (3); and the driving motor (4) is electrically connected to the control panel (601).
3. The bottle filling machine capable of real-time tracking and adjustment according to claim 2, characterized in that: The invention also includes a baffle (17), a guide rod (18) and a return spring (19). Two guide rods (18) are slidably arranged on the connecting plate (14). The lower parts of the two guide rods (18) are fixedly connected to the baffle (17). The baffle (17) slides downward and is inserted into the gaps between the plurality of limit plates (2). Two return springs (19) are connected between the baffle (17) and the connecting plate (14).
4. The bottle filling machine capable of real-time tracking and adjustment of bottles according to claim 3, characterized in that: The invention also comprises a fixed seat (20), a transmission gear (21), a rack rod (22), a rack plate (23), an intercepting plate (24) and a limiting rod (25); the top of the support seat (1) is fixedly connected to the fixed seat (20) on both sides; the transmission gear (21) is rotatably provided on the fixed seat (20); the two sides of the connecting plate (14) are connected to the rack rod (22); the rack rod (22) is meshed with the adjacent transmission gear (21); the sides of the two fixed seats (20) close to each other are slidably provided with a rack plate (23); the rack plate (23) is meshed with the adjacent transmission gear (21); the upper parts of the two rack plates (23) are fixedly connected to the limiting rod (25); the upper parts of the two rack plates (23) are fixedly connected to the intercepting plate (24).
5. The bottle filling machine capable of real-time tracking and adjustment of bottles according to claim 4, characterized in that: The utility model further comprises a protective plate (7), and the protective plate (7) is installed on a side of the dustproof shell (6) away from the liquid storage tank (9).
6. The bottle filling machine capable of real-time tracking and adjustment of bottles according to claim 5, characterized in that: It also includes an observation plate (26), which is embedded and installed on the limiting plate (2).
7. The bottle filling machine capable of real-time tracking and adjustment of bottles according to claim 6, characterized in that: The guide rod (18) is also provided with a bellows (27), which is sleeved on the guide rod (18) and covers the return spring (19).
Citation Information
Patent Citations
Canning machine
CN219215673U