Automatic tension control device for rhombic lattice adhesive dispensing paper special for transformer
Through the automatic tension control device designed with mechanical structure, the problems of high cost of winding and inaccurate tension control of diamond dispensing paper are solved, and low-cost and efficient tension adjustment is achieved to ensure smooth winding.
Patent Information
- Application Number
- CN202422292840.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-09-20
AI Technical Summary
The existing automatic tension control device is costly and cannot be effectively applied to the rolling needs of diamond dispensing paper, and the tension control of diamond dispensing paper is not accurate enough.
The mechanical structure design is adopted, and the position of the tension roller is automatically adjusted through the combination of telescopic components, elastic components, linkage components and limiting components to realize the tension control of diamond-distilled paper, and the tension is automatically reduced as the rolling thickness increases.
It realizes low-cost tension control and is suitable for rolling diamond dispensing paper, ensuring that the rolling is flat, avoiding wrinkles, and no sensors and electrical equipment are required, improving the rolling efficiency.
Smart Images

Figure CN223239345U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of diamond-shaped glue-dotting paper winding, in particular to an automatic tension control device for diamond-shaped glue-dotting paper special for transformers. Background Art
[0002] Transformer-specific diamond-shaped dotted paper is a special insulating material widely used in interlayer insulation and interturn insulation of oil-immersed power transformers. After production, the diamond-shaped dotted paper needs to be reeled. During reeling, a certain tension needs to be applied to the diamond-shaped dotted paper to ensure that the diamond-shaped dotted paper can be wound flatly on the reel to avoid unevenness or wrinkles on the roll surface. During the reeling process, as the thickness of the reel increases, the tension needs to be slowly reduced. This is because the roll diameter of the material roll is slowly increasing during the reeling process. Currently, the required tension is mainly adjusted by adjusting the position of the tension roller.
[0003] The current automatic tension control device detects the changes in the thickness of the winding roller and the tension of the winding material during the winding process through a variety of internal sensors, and transmits them to the control box. The control box controls the relevant electrical equipment to adjust the position of the tension roller to change the tension. The adjustment accuracy is high, but the overall cost of the device is relatively high. It is suitable for the winding of yarn-like materials that are easy to break. Diamond-shaped dotted paper has good toughness and is relatively strong. Unlike yarn-like materials, it does not require more precise control of its tension when winding. It only needs to give a certain tension and slowly reduce the tension as the diamond-shaped dotted paper is wound. For this reason, we propose a transformer-specific diamond-shaped dotted paper automatic tension control device, which has low cost and is more suitable for the winding of diamond-shaped dotted paper. Utility Model Content
[0004] The purpose of the utility model is to provide a transformer-specific diamond-shaped dispensing paper automatic tension control device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a transformer-specific diamond-shaped dotted glue paper automatic tension control device, comprising: a mounting frame, fixing bolts fixed to the four corners of the inner wall at the bottom of the mounting frame, and a winding roller installed on the inner wall of one side of the mounting frame, and also comprising: a telescopic component installed at one end of the top inner wall of the mounting frame, an elastic component installed at the other end of the top inner wall of the mounting frame, and a first frame installed at the bottom of the elastic component, a tension roller rotatably installed on the inner wall of the first frame, and a linkage component fixed to the outer wall of the telescopic component, and a limiting component installed at the other end of the top inner wall of the mounting frame.
[0006] The telescopic assembly comprises a fixed tube, a movable rod slidably connected to the inner wall of the fixed tube, a second frame installed at the bottom of the movable rod, and a lifting roller rotatably installed on the inner wall of the second frame.
[0007] The elastic component comprises a long rod and a spring sleeved on the upper part of the outer wall of the long rod.
[0008] The linkage assembly includes a bending plate, a fixing hole opened at one end of the top outer wall of the bending plate, an insertion hole opened at the other end of the top outer wall of the bending plate, and an oblique rack fixed on the outer wall of one side of the bending plate.
[0009] The limiting assembly includes an L-shaped plate, a connecting frame installed on the L-shaped plate, a clamping plate rotatably installed on the inner wall of the connecting frame, and a tension spring connected to the outer wall of one side of the clamping plate, and the tension spring is connected to the L-shaped plate at one end away from the clamping plate.
[0010] The fixing hole is fixed to the outer wall of the movable rod, and the long rod is inserted through the insertion hole, and the bottom of the bent plate is fixedly connected to the top of the first frame.
[0011] Compared with the prior art, the beneficial effects of the present invention are:
[0012] The utility model discloses an automatic tension control device for diamond-shaped dotted adhesive paper specially used for transformers. The diamond-shaped dotted adhesive paper can be wound up by a winding roller. During the winding process, the thickness of the diamond-shaped dotted adhesive paper roll on the surface of the winding roller will slowly increase. The device can give a certain tension when the diamond-shaped dotted adhesive paper is wound up through the design of the mechanical structure, and automatically control to reduce the tension as the diamond-shaped dotted adhesive paper is wound up. There is no need to use various sensors and electrical equipment. The overall cost of the device is low, and it is more suitable for the use of diamond-shaped dotted adhesive paper. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is the overall structural diagram of the utility model;
[0014] Figure 2 This is a structural diagram of the telescopic assembly of the utility model;
[0015] Figure 3 This is a structural diagram of the elastic component of the utility model;
[0016] Figure 4 This is a structural diagram of the linkage assembly of the utility model;
[0017] Figure 5 This is a structural diagram of the limit assembly of the utility model;
[0018] Figure 6 This is a partially enlarged structural diagram of the present utility model.
[0019] In the figure: 1. Mounting frame; 2. Fixing bolt; 3. Winding roller; 4. Telescopic assembly; 401. Fixed tube; 402. Movable rod; 403. Second frame; 404. Lifting roller; 5. Elastic assembly; 501. Spring; 502. Long rod; 6. First frame; 7. Tension roller; 8. Linkage assembly; 801. Bending plate; 802. Fixing hole; 803. Through hole; 804. Bevel rack; 9. Limiting assembly; 901. L-shaped plate; 902. Connecting frame; 903. Card plate; 904. Tension spring; 10. Diamond-shaped adhesive tape. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] See also Figure 1-6 The utility model provides an automatic tension control device for diamond-shaped dotted glue paper specially used for transformers, comprising: a mounting frame 1, fixing bolts 2 fixed to the four corners of the bottom inner wall of the mounting frame 1, and a winding roller 3 installed on the inner wall of one side of the mounting frame 1, and also comprising: a telescopic component 4 installed at one end of the top inner wall of the mounting frame 1, an elastic component 5 installed at the other end of the top inner wall of the mounting frame 1, and a first frame 6 installed at the bottom of the elastic component 5, a tension roller 7 rotatably installed on the inner wall of the first frame 6, and a linkage component 8 fixed to the outer wall of the telescopic component 4, and a limiting component 9 installed at the other end of the top inner wall of the mounting frame 1.
[0022] It should be noted here that the diamond-shaped dotted paper 10 can be wound up by the winding roller 3. During the winding process, the diamond-shaped dotted paper 10 passes under the tension roller 7. The elastic component 5 presses the tension roller 7 on the diamond-shaped dotted paper 10, so that the diamond-shaped dotted paper 10 is straightened between the tension roller 7 and the winding roller 3, giving the diamond-shaped dotted paper 10 a certain tension so that the diamond-shaped dotted paper can be wound flatly on the winding roller 3. As the winding proceeds, the thickness of the diamond-shaped dotted paper roll on the surface of the winding roller 3 slowly increases, pushing the telescopic component 4 upward, and the telescopic component 4 moves upward to drive the linkage component 8 to move upward, and the linkage component 8 moves upward, driving the first frame 6 to move upward to squeeze the elastic structure in the elastic component 5, and driving the tension roller 7 to move upward, slowly reducing the tension applied to the diamond-shaped dotted paper 10. During the upward movement of the linkage component 8, the limit component 9 automatically limits its upward movement, so that the linkage component 8 can only move upward and cannot descend. Through the design of the mechanical structure, this device can give a certain tension when the diamond-shaped dotted paper 10 is rolled up, and automatically control to reduce the tension as the diamond-shaped dotted paper 10 is rolled up. There is no need to use various sensors and electrical equipment. The overall cost of the device is low, and it is more suitable for the rolling of the diamond-shaped dotted paper 10.
[0023] In a preferred embodiment, the telescopic assembly 4 includes a fixed tube 401 , a movable rod 402 slidably connected to the inner wall of the fixed tube 401 , a second frame 403 installed at the bottom of the movable rod 402 , and a lifting roller 404 rotatably installed on the inner wall of the second frame 403 .
[0024] It should be noted here that: the lifting roller 404 is affected by gravity and presses on the diamond-shaped dotted paper 10 when the diamond-shaped dotted paper 10 is rolled up. As the rolling thickness increases, the lifting roller 404 is pushed upward, thereby driving the movable rod 402 to rise and move into the fixed tube 401. The rise of the movable rod 402 drives the linkage assembly 8 to rise.
[0025] In a preferred embodiment, the elastic component 5 includes a long rod 502 and a spring 501 sleeved on the upper portion of the outer wall of the long rod 502 .
[0026] It should be noted here that the linkage assembly 8 rises to compress the spring 501 .
[0027] In a preferred embodiment, the linkage assembly 8 includes a bending plate 801, a fixing hole 802 opened at one end of the top outer wall of the bending plate 801, an insertion hole 803 opened at the other end of the top outer wall of the bending plate 801, and a bevel rack 804 fixed on the outer wall of one side of the bending plate 801.
[0028] It should be noted here that: the movable rod 402 rises to drive the bending plate 801 to rise, and the bending plate 801 is sleeved on the outside of the long rod 502 through the insertion hole 803. The bending plate 801 rises and squeezes the spring 501.
[0029] In a preferred embodiment, the limiting assembly 9 includes an L-shaped plate 901, a connecting frame 902 installed on the L-shaped plate 901, a clamping plate 903 rotatably installed on the inner wall of the connecting frame 902, and a tension spring 904 connected to the outer wall of one side of the clamping plate 903, and the tension spring 904 is connected to the L-shaped plate 901 at one end away from the clamping plate 903.
[0030] It should be noted here that: the rising of the bending plate 801 drives the bevel rack 804 to rise, and the bevel rack 804 rises, continuously pushing the card plate 903 to the side of the L-shaped plate 901. Under the action of the tension spring 904, the card plate 903 is continuously reset, so that the card plate 903 does not affect the rising of the bevel rack 804 and continuously presses between the bevel teeth of the bevel rack 804, so that the bending plate 801 will not slide down.
[0031] In a preferred embodiment, the fixing hole 802 is fixed to the outer wall of the movable rod 402 , and the long rod 502 is inserted through the insertion hole 803 , and the bottom of the bending plate 801 is fixedly connected to the top of the first frame 6 .
[0032] It should be noted that the movement of the movable rod 402 can drive the bending plate 801 to move, and the movement of the bending plate 801 can drive the first frame 6 to move.
[0033] Working principle: The diamond-shaped dotted paper 10 can be wound up by the winding roller 3. During the winding process, the diamond-shaped dotted paper 10 passes under the tension roller 7. During the winding process, the diamond-shaped dotted paper 10 pushes the tension roller 7 upward, and the tension roller 7 drives the bending plate 801 to squeeze the spring 501. The tension roller 7 is pressed against the diamond-shaped dotted paper 10 through the reaction force of the spring 501, so that the diamond-shaped dotted paper 10 is straightened between the tension roller 7 and the winding roller 3, giving the diamond-shaped dotted paper 10 a certain tension, so that the diamond-shaped dotted paper can be wound flatly on the winding roller 3;
[0034] The lifting roller 404 is pushed upward by the action of the tension spring 904, so that the card plate 903 does not affect the rising of the bevel rack 804 and constantly presses between the bevel teeth of the bevel rack 804, so that the bending plate 801 will not slide down.
[0035] The bending plate 801 rises, driving the first frame 6 to rise, and driving the tension roller 7 to rise, slowly reducing the tension applied to the diamond-shaped dotted paper 10. Through the design of the mechanical structure, this device can give a certain tension when the diamond-shaped dotted paper 10 is rolled up, and automatically control to reduce the tension as the diamond-shaped dotted paper 10 is rolled up. There is no need to use various sensors and electrical equipment. The overall cost of the device is low, and it is more suitable for the use of the diamond-shaped dotted paper 10 when it is rolled up.
[0036] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
Claims
1. An automatic tension control device for diamond-shaped dispensing paper for transformers, comprising: A mounting frame (1), fixing bolts (2) fixed to the four corners of the bottom inner wall of the mounting frame (1), and a winding roller (3) installed on the inner wall of one side of the mounting frame (1); The invention is characterized in that it further comprises: a telescopic component (4) installed on one end of the inner wall at the top of the mounting frame (1); an elastic component (5) is installed on the other end of the inner wall at the top of the mounting frame (1); a first frame (6) is installed at the bottom of the elastic component (5); a tension roller (7) is rotatably installed on the inner wall of the first frame (6); a linkage component (8) is fixed on the outer wall of the telescopic component (4); and a limiting component (9) is installed on the other end of the inner wall at the top of the mounting frame (1).
2. The automatic tension control device for diamond-shaped dispensing paper for transformers according to claim 1 is characterized by: The telescopic assembly (4) comprises a fixed tube (401), a movable rod (402) slidably connected to the inner wall of the fixed tube (401), a second frame (403) installed at the bottom of the movable rod (402), and a lifting roller (404) rotatably installed on the inner wall of the second frame (403).
3. The automatic tension control device for diamond-shaped dispensing paper for transformers according to claim 2 is characterized by: The elastic component (5) comprises a long rod (502) and a spring (501) sleeved on the upper portion of the outer wall of the long rod (502).
4. The automatic tension control device for diamond-shaped dispensing paper for transformers according to claim 3 is characterized by: The linkage assembly (8) comprises a bending plate (801), a fixing hole (802) provided at one end of the top outer wall of the bending plate (801), an insertion hole (803) provided at the other end of the top outer wall of the bending plate (801), and an oblique rack (804) fixed on the outer wall of one side of the bending plate (801).
5. The automatic tension control device for diamond-shaped dispensing paper for transformers according to claim 1 is characterized by: The limiting assembly (9) comprises an L-shaped plate (901), a connecting frame (902) mounted on the L-shaped plate (901), a clamping plate (903) rotatably mounted on the inner wall of the connecting frame (902), and a tension spring (904) connected to the outer wall of one side of the clamping plate (903), wherein the tension spring (904) is connected to the L-shaped plate (901) at one end away from the clamping plate (903).
6. The automatic tension control device for diamond-shaped dispensing paper for transformers according to claim 4, characterized in that: The fixing hole (802) is fixed to the outer wall of the movable rod (402), and the long rod (502) is inserted through the insertion hole (803), and the bottom of the bending plate (801) is fixedly connected to the top of the first frame (6).