High-pressure-resistant self-adhesive enameled wire cake winding device

By designing a high-pressure-resistant self-adhesive enameled wire cake winding device, and using auxiliary winding mechanism and motor drive, the problem of uneven winding of enameled wire is solved, the tight collection and uniform distribution of enameled wire is achieved, and the winding efficiency is improved.

CN223239466UActive Publication Date: 2025-08-19ANSHUN QIANCHEN GRAIN MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422538008.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-08-19
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

During the enameled wire winding process, insufficient surface tension of the enameled wire leads to uneven winding, making it difficult to separate and collect.

Method used

A high-pressure-resistant self-adhesive enameled wire cake winding device is designed. Through the auxiliary winding mechanism, including the distance adjustment of the first and second pass wheels and the motor drive, the surface tension of the enameled wire is increased, and the uniform distribution and tight collection of the enameled wire is achieved through the cooperation of the knob and the threaded rod.

Benefits of technology

The tight coiling and uniform distribution of the enameled wire is achieved, avoiding the problem of too much or too little locally on the winding roller, and facilitating the collection and subsequent use of the enameled wire.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of enameled wire production, and discloses a high-pressure-resistant self-adhesive enameled wire cake winding device which comprises a winding workbench, a vertical plate is arranged on the left surface of the winding workbench, a first motor is fixedly installed on the rear surface of the vertical plate, and an output shaft of the first motor penetrates out of the front surface of the vertical plate. According to the high-pressure-resistant self-adhesion type enameled wire cake winding device, a third supporting rod can be driven by a rotary knob to move downwards in the inner wall of a third sliding groove, meanwhile, the third supporting rod drives a second wire passing wheel arranged on the rear surface to move downwards, the second wire passing wheel is driven by the rotary knob to move downwards, and therefore the second wire passing wheel is driven to move downwards. At the moment, the distance between the second wire passing wheel and the first wire passing wheel is increased, the second wire passing wheel exerts downward pressure on the enamelled wire on the outer surface, the tension of the white surface of the enamelled wire is improved, the enamelled wire can be tighter and not loose in the winding process, and the enamelled wire can be collected more conveniently.
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Description

Technical Field

[0001] The utility model relates to the technical field of enameled wire production, in particular to a high-pressure-resistant self-adhesive enameled wire coil winding device. Background Art

[0002] As a specialty enameled wire, self-adhesive enameled wire is favored for its exceptional processing properties, making coil manufacturing simple and easy. The wound coil can be bonded together after heating or solvent treatment, making it widely used in the manufacture of various complex-shaped or frameless electromagnetic coils. The application of self-adhesive enameled wire also brings significant social and economic benefits, simplifying the coil forming process, improving work efficiency, saving energy, and reducing environmental pollution, thus facilitating industrial production.

[0003] During the winding process of the enameled wire, if the surface of the enameled wire does not have enough tension to straighten it, it will be coiled into a mosquito coil shape on the winding roller, so its inner ring will fit into the winding roller, making it difficult for the user to separate the enameled wire from the winding roller during subsequent use, resulting in difficulty in winding the enameled wire and inconvenience in uniformly collecting the enameled wire. In view of this, a high-pressure-resistant self-adhesive enameled wire coil winding device is proposed. Utility Model Content

[0004] (1) Technical problems solved

[0005] In view of the deficiencies in the prior art, the utility model provides a high-pressure-resistant self-adhesive enameled wire coil winding device, which solves the problem of inconvenient enameled wire winding.

[0006] (2) Technical solution

[0007] To achieve the above-mentioned purpose of convenient enameled wire winding, the utility model provides the following technical solution: a high-pressure-resistant self-adhesive enameled wire coil winding device, comprising a winding workbench, a vertical plate provided on the left surface of the winding workbench, a first motor fixedly mounted on the rear surface of the vertical plate, an output shaft of the first motor extending through the front surface of the vertical plate, and a winding roller fixedly mounted on the output end of the first motor;

[0008] Among them, an auxiliary winding mechanism is provided on the winding workbench, and the auxiliary winding mechanism includes a first slide groove, a first threaded rod, a second motor, a moving block, a second slide groove, a second threaded rod, a knob, a sliding block, a rotating shaft, a first support rod, a second support rod, a third slide groove, a third support rod, a first wire wheel and a second wire wheel.

[0009] Preferably, the first chute is provided on the upper surface of the winding workbench, the front end of the first threaded rod is rotatably connected to the inner wall of the first chute, and the rear end of the first threaded rod passes through the rear surface of the winding workbench;

[0010] The second motor is fixedly mounted on the rear surface of the winding workbench, and the output end of the second motor is fixedly connected to the first threaded rod.

[0011] Preferably, the moving block is threadedly sleeved on the outer surface of the first threaded rod, the second sliding groove is opened on the rear surface of the moving block, the left end of the second threaded rod is rotatably connected to the inner wall of the second sliding groove, and the right end of the second threaded rod passes through the right surface of the moving block;

[0012] Wherein, the knob is fixedly installed on the right end of the second threaded rod.

[0013] Preferably, the sliding block is threadedly sleeved on the outer surface of the second threaded rod, the sliding block is slidably connected to the second sliding groove, and the rotating shaft is fixedly mounted on the rear surface of the sliding block;

[0014] Wherein, the first support rod is rotatably sleeved on the outer surface of the rotating shaft.

[0015] Preferably, the second support rod is rotatably connected to the left end of the first support rod, the lower end of the second support rod is rotatably connected to the rear surface of the moving block, and the third sliding groove is provided on the rear surface of the second support rod;

[0016] Wherein, the upper end of the second support rod is provided with a first wire passing wheel.

[0017] Preferably, the upper end of the third support rod is slidably sleeved in the inner wall of the third sliding groove, and the third support rod is rotatably sleeved on the outer surface of the rotating shaft;

[0018] Wherein, the second wire-passing wheel is arranged at the upper end of the third support rod.

[0019] (3) Beneficial effects

[0020] Compared with the prior art, the present invention provides a high-pressure-resistant self-adhesive enameled wire coil winding device, which has the following beneficial effects:

[0021] 1. This high-pressure-resistant self-adhesive enameled wire coil winding device can drive the third support rod to move downward in the inner wall of the third slide groove through a knob. At the same time, the third support rod drives the second wire-passing wheel set on the rear surface to move downward. At this time, the distance between the second wire-passing wheel and the first wire-passing wheel becomes larger, and the second wire-passing wheel applies downward pressure to the enameled wire on the outer surface. At this time, the tension on the white surface of the enameled wire is increased, which can make the enameled wire tighter and not loose during the winding process, making it easier to collect the enameled wire.

[0022] 2. The high-pressure-resistant self-adhesive enameled wire coil winding device can drive the first threaded rod to rotate through the second motor, and the moving block threadedly sleeved on the outer surface of the first threaded rod can move left and right. The left and right movement of the moving block can drive the first wire-passing wheel and the second wire-passing wheel to move left and right, so that the enameled wire can be evenly distributed on the winding roller, preventing the enameled wire on the winding roller from being too much or too little, which may easily cause the enameled wire to spread out after winding, and further facilitates the collection of the enameled wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic structural diagram of a high-pressure-resistant self-adhesive enameled wire coil winding device of the utility model;

[0024] Figure 2 This is a schematic diagram of the structure of the new winding workbench of this utility model;

[0025] Figure 3 For this utility model Figure 2 A magnified view of the structure in the middle.

[0026] In the figure: 1. Winding workbench; 2. First slide; 3. Vertical plate; 4. First motor; 5. Winding roller; 6. First threaded rod; 7. Second motor; 8. Moving block; 9. Second slide; 10. Second threaded rod; 11. Knob; 12. Sliding block; 13. Rotating shaft; 14. First support rod; 15. Second support rod; 16. Third slide; 17. Third support rod; 18. First wire wheel; 19. Second wire wheel. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] See also Figure 1-3 The utility model provides a new technical solution: a high-pressure-resistant self-adhesive enameled wire coil winding device, comprising a winding workbench 1, a vertical plate 3 is provided on the left surface of the winding workbench 1, a first motor 4 is fixedly mounted on the rear surface of the vertical plate 3, an output shaft of the first motor 4 passes through the front surface of the vertical plate 3, and a winding roller 5 is fixedly mounted on the output end of the first motor 4;

[0029] Among them, an auxiliary winding mechanism is provided on the winding workbench 1, and the auxiliary winding mechanism includes a first slide 2, a first threaded rod 6, a second motor 7, a moving block 8, a second slide 9, a second threaded rod 10, a knob 11, a sliding block 12, a rotating shaft 13, a first support rod 14, a second support rod 15, a third slide 16, a third support rod 17, a first wire wheel 18 and a second wire wheel 19.

[0030] Furthermore, the first chute 2 is provided on the upper surface of the winding workbench 1, the front end of the first threaded rod 6 is rotatably connected to the inner wall of the first chute 2, and the rear end of the first threaded rod 6 passes through the rear surface of the winding workbench 1;

[0031] The second motor 7 is fixedly mounted on the rear surface of the winding workbench 1 , and the output end of the second motor 7 is fixedly connected to the first threaded rod 6 .

[0032] Furthermore, the moving block 8 is threadedly sleeved on the outer surface of the first threaded rod 6, the second sliding groove 9 is opened on the rear surface of the moving block 8, the left end of the second threaded rod 10 is rotatably connected to the inner wall of the second sliding groove 9, and the right end of the second threaded rod 10 passes through the right surface of the moving block 8;

[0033] The knob 11 is fixedly mounted on the right end of the second threaded rod 10 .

[0034] Furthermore, the sliding block 12 is threadedly sleeved on the outer surface of the second threaded rod 10, the sliding block 12 is slidably connected to the second sliding groove 9, and the rotating shaft 13 is fixedly mounted on the rear surface of the sliding block 12;

[0035] The first support rod 14 is rotatably sleeved on the outer surface of the rotating shaft 13 .

[0036] Furthermore, the second support rod 15 is rotatably connected to the left end of the first support rod 14 , the lower end of the second support rod 15 is rotatably connected to the rear surface of the moving block 8 , and the third sliding groove 16 is provided on the rear surface of the second support rod 15 ;

[0037] The upper end of the second support rod 15 is provided with a first wire-passing wheel 18 .

[0038] Furthermore, the upper end of the third support rod 17 is slidably sleeved in the inner wall of the third sliding groove 16, and the third support rod 17 is rotatably sleeved on the outer surface of the rotating shaft 13;

[0039] The second wire passing wheel 19 is arranged at the upper end of the third support rod 17;

[0040] When the high-pressure-resistant self-adhesive enameled wire coil winding device is used, the high-pressure-resistant self-adhesive enameled wire is passed through the first wire-passing wheel 18 and the second wire-passing wheel 19 in sequence and fixed to the take-up roller 5. At this time, by starting the first motor 4, the first motor 4 outputs power to the take-up roller 5 fixedly installed at the output end through operation, causing it to rotate and reel. When the surface pressure of the enameled wire needs to be adjusted, the knob 11 is turned, and the knob 11 drives the second threaded rod 10 fixedly installed on the left surface to rotate. The sliding block 12 is continuously moved to the left through the sliding block 12 which is threadedly sleeved on the outer surface of the second threaded rod 10 through the thread set on the outer surface of the second threaded rod 10. At the same time, the sliding block 12 drives the rotating shaft 13 fixedly installed on the rear surface to move to the left. At the same time, the rotating shaft 13 drives the first support rod 14 which is rotatably sleeved on the outer surface to move to the left. The first support rod 14 gradually becomes vertically arranged while moving to the left. At the same time, the first support rod 14 applies a thrust to the second support rod 15 rotatably connected at the left end. At this time, the second motor 7 can be started, and the second motor 7 outputs power to the first threaded rod 6 fixedly installed at the output end to make it rotate. At this time, the moving block 8 with a thread sleeve on the outer surface of the first threaded rod 6 moves forward in the inner wall of the first slide groove 2 through the thread set on the outer surface of the first threaded rod 6. At the same time, the first threaded wheel 18 and the second threaded wheel 19 drive the enameled wire on the outer surface to move left and right, so that the enameled wire is evenly wound around the outer surface of the winding roller 5;

[0041] The high-pressure-resistant self-adhesive enameled wire coil winding device can drive the third support rod 17 to move downward in the inner wall of the third slide groove 16 through the knob 11. At the same time, the third support rod 17 drives the second wire-passing wheel 19 set on the rear surface to move downward. At this time, the distance between the second wire-passing wheel 19 and the first wire-passing wheel 18 becomes larger, and the second wire-passing wheel 19 applies downward pressure to the outer surface of the enameled wire. At this time, the tension on the white surface of the enameled wire is improved, which can make the enameled wire tighter and not loose during the winding process, making it easier for the enameled wire to be wound. The collection of high-pressure self-adhesive enameled wire coil winding device can be driven by the second motor 7 to rotate the first threaded rod 6, and the moving block 8 with a threaded sleeve on the outer surface of the first threaded rod 6 moves left and right. The left and right movement of the moving block 8 can drive the first wire wheel 18 and the second wire wheel 19 to move left and right, so that the enameled wire can be evenly distributed on the winding roller 5, preventing the enameled wire on the winding roller from being too much or too little, which may easily cause the enameled wire to spread out after winding, and further facilitates the collection of the enameled wire.

[0042] Working principle: When the high-pressure-resistant self-adhesive enameled wire coil winding device is used, the high-pressure-resistant self-adhesive enameled wire is passed through the first wire-passing wheel 18 and the second wire-passing wheel 19 in sequence and fixed to the winding roller 5. At this time, by starting the first motor 4, the first motor 4 outputs power to the winding roller 5 fixedly installed at the output end through operation, causing it to rotate and reel. When it is necessary to adjust the surface pressure of the enameled wire, at this time, by turning the knob 11, the knob 11 drives the second threaded rod 10 fixedly installed on the left surface to rotate, and the sliding block 12 is continuously moved to the left through the thread set on the outer surface of the second threaded rod 10 through the sliding block 12 threaded sleeve on the outer surface of the second threaded rod 10. At the same time, the sliding block 12 drives the rotating shaft 13 fixed on the rear surface to move to the left, and at the same time, the rotating shaft 13 drives the first support rod 14 with a rotating sleeve on the outer surface to move to the left. The first support rod 14 gradually becomes vertically arranged while moving to the left, and at the same time, the first support rod 14 exerts a push on the second support rod 15 rotatably connected to the left end. At this time, the second motor 7 can be started, and the second motor 7 outputs power to the first threaded rod 6 fixedly installed at the output end to make it rotate. At this time, the moving block 8 with the thread sleeve on the outer surface of the first threaded rod 6 moves forward in the inner wall of the first slide groove 2 through the thread set on the outer surface of the first threaded rod 6. At the same time, the first threaded wheel 18 and the second threaded wheel 19 drive the enameled wire on the outer surface to move left and right, and the enameled wire is evenly wound around the outer surface of the winding roller 5.

[0043] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-pressure-resistant self-adhesive enameled wire coil winding device, comprising a winding workbench (1), a vertical plate (3) being provided on the left surface of the winding workbench (1), and characterized in that: A first motor (4) is fixedly mounted on the rear surface of the vertical plate (3); an output shaft of the first motor (4) passes through the front surface of the vertical plate (3); and a winding roller (5) is fixedly mounted on the output end of the first motor (4); The winding workbench (1) is provided with an auxiliary winding mechanism, which comprises a first chute (2), a first threaded rod (6), a second motor (7), a moving block (8), a second chute (9), a second threaded rod (10), a knob (11), a sliding block (12), a rotating shaft (13), a first support rod (14), a second support rod (15), a third chute (16), a third support rod (17), a first wire wheel (18) and a second wire wheel (19).

2. The high-voltage self-adhesive enameled wire coil winding device according to claim 1, characterized in that: The first chute (2) is provided on the upper surface of the winding workbench (1), the front end of the first threaded rod (6) is rotatably connected to the inner wall of the first chute (2), and the rear end of the first threaded rod (6) passes through the rear surface of the winding workbench (1); The second motor (7) is fixedly mounted on the rear surface of the winding workbench (1), and the output end of the second motor (7) is fixedly connected to the first threaded rod (6).

3. The high-voltage self-adhesive enameled wire coil winding device according to claim 1, characterized in that: The moving block (8) is threadedly sleeved on the outer surface of the first threaded rod (6), the second sliding groove (9) is opened on the rear surface of the moving block (8), the left end of the second threaded rod (10) is rotatably connected to the inner wall of the second sliding groove (9), and the right end of the second threaded rod (10) passes through the right surface of the moving block (8); The knob (11) is fixedly mounted on the right end of the second threaded rod (10).

4. The high-voltage self-adhesive enameled wire coil winding device according to claim 1, characterized in that: The sliding block (12) is threadedly sleeved on the outer surface of the second threaded rod (10), the sliding block (12) is slidably connected to the second sliding groove (9), and the rotating shaft (13) is fixedly mounted on the rear surface of the sliding block (12); The first support rod (14) is rotatably sleeved on the outer surface of the rotating shaft (13).

5. The high-voltage self-adhesive enameled wire coil winding device according to claim 1, characterized in that: The second support rod (15) is rotatably connected to the left end of the first support rod (14), the lower end of the second support rod (15) is rotatably connected to the rear surface of the moving block (8), and the third sliding groove (16) is opened on the rear surface of the second support rod (15); Wherein, the upper end of the second support rod (15) is provided with a first wire passing wheel (18).

6. The high-voltage self-adhesive enameled wire coil winding device according to claim 1, characterized in that: The upper end of the third support rod (17) is slidably sleeved on the inner wall of the third sliding groove (16), and the third support rod (17) is rotatably sleeved on the outer surface of the rotating shaft (13); Wherein, the second wire passing wheel (19) is arranged on the upper end of the third support rod (17).