Full-automatic tracking filling machine
Through the design of adjustment, lifting and limiting mechanisms, the limiting problem of filling bottles of different widths of fully automatic filling machines is solved, ensuring that the filling liquid does not leak, and achieving the smooth progress of fully automatic filling.
Patent Information
- Application Number
- CN202422797638.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-11-18
AI Technical Summary
When conveying filling bottles, the existing fully automatic tracking filling machines are inconvenient to limit filling bottles of different widths, resulting in the bottle mouth of the filling bottle being easily misaligned with the filling nozzle of the filling machine, resulting in the leakage of filling liquid.
An adjustment mechanism, lifting mechanism and limiting mechanism are designed. The width of the conveyor is adjusted through the adjustment mechanism. The limiting mechanism clamps and fixes the filling bottle. The lifting mechanism drives the filling mechanism to lift and lower, so that the bottle mouth of the filling bottle is accurately aligned with the filling mouth to avoid misalignment.
The effective limit and clamping and fixing of filling bottles of different widths is achieved to avoid leakage of filling fluid, and the smooth progress of the fully automatic filling process is achieved.
Smart Images
Figure CN223239735U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filling machines, in particular to a full-automatic tracking filling machine. Background Art
[0002] Fully automatic filling machines are used in various industries, including daily chemicals and oils. These tracking filling machines are widely used in the pharmaceutical, food, light industry, beverage, and daily chemical industries. The machine uses a touchscreen control system. Bottles are separated by a bottle separator. The filling nozzle is inserted into the bottle mouth and moves forward with the bottle. Simultaneously, a piston pump injects the material into the bottle. The three filling nozzles operate sequentially. When the three bottles reach the set volume, they return to their starting position and wait.
[0003] The existing fully automatic tracking filling machine is not convenient for limiting the filling bottles of different widths when conveying and filling the filling bottles. As a result, when the filling bottles are conveyed to the bottom of the filling machine for filling, the bottle mouth of the filling bottle is easily misaligned with the filling nozzle of the filling machine, resulting in leakage of the filling liquid. Therefore, a fully automatic tracking filling machine is needed to solve the above problem. Utility Model Content
[0004] The purpose of the utility model is to provide a fully automatic tracking filling machine to solve the problem in the prior art that the existing fully automatic tracking filling machine is not convenient for limiting filling bottles of different widths when conveying and filling filling bottles, resulting in the bottle mouth of the filling bottle being easily misaligned with the discharge port of the filling machine when the filling bottle is conveyed to the bottom end of the filling machine for filling, thereby causing the filling liquid to leak.
[0005] The utility model provides the following technical solution: a fully automatic tracking filling machine, comprising a mounting frame, an inner side end of the mounting frame is fixedly connected to a workbench, a material box is installed between the top of the workbench and the top of the mounting frame, a plurality of fixed frames are arranged at intervals on the outer side end of the mounting frame, a conveyor is fixedly connected between the tops of the plurality of fixed frames, a filling bottle is provided on the top of the conveyor, and an adjustment mechanism is provided on the left and right side ends of the conveyor, a plurality of fixed plates are installed on the inner side end of the mounting frame, a lifting mechanism is provided on the top of each fixed plate, a filling mechanism is provided on the side end of each lifting mechanism, and a limiting mechanism is provided on the bottom end of each fixed plate.
[0006] As a preferred embodiment of the above technical solution, the adjustment mechanism includes several brackets, several of the brackets are installed on the side ends of the conveyor by bolts, the top ends of several of the brackets are fixedly connected to the mounting platforms, the top end of each of the mounting platforms is fixedly connected to the fixing rod, the side end of each of the fixing rods is inserted with a moving rod, the side end of each of the moving rods is fixedly installed with a mounting plate, and the side ends of each of the mounting plates are fixedly connected with guide rails.
[0007] As a preferred embodiment of the above technical solution, a tightening handwheel is provided at the top end of each fixing rod, a screw is fixedly connected to the bottom end of each tightening handwheel, and each screw is threadedly connected to the top end of each fixing rod.
[0008] As a preferred embodiment of the above technical solution, the lifting mechanism includes a vertical frame, which is fixedly connected to the top of the fixed plate, the inner side end of the vertical frame is fixedly connected to the slide rail, a lifting cylinder is installed from the outer top to the inner part of the vertical frame, and a moving platform is installed at the bottom end of the lifting cylinder.
[0009] As a preferred embodiment of the above technical solution, the side ends of the movable platform are slidably connected to the outer ends of the slide rails, and the filling mechanism is located from the top end to the bottom end of the movable platform.
[0010] As a preferred embodiment of the above technical solution, the filling mechanism includes a filling nozzle, which is fixedly connected to the top to the bottom of the movable platform, the side end of the filling nozzle is fixedly connected to a feed pipe, the top of the feed pipe is provided with a blowing mechanism, and the bottom end of the filling nozzle is fixedly connected to a discharge port.
[0011] As a preferred embodiment of the above technical solution, the limiting mechanism includes a cross frame, which is fixedly connected to the bottom end of the fixed plate, and a bidirectional threaded rod is rotatably arranged between the inner side end and the outer side end of the cross frame, and the side end of the bidirectional threaded rod is fixedly connected to a knob, and the outer end of the bidirectional threaded rod is threadedly connected to two groups of screw sleeve plates, and the bottom end of each group of screw sleeve plates is fixedly installed with a clamping cylinder, and the side end of each clamping cylinder is installed with a side plate.
[0012] As a preferred embodiment of the above technical solution, the side ends of each of the side panels are fixedly connected to a connecting plate, and the bottom end of each of the connecting plates is fixedly connected to a splint.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] The utility model can limit the filling bottles of different widths through the setting of the adjusting mechanism, and facilitate the conveying of the filling bottles of different widths to the bottom end of the filling mechanism. The setting of the limiting mechanism can facilitate the clamping and fixing of the filling bottles of different widths, so that the bottle mouth of the filling bottle can be just aligned with the bottom end of the filling nozzle in the filling mechanism, thereby avoiding the situation that the bottle mouth of the filling bottle and the discharge port at the bottom end of the filling nozzle are misaligned, thereby avoiding the filling liquid from leaking. The filling mechanism can be driven to rise and fall by the lifting mechanism, so that the filling mechanism can fill the filling bottles. A pump is installed at the bottom end of the material box, and an output hose is installed between the output end of the pump and the filling mechanism, thereby facilitating the filling of the filling bottles and realizing fully automatic filling of the filling bottles. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 Schematic diagram of the structure of the fully automatic tracking filling machine Figure 1 ;
[0016] Figure 2 Schematic diagram of the structure of the fully automatic tracking filling machine Figure 2 ;
[0017] Figure 3 for Figure 1 A schematic diagram of the partially enlarged structure of the middle part;
[0018] Figure 4 This is a schematic diagram of the limit mechanism structure of the fully automatic tracking filling machine.
[0019] In the figure: 1. Mounting frame; 101. Workbench; 102. Material box; 2. Fixed frame; 201. Conveyor; 3. Filling bottle; 4. Adjusting mechanism; 401. Bracket; 402. Mounting platform; 403. Fixed rod; 404. Moving rod; 405. Mounting plate; 406. Guide rail; 407. Fastening handwheel; 5. Fixed plate; 6. Lifting mechanism; 601. Vertical frame; 602. Slide rail; 603. Lifting cylinder; 604. Moving platform; 7. Filling mechanism; 701. Filling nozzle; 702. Feed pipe; 703. Blowing mechanism; 704. Discharge port; 8. Limiting mechanism; 801. Horizontal frame; 802. Bidirectional threaded rod; 803. Knob; 804. Screw plate; 805. Clamping cylinder; 806. Side plate; 807. Connecting plate; 808. Clamping plate. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.
[0021] like Figure 1-4As shown, the utility model provides a technical solution: a fully automatic tracking filling machine, including a mounting frame 1, an inner side end of the mounting frame 1 is fixedly connected to a workbench 101, a material box 102 is installed between the top of the workbench 101 and the top of the mounting frame 1, a plurality of fixed frames 2 are arranged at intervals on the outer side end of the mounting frame 1, a conveyor 201 is fixedly connected between the tops of the plurality of fixed frames 2, a filling bottle 3 is arranged on the top of the conveyor 201, and an adjustment mechanism 4 is provided on the left and right side ends of the conveyor 201, a plurality of fixed plates 5 are installed on the inner side end of the mounting frame 1, a lifting mechanism 6 is provided on the top of each fixed plate 5, a filling mechanism 7 is provided on the side end of each lifting mechanism 6, and a limiting mechanism 8 is provided on the bottom end of each fixed plate 5. , which can facilitate the limiting of filling bottles 3 of different widths and facilitate the conveying of filling bottles 3 of different widths to the bottom end of the filling mechanism 7. Through the setting of the limiting mechanism 8, it is convenient to clamp and fix the filling bottles 3 of different widths, so that the bottle mouth of the filling bottle 3 can be just aligned with the bottom end of the filling nozzle 701 in the filling mechanism 7, thereby avoiding the misalignment between the bottle mouth of the filling bottle 3 and the discharge port 704 at the bottom end of the filling nozzle 701, thereby avoiding leakage of the filling liquid. The filling mechanism 7 can be driven to rise and fall by the lifting mechanism 6, so that the filling mechanism 7 can fill the filling bottles 3. A pump is installed at the bottom end of the material box 102, and an output hose is installed between the output end of the pump and the filling mechanism 7, which facilitates the filling of the filling bottles 3 and realizes fully automatic filling of the filling bottles 3.
[0022] As an implementation method in this embodiment, Figure 1 and Figure 3 As shown, the adjustment mechanism 4 includes several brackets 401, and several brackets 401 are installed on the side ends of the conveyor 201 by bolts. The top ends of several brackets 401 are fixedly connected to mounting platforms 402, and the top ends of each mounting platform 402 are fixedly connected to fixing rods 403. The side ends of each fixing rod 403 are inserted with moving rods 404, and the side ends of each moving rod 404 are fixedly installed with mounting plates 405. The side ends of each mounting plate 405 are fixedly connected with guide rails 406. The top ends of each fixing rod 403 are provided with fastening handwheels 407, and the bottom ends of each fastening handwheels 407 are fixed. A screw is fixedly connected, and each screw is threadedly connected to the top of each fixed rod 403. During implementation, after placing the filling bottle 3 on the conveyor 201, each tightening handwheel 407 is rotated so that the screw at the bottom end of each tightening handwheel 407 no longer presses the moving rod 404. Each moving rod 404 can move on the side end of the fixed rod 403, thereby adjusting the distance between the guide rails 406 on the left and right sides until the filling bottle 3 can pass smoothly. At this time, it is convenient to limit the filling bottles 3 of different widths, so that the filling bottles 3 of different widths can be transported to the bottom end of the filling mechanism 7.
[0023] As an implementation method in this embodiment, Figure 1 and Figure 4 As shown, the lifting mechanism 6 includes a vertical frame 601, which is fixedly connected to the top of the fixed plate 5, and the inner side end of the vertical frame 601 is fixedly connected to the slide rail 602. A lifting cylinder 603 is installed from the outer top to the inner part of the vertical frame 601, and a moving platform 604 is installed at the bottom end of the lifting cylinder 603. The side end of the moving platform 604 is slidably connected to the outer end of the slide rail 602, and the filling mechanism 7 is located from the top to the bottom of the moving platform 604; the filling mechanism 7 includes a filling nozzle 701, which is fixedly connected to the top to the bottom of the moving platform 604, and the side end of the filling nozzle 701 is fixedly connected to the feeding pipe 702, and the top of the feeding pipe 702 is provided with a blowing mechanism 703, and the bottom end of the filling nozzle 701 is fixedly connected to the discharge port 704. During implementation, by starting the lifting cylinder 603, the movable platform 604 and the filling mechanism 7 are driven to move downward. At this time, the filling nozzle 701 and the feed pipe 702 move downward until the discharge port 704 is inserted into the filling bottle 3, and then the movable platform 604 stops descending. At this time, since a pump is installed at the bottom end of the material box 102, an output hose is installed between the output end of the pump and the top of the feed pipe 702. Therefore, after starting the pump, the filling liquid in the material box 102 can be drawn into the feed pipe 702, and the filling liquid then flows from the feed pipe 702 to the filling nozzle 701, and finally output from the discharge port 704 to the filling bottle 3, thereby realizing fully automatic filling of the filling bottle 3. By setting the blowing mechanism 703, the blowing function is added to prevent residual material at the outlet of the filling nozzle 701.
[0024] As an implementation method in this embodiment, Figure 4As shown, the limiting mechanism 8 includes a horizontal frame 801, which is fixedly connected to the bottom end of the fixed plate 5. A bidirectional threaded rod 802 is rotatably provided between the inner side end and the outer side end of the horizontal frame 801. The side end of the bidirectional threaded rod 802 is fixedly connected to a knob 803. The outer end of the bidirectional threaded rod 802 is threadedly connected to two groups of screw sleeve plates 804. The bottom end of each group of screw sleeve plates 804 is fixedly installed with a clamping cylinder 805. The side end of each clamping cylinder 805 is installed with a side plate 80 6. The side ends of each side plate 806 are fixedly connected to a connecting plate 807, and the bottom ends of each connecting plate 807 are fixedly connected to a clamping plate 808. In practice, when the conveyor 201 conveys the filling bottle 3 to the bottom end of the filling mechanism 7, the two clamping cylinders 805 on the left and right are activated. The two clamping cylinders 805 drive the side plates 806 at the side ends to move toward the side ends of the filling bottles 3, and at this time, each connecting plate 807 and clamping plate 808 are driven to move toward the side ends of the filling bottles 3. At this time, by rotating The knob 803 drives the bidirectional threaded rod 802 to rotate. At this time, the bidirectional threaded rod 802 is controlled to rotate forward and backward, which can facilitate the two sets of clamping plates 808 to move closer to or away from the side ends of the filling bottles 3. When the two sets of clamping plates 808 move closer to the side ends of the filling bottles 3 until they are clamped to the side ends of the filling bottles 3, the bidirectional threaded rod 802 can adjust the distance between the two sets of clamping plates 808, thereby facilitating the clamping and fixing of filling bottles 3 of different widths. After the whole process is completed, for the filling bottles 3 of the same width, there is no need to debug again during the subsequent clamping limit. It is only necessary to control the two sets of clamping cylinders 805 to extend or retract, so as to facilitate the clamping and fixing of the filling bottles 3 of this width, so that the bottle mouth of the filling bottle 3 can be just aligned with the bottom end of the filling nozzle 701 in the filling mechanism 7, thereby avoiding the situation where the bottle mouth of the filling bottle 3 and the discharge port 704 at the bottom end of the filling nozzle 701 are misaligned, thereby preventing the filling liquid from leaking.
[0025] Working principle: After placing the filling bottle 3 on the conveyor 201, each tightening hand wheel 407 is rotated so that the screw at the bottom end of each tightening hand wheel 407 no longer presses the moving rod 404, and each moving rod 404 can move on the side end of the fixed rod 403, thereby adjusting the distance between the left and right side guide rails 406 until the filling bottle 3 can pass smoothly. At this time, it is convenient to limit the filling bottles 3 of different widths, so that the filling bottles 3 of different widths can be transported to the bottom end of the filling mechanism 7. When the conveyor 201 transports the filling bottle 3 to the bottom end of the filling mechanism 7, the left and right clamping cylinders 8 are activated. 05, the two clamping cylinders 805 drive the side plates 806 at the side ends to move toward the side ends of the filling bottles 3, and at this time drive each connecting plate 807 and the clamping plate 808 to move toward the side ends of the filling bottles 3. At this time, by rotating the knob 803, the bidirectional threaded rod 802 is driven to rotate. At this time, the bidirectional threaded rod 802 is controlled to rotate forward and backward, which can facilitate the two sets of clamping plates 808 to move closer to or away from the side ends of the filling bottles 3. When the two sets of clamping plates 808 approach the side ends of the filling bottles 3 until they are clamped to the side ends of the filling bottles 3, the bidirectional threaded rod 802 can adjust the distance between the two sets of clamping plates 808, thereby facilitating the clamping of filling bottles 3 of different widths. When the distance between the two groups of clamping plates 808 is adjusted, for the filling bottles 3 of the same width, there is no need to debug again in the subsequent clamping limit. It is only necessary to control the two groups of clamping cylinders 805 to extend or retract, so as to facilitate the clamping and fixing of the filling bottles 3 of the width, so that the bottle mouth of the filling bottle 3 can be just aligned with the bottom end of the filling nozzle 701 in the filling mechanism 7, thereby avoiding the misalignment between the bottle mouth of the filling bottle 3 and the discharge port 704 at the bottom end of the filling nozzle 701, thereby preventing the filling liquid from leaking. At this time, by starting the lifting cylinder 603, the moving platform 604 and the filling mechanism 7 are driven to move downward. At the same time, the filling nozzle 701 and the feeding pipe 702 move downward until the discharge port 704 is inserted into the filling bottle 3, and the descent of the movable platform 604 is stopped. At this time, since a pump is installed at the bottom end of the material box 102, an output hose is installed between the output end of the pump and the top of the feeding pipe 702. Therefore, after the pump is started, the filling liquid in the material box 102 can be pumped into the feeding pipe 702, and the filling liquid then flows from the feeding pipe 702 to the filling nozzle 701, and finally output from the discharge port 704 to the filling bottle 3, thereby realizing fully automatic filling of the filling bottle 3. By setting the blowing mechanism 703, the blowing function is increased to prevent residual material at the outlet of the filling nozzle 701.
[0026] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same.
Claims
1. A fully automatic tracking filling machine, comprising a mounting frame (1), wherein the inner side end of the mounting frame (1) is fixedly connected to a workbench (101), a material box (102) is installed between the top of the workbench (101) and the top of the mounting frame (1), a plurality of fixed frames (2) are arranged at intervals on the outer side end of the mounting frame (1), a conveyor (201) is fixedly connected between the top ends of the plurality of fixed frames (2), and a filling bottle (3) is provided at the top end of the conveyor (201), characterized in that: The left and right side ends of the conveyor (201) are both provided with an adjusting mechanism (4), the inner side ends of the mounting frame (1) are provided with a plurality of fixed plates (5), the top end of each fixed plate (5) is provided with a lifting mechanism (6), the side end of each lifting mechanism (6) is provided with a filling mechanism (7), and the bottom end of each fixed plate (5) is provided with a limiting mechanism (8).
2. The fully automatic tracking filling machine according to claim 1, characterized in that: The adjustment mechanism (4) includes a plurality of brackets (401), and the plurality of brackets (401) are mounted on the side ends of the conveyor (201) by bolts. The top ends of the plurality of brackets (401) are fixedly connected to a mounting platform (402), and the top end of each mounting platform (402) is fixedly connected to a fixed rod (403). The side end of each fixed rod (403) is inserted with a moving rod (404), and the side end of each moving rod (404) is fixedly mounted with a mounting plate (405), and the side ends of each mounting plate (405) are fixedly connected with a guide rail (406).
3. The fully automatic tracking filling machine according to claim 2, characterized in that: The top end of each fixing rod (403) is provided with a tightening hand wheel (407), the bottom end of each tightening hand wheel (407) is fixedly connected with a screw rod, and each screw rod is threadedly connected to the top end of each fixing rod (403).
4. The fully automatic tracking filling machine according to claim 1, characterized in that: The lifting mechanism (6) includes a vertical frame (601), the vertical frame (601) is fixedly connected to the top of the fixed plate (5), the inner side end of the vertical frame (601) is fixedly connected to the slide rail (602), a lifting cylinder (603) is installed from the outer top to the inner part of the vertical frame (601), and a moving platform (604) is installed at the bottom end of the lifting cylinder (603).
5. The fully automatic tracking filling machine according to claim 4, characterized in that: The side end of the movable platform (604) is slidably connected to the outer end of the slide rail (602), and the filling mechanism (7) is located from the top end to the bottom end of the movable platform (604).
6. The fully automatic tracking filling machine according to claim 5, characterized in that: The filling mechanism (7) comprises a filling nozzle (701), the filling nozzle (701) being fixedly connected from the top to the bottom of the movable platform (604), the side end of the filling nozzle (701) being fixedly connected to a feeding pipe (702), the top end of the feeding pipe (702) being provided with an air blowing mechanism (703), and the bottom end of the filling nozzle (701) being fixedly connected to a discharge port (704).
7. The fully automatic tracking filling machine according to claim 1, characterized in that: The limiting mechanism (8) comprises a cross frame (801), the cross frame (801) is fixedly connected to the bottom end of the fixed plate (5), a bidirectional threaded rod (802) is rotatably provided between the inner side end and the outer side end of the cross frame (801), the side end of the bidirectional threaded rod (802) is fixedly connected to a knob (803), the outer end of the bidirectional threaded rod (802) is threadedly connected to two groups of screw sleeve plates (804), the bottom end of each group of the screw sleeve plates (804) is fixedly installed with a clamping cylinder (805), and the side end of each clamping cylinder (805) is installed with a side plate (806).
8. The fully automatic tracking filling machine according to claim 7, characterized in that: The side ends of each side plate (806) are fixedly connected to a connecting plate (807), and the bottom ends of each connecting plate (807) are fixedly connected to a clamping plate (808).