Four-side elastic fabric and jeans wear
By using alternate arrangement of non-elastic and elastic warp yarns and specific fabric edge structure in four-sided elastic denim fabrics, the problem of uneven fabric edges is solved, and the smoothness of fabric edges and the feel of the hand are improved, meeting the high-quality needs of consumers.
Patent Information
- Application Number
- CN202422432543.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-09
AI Technical Summary
The edges of existing four-sided elastic denim fabrics are prone to unevenness due to elastic retraction, which leads to difficulties in dyeing, cutting and sewing processes, and have poor appearance and durability.
The warp yarns are alternately arranged without elasticity and elasticity, combined with a specific cloth edge structure and buffer belt design, including the first buffer belt, a stabilizing belt and a second buffer belt, to control the proportion and organization of the warp yarns to improve the flatness and feel of the cloth edges.
It obtains four-sided elastic fabrics with soft feel, good elasticity and flat and even edges, meeting consumers' high standards for clothing comfort, beauty and durability.
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Figure CN223240267U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of textile technology, and in particular to a four-way stretch fabric and denim clothing. Background Art
[0002] With rising consumer spending and changing consumer attitudes, people's demands for the comfort of denim fabrics are increasing. Four-way stretch denim fabrics, which exhibit stretch in both the warp and weft directions, have therefore become increasingly popular among consumers. However, in existing technology, the selvedges of four-way stretch fabrics are prone to unevenness due to elastic shrinkage, manifesting as curling or ruffled edges, which presents significant challenges in dyeing, finishing, cutting, and sewing. Furthermore, these four-way stretch denim fabrics exhibit poor appearance and durability. Utility Model Content
[0003] Based on this, it is necessary to provide a four-way stretch fabric with smooth selvedges and denim clothing to meet consumers' pursuit of high quality of clothing.
[0004] In a first aspect of the present application, a four-way stretch fabric is provided.
[0005] A four-way stretch fabric is woven with a first warp yarn, a second warp yarn and a weft yarn; wherein the first warp yarn is a non-elastic yarn, the second warp yarn is an elastic yarn, the elasticity of the second warp yarn is greater than that of the first warp yarn, and the weft yarn is an elastic core-spun yarn;
[0006] The four-way stretch fabric includes a fabric body and a fabric edge arranged at the weft edge of the fabric body. The first warp yarns and the second warp yarns in the fabric body are alternately arranged in a 1:1 ratio, and the number ratio of the first warp yarns to the second warp yarns in the fabric edge is (1.2~2):1.
[0007] In some embodiments, the second warp yarn is a chemical fiber stretch yarn, the yarn core of the chemical fiber stretch yarn is elastic filament, and the covering layer of the chemical fiber stretch yarn includes a blended yarn composed of one or more of polyester fiber, nylon fiber, polypropylene fiber, and acrylic fiber.
[0008] In some embodiments, the core of the elastic core-spun yarn is elastic filament, the drafting ratio is 2.5 times to 4.5 times, and the covering layer of the elastic core-spun yarn includes cotton fiber or cotton-blended yarn.
[0009] In some embodiments, in the cloth body, the weft yarns and the first warp yarns form a first twill weave, and the weft yarns and the second warp yarns form a second twill weave; and / or
[0010] The weave structure of the cloth edge includes one of a plain weave and a warp double weave.
[0011] In some embodiments, the cloth edge includes a first buffer band, a stabilizing band and a second buffer band, the stabilizing band is located between the first buffer band and the second buffer band, and the cloth edge is connected to the cloth body through the first buffer band; wherein the warp yarn of the stabilizing band is the first warp yarn, and the warp yarns of the first buffer band and the second buffer band are composed of the first warp yarn and the second warp yarn arranged alternately in a 1:1 ratio, and the number of warp yarns of the first buffer band and the second buffer band is an even number.
[0012] In some embodiments, the number of the first warp yarns of the stabilizing belt is 3 to 15.
[0013] In some embodiments, in the first buffer zone, the number of combinations of the first warp yarns and the second warp yarns is 5 to 17 groups.
[0014] In some embodiments, in the second buffer zone, the number of combinations of the first warp yarns and the second warp yarns is 5 to 17 groups.
[0015] In some embodiments, the warp density is 70 to 130 ends per inch; and / or
[0016] The weft yarn density is 40 to 100 yarns per inch.
[0017] In a second aspect of the present application, a denim garment is provided, at least a portion of which is made of the four-way stretch fabric provided in the first aspect of the present application.
[0018] The four-way stretch fabric of this application utilizes first and second warp yarns with different elasticities. By adjusting the arrangement of the warp yarns in the fabric body and selvedge, a four-way stretch fabric with smooth selvedges and a pleasant hand feel is designed. This four-way stretch fabric has a soft hand feel, good elasticity, and smooth and even selvedges, meeting consumers' high standards for clothing comfort, aesthetics, and durability. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] To more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present application. Those skilled in the art can also derive other drawings based on these drawings without inventive effort.
[0020] In order to more completely understand the present application and its beneficial effects, the following description will be given in conjunction with the accompanying drawings. In the following description, the same reference numerals represent the same parts.
[0021] Figure 1This is the fabric pattern of the four-way stretch fabric provided in Example 1 of the present application.
[0022] Reference numerals
[0023] 100, warp weave point of the fabric body; 200, warp weave point of the fabric edge; 300, weft weave point. DETAILED DESCRIPTION
[0024] To make the above-mentioned objects, features, and advantages of the present application more clearly understood, the specific embodiments of the present application are described in detail below with reference to the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways than those described herein, and those skilled in the art can make similar improvements without violating the scope of the present application. Therefore, the present application is not limited to the specific embodiments disclosed below.
[0025] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0026] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of such features. Throughout the description of this application, "plurality" means at least two, for example, two, three, etc., unless otherwise specifically defined.
[0027] In this application, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this application based on specific circumstances.
[0028] In this application, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.
[0029] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.
[0030] In the description of this application, "several" means more than one, "plurality" means more than two, "greater than," "less than," and "exceed" are understood to exclude the number itself, while "above," "below," and "within" are understood to include the number itself. The use of "first" and "second" in the description is solely for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, implicitly specifying the number of the indicated technical features, or implicitly specifying the order of the indicated technical features.
[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this application pertains. The terms used herein in the specification of this application are for the purpose of describing specific embodiments only and are not intended to limit this application. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0032] With the improvement of people's consumption level and the change of consumption concepts, people are pursuing the comfort of denim clothing fabrics more and more. Four-way stretch denim fabrics with elasticity in both warp and weft directions are popular among consumers. However, the edges of four-way stretch fabrics are prone to unevenness due to elastic shrinkage, causing the edges to curl or become lotus-shaped. Lightweight four-way stretch denim is especially prone to this problem. If the edges of the fabric curl or become lotus-shaped, it will bring great difficulties to dyeing and finishing, as well as to cutting and sewing. This application improves the warp yarn of the four-way stretch fabric and obtains a four-way stretch fabric with smooth edges through a special fabric body and sewing design, which greatly improves the user experience of the four-way stretch fabric.
[0033] In order to more clearly illustrate the structure of the four-way stretch fabric, the four-way stretch fabric will be introduced below with reference to the accompanying drawings.
[0034] See also Figure 1 , Figure 1 This is a fabric pattern diagram of a four-way stretch fabric provided in one embodiment of the present application. The grid marked with "x" represents the warp weave point 100 of the fabric body, indicating that the warp yarns float above the weft yarns in the warp and weft yarns that intersect here; The grid with " represents the warp weave point 200 of the selvedge, indicating that the warp yarn floats above the weft yarn in the warp and weft yarns intersecting at this point; the weft weave point 300 is a blank grid, indicating that the weft yarn floats above the warp yarn in the warp and weft yarns intersecting at this point.
[0035] One embodiment of the present application provides a four-way stretch fabric. The four-way stretch fabric is woven using a first warp yarn, a second warp yarn, and a weft yarn. The first warp yarn is a non-elastic yarn, the second warp yarn has greater elasticity than the first warp yarn, and the weft yarn is an elastic core-spun yarn. The four-way stretch fabric includes a fabric body and a selvedge disposed at the weft edge of the fabric body. The first warp yarns and the second warp yarns in the fabric body are alternately arranged in a 1:1 ratio. The ratio of the number of the first warp yarns to the second warp yarns in the selvedge is (1.2-2):1.
[0036] In the present application, the first warp yarns and the second warp yarns are arranged alternately in a 1:1 ratio in the body of a four-way stretch fabric, which is conducive to obtaining a fabric with a more uniform and comfortable hand. Increasing the proportion of the first warp yarns, which have lower elasticity, in the selvedge of the four-way stretch fabric is conducive to improving the smoothness of the selvedge of the four-way stretch fabric. However, excessive use of the first warp yarns can also lead to a poor hand feel and a significant decrease in elasticity of the four-way stretch fabric. Controlling the ratio of the first warp yarns to the second warp yarns to (1.2-2):1 is conducive to obtaining a four-way stretch fabric with both good hand feel, high elasticity, and a relatively smooth surface.
[0037] In some embodiments, the second warp yarn is a chemical fiber stretch yarn, which is polyester or a blended yarn containing polyester.
[0038] In some embodiments, the size of the chemical fiber stretch yarn is 20D-110D. The size of the chemical fiber stretch yarn includes but is not limited to: 20D, 30D, 40D, 50D, 60D, 70D, 80D, 90D, 100D, 110D or other parameters.
[0039] In some embodiments, the yarn count of the first warp yarn is 8S to 32S. The yarn count of the warp yarn includes but is not limited to: 8S, 12S, 16S, 20S, 24S, 28S, 32S or other parameters.
[0040] In some embodiments, the core of the elastic core-spun yarn is elastic filament, the draft ratio is 2.5 to 4.5 times, and the covering layer of the elastic core-spun yarn is a blended yarn made of polyester fiber and viscose fiber.
[0041] In some embodiments, the yarn count of the elastic core-spun yarn is 8S to 32S. The yarn count of the elastic core-spun yarn includes but is not limited to: 8S, 12S, 16S, 20S, 24S, 28S, 32S or other parameters.
[0042] In some embodiments, the core yarn of the elastic core-spun yarn has a specification of 20D to 110D. The specifications of the core yarn of the elastic core-spun yarn include but are not limited to: 20D, 30D, 40D, 50D, 60D, 70D, 80D, 90D, 100D, 110D or other parameters.
[0043] In some embodiments, in the fabric body of the four-way stretch fabric, a first twill weave is formed between the weft yarns and the first warp yarns, and a second twill weave is formed between the weft yarns and the second warp yarns.
[0044] In some embodiments, the first twill weave and the second twill weave are selected from common twill weave structures, such as three-up, one-down, one-up, four-up, two-down, and other twill weaves. The first twill weave and the second twill weave can be the same twill weave. For example, the first twill weave and the second twill weave are both three-up, one-down. The first twill weave and the second twill weave can also be different twill weaves, for example, the first twill weave is a three-up, one-down twill weave, and the second twill weave is a one-up, one-down twill weave. By providing different combinations of the first and second twill weaves, a variety of twill textures can be obtained.
[0045] In some embodiments, the weave structure of the selvedge of a four-way stretch fabric includes one of a plain weave and a double warp weave. The selvedge weave employs a weave with the same number of warp and weft floats on both sides, which balances the relaxation stress on both sides of the selvedge, thereby alleviating the curling problem. Furthermore, due to the low number of warp and weft floats (1-2), the fabric structure is relatively compact, resulting in greater retraction resistance of the stretch yarn and less shrinkage, effectively alleviating the curling problem.
[0046] In some embodiments, the fabric edge includes a first buffer zone, a stabilizing zone, and a second buffer zone. The stabilizing zone is located between the first and second buffer zones, and the fabric edge is connected to the fabric body via the first buffer zone. The warp yarns of the stabilizing zone are the first warp yarns, and the warp yarns of both the first and second buffer zones are formed by alternating first and second warp yarns in a 1:1 ratio. The number of warp yarns in the first and second buffer zones is an even number.
[0047] By adjusting the structure of the fabric edge, the curling problem of the fabric can be alleviated to a certain extent. In order to further improve the curling problem of the fabric, the present application sets the fabric edge as a combination of a first buffer band, a stabilizing band and a second buffer band, which can reduce the number of first warp yarns used while reducing the curling degree of the fabric edge, so as to obtain a four-sided stretch fabric with both comfortable hand feel and smooth fabric edges.
[0048] In some embodiments, the number of first warp yarns in the stabilizing band is 3 to 15. The first warp yarns are non-elastic yarns, and by continuously arranging 4 to 12 first warp yarns to form a stabilizing band, curling of the selvedge caused by elastic retraction of the selvedge can be effectively reduced.
[0049] In some embodiments, in the first buffer zone, the number of combinations of the first warp yarns and the second warp yarns is 4 to 14 groups.
[0050] In some embodiments, in the second buffer zone, the number of combinations of the first warp yarns and the second warp yarns is 14 to 24.
[0051] The number of warp yarns in the first and second buffer zones should not be too high, otherwise the stabilizing band will not be able to effectively suppress the curling of the selvedge. If the number of first and second warp yarns in the first and second buffer zones is too small, the selvedge's performance will be more susceptible to the stabilizing band, resulting in reduced elasticity and a poorer feel. By controlling the number of first and second warp yarn repetitions between 5 and 17, a smooth, comfortable, and stretchy selvedge can be achieved.
[0052] In some embodiments, the number of warp yarns in the cloth body is 5000 to 9000, and the number of warp yarns in the selvedge is 100 to 200.
[0053] In some embodiments, the warp density is 70 to 130 yarns / inch. Warp density includes but is not limited to: 70 yarns / inch, 80 yarns / inch, 90 yarns / inch, 100 yarns / inch, 19 yarns / inch, 120 yarns / inch, 130 yarns / inch or other parameters.
[0054] In some embodiments, the weft density is 40 to 100 yarns / inch. The weft density includes but is not limited to 40 yarns / inch, 50 yarns / inch, 60 yarns / inch, 70 yarns / inch, 80 yarns / inch, 90 yarns / inch, 100 yarns / inch or other parameters.
[0055] In one embodiment of the present application, a method for preparing the above-mentioned four-way stretch fabric is also provided.
[0056] The method for preparing a four-way stretch fabric includes piece-dyeing a first warp yarn and sizing a second warp yarn. The fabric is then threaded through a reed according to a predetermined weave structure of the selvedge and body to produce a grey fabric. The grey fabric is then subjected to post-finishing, which may include one or more of singeing, desizing, fleecing, skewing, and shrink-proofing.
[0057] In some embodiments, air interlacing texturing technology is used to prepare chemical fiber stretch yarns. The covering filaments and spandex filaments are simultaneously drawn through a nozzle of a certain size, and the yarns are formed into a rhythmic interlaced yarn by regular spraying of highly compressed air.
[0058] In some embodiments, before the first warp yarn is piece-dyed and the second warp yarn is sizing, the first warp yarn and the second warp yarn are further wound and warped. The first warp yarn and the second warp yarn are respectively wound on two warp beams according to a set length and width by a warping machine.
[0059] In some embodiments, the first warp yarn is dyed with indigo dye or sulfur dye.
[0060] In some embodiments, the second warp yarn is sized by dipping it in a treatment solution, the sizing tank temperature is 85°C to 95°C, and the sizing machine speed is 5m / min to 8m / min. The sizing solution includes starch, PVA, and a cationic antistatic agent. The cationic antistatic agent includes amine salts and quaternary ammonium salts. The concentration of the cationic antistatic agent is 7g / L to 10g / L, and the starch is 60kg / m 3 ~70kg / m 3 , PVA 40kg / m 3 ~60kg / m 3 The addition of antistatic agent can make the yarn sheets evenly and clearly arranged after sizing, which is beneficial to improve the reeding efficiency and effectively prevent the second warp yarn from entanglement during the weaving process.
[0061] In some embodiments, the piece-dyed first warp yarns are sized in the same manner as the second warp yarns.
[0062] In some embodiments, the warp yarns of the cloth body are drawn in as follows: the first warp yarn is drawn in the 1st, 3rd, 5th and 7th heald frames, and the second warp yarn is drawn in the 2nd, 4th, 6th and 8th heald frames. The warp yarns of the selvedge are drawn in as follows: the first warp yarn is drawn in the 9th heald frame, and the second warp yarn is drawn in the 10th heald frame.
[0063] In some embodiments, a double-warp-beam rapier loom is used for weaving, with the lower warp carrying the first warp yarn and the upper warp carrying the second warp yarn. The fabric is threaded through the reed according to the designed selvedge and body combination. The threaded creel is then transferred to the loom for weaving into the greige fabric. The weaving speed is 300-400 r / min, the threading number of reeds is 4, the back beam height is 2-4 mm, and the shedding time is 305-315 degrees.
[0064] In some embodiments, the front side of the fabric is singed once, with a flame temperature of 1000°C to 1200°C and a machine speed of 70m / min to 100m / min. The second warp yarn is a synthetic stretch yarn that is not resistant to high temperatures, so a lower singeing temperature and a faster machine speed are required.
[0065] In some embodiments, enzymatic desizing is used for desizing, wherein the desizing temperature is 50° C. to 60° C., the treatment time is 2 min to 5 min, and the concentration of the desizing enzyme is 1 g / L to 5 g / L.
[0066] In some embodiments, the grey fabric is fleeced once, the drum speed is 6 rpm to 12 rpm, and the fleece needle gripping force is 0.5 N to 1 N. Fleecing the fabric can relax the fabric stress, reduce elastic retraction, and increase the softness of the fabric.
[0067] In some embodiments, the tentering temperature is 100° C. to 150° C., and the tentering speed is 30 m / min to 45 m / min. The tentering treatment is performed in a loose and low-tension state to ensure the appearance of the fabric.
[0068] In some embodiments: a pre-shrinking machine is used for shrinkage prevention, the moisture content of the fabric is 15% to 20%, the vehicle speed is 15 m / min to 30 m / min, the compression degree of the rubber blanket is 10% to 20%, and the temperature is 100° C. to 150° C.
[0069] In one embodiment of the present application, a denim garment is provided, at least a portion of which is made of the above-mentioned four-way stretch fabric.
[0070] Example 1
[0071] This embodiment provides a four-way stretch fabric.
[0072] The four-way stretch fabric in this embodiment is woven using a first warp, a second warp, and a weft. The first warp is 18S pure cotton yarn dyed with indigo, while the second warp is a chemical fiber stretch yarn produced using air-interlaced texturing technology. The covering layer is 75D polyester, and the core yarn is 20D Lycra stretch yarn. The weft yarn is a stretch core-spun yarn with a 20D Lycra stretch yarn core and a draft ratio of 3. The covering layer is a polyester-viscose blended yarn, and the weft yarn count is 32S.
[0073] The fabric pattern of the four-sided stretch fabric of this embodiment is as follows Figure 1 As shown. The warp yarn density is 100 yarns / inch, and the weft yarn density is 70 yarns / inch. In the body of the four-way stretch fabric, the first warp yarn and the second warp yarn are arranged alternately in a 1:1 ratio. The first warp yarn and the weft yarn form a three-up-one-down twill weave, and the second warp yarn and the weft yarn form a one-up-one-down twill weave. The total number of warp yarns in the body of the four-way stretch fabric is 8000. The weave structure of the selvedge adopts a two-up-two-down warp heavy plain weave. The number of warp yarns in the selvedge of the four-way stretch fabric is 64×2. Let A be the first warp yarn and B be the second warp yarn. The first buffer zone of the selvedge is ABAB ABAB ABAB AB, the stabilizing zone is AA AAAA, and the second buffer zone is ABAB ABAB ABAB ABAB ABAB ABAB ABAB ABAB ABAB ABAB, that is, (AB)×7+A×6+(AB)×22.
[0074] The weaving process of the four-way stretch fabric provided in this embodiment is: winding, warping, sizing, drawing-in, weaving, and finishing, wherein the finishing process includes single-side singeing, desizing, grabbing, skewing, and shrinkage prevention.
[0075] The first warp yarn and the second warp yarn are sized, the sizing tank temperature is 90℃, the sizing speed is 6m / min, and the sizing liquid is 70kg / m 3 Starch, 50kg / m 3 PVA and 8g / L dodecyltrimethylammonium chloride. It is woven on a double-warp rapier loom, with the lower warp being the first warp and the upper warp being the second warp. Figure 1 The fabric pattern shown is threaded through the reed, and the finished creel is then transferred to the loom for weaving into grey fabric. The weaving speed is 300-400 r / min, the number of threadings into the reed is 4, the backrest height is 3 mm, and the opening time is 310°. The grey fabric is then finished with single-sided singeing, desizing, plucking, skewing, and shrinkage control. The front of the fabric is singed once at a flame temperature of 1100°C and a loom speed of 90 m / min. Desizing is performed using 3 g / L of desizing enzyme at a temperature of 60°C for 3 minutes. The grey fabric is plucking once at a drum speed of 9 r / min and a plucking needle grip of 0.85 N. The stentering temperature is 130°C and the loom speed is 35 m / min. A shrinking machine is used for shrinkage prevention, the moisture content of the fabric is 18%, the speed of the shrinking machine is 22m / min, the compression degree of the rubber blanket is 15%, and the temperature is 120℃.
[0076] Example 2
[0077] This embodiment provides a four-way stretch fabric. The four-way stretch fabric and preparation method of this embodiment are substantially the same as those of Example 1, except that the number of warp yarns in the first, stabilizing, and second buffering bands of the selvedge is changed. The selvedge of the four-way stretch fabric of this embodiment has 80 warp yarns x 2. The first buffering band of the selvedge is ABAB ABAB ABABABAB ABAB AB, the stabilizing band is AA AAAA AAAA, and the second buffering band is ABAB ABAB ABAB ABAB ABAB ABAB ABAB ABAB ABAB ABAB, i.e., (AB) x 11 + A x 10 + (AB) x 24.
[0078] Comparative Example 1
[0079] This comparative example provides a four-way stretch fabric. The structure and preparation method of the four-way stretch fabric in this comparative example are basically the same as those in Example 1, except that the weave structure of the selvedge adopts a three-up, one-down twill weave.
[0080] Comparative Example 2
[0081] This comparative example provides a four-way stretch fabric. The structure and preparation method of the four-way stretch fabric in this comparative example are basically the same as those in Example 1, except that the selvedge is entirely composed of the first warp yarn.
[0082] Comparative Example 3
[0083] This comparative example provides a four-way stretch fabric. The structure and preparation method of the four-way stretch fabric in this comparative example are basically the same as those in Example 1, except that the first warp yarns and the second warp yarns in the selvedge are arranged alternately in a ratio of 1:1, and the selvedge does not contain a stabilizing band.
[0084] Comparative Example 4
[0085] This comparative example provides a conventional four-way stretch fabric. The conventional four-way stretch fabric in this comparative example consists of a fabric body without a separate selvedge design. The structure and preparation method of the fabric body of this comparative example are substantially the same as those in Example 1.
[0086] Test Case
[0087] The elastic extensibility, elastic growth rate and elastic rebound rate of the fabrics prepared in each embodiment and comparative example were tested according to the method specified in ASTM D3107. The test data are shown in Table 1.
[0088] The gram weight was tested according to ASTM D3776. The test data is shown in Table 1.
[0089] The smoothness of the fabric edges of the examples and comparative examples was tested. 10 meters of the fabrics of each example and comparative example were laid flat, and the flounces on the fabric edges of the samples were observed. The appearance of the fabric edges was evaluated based on the severity of the flounces. The evaluation of the fabric edge smoothness is shown in Table 2.
[0090] Table 1
[0091]
[0092] Table 2
[0093]
[0094] The data in Table 1 show that the four-way stretch fabrics of Examples 1-2 have a lightweight body and selvedges, and exhibit excellent elastic extensibility, elastic growth rate, and elastic rebound, meeting consumer demand for fabric comfort. The data in Table 2 show that the four-way stretch fabrics of Examples 1-2 exhibited no ruffles in the selvedge flatness test, while the fabrics of Comparative Examples 1-4 exhibited varying degrees of ruffle curling.
[0095] In the above embodiments, the description of each embodiment has its own focus. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0096] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0097] The above-described embodiments merely represent several implementation methods of the present application. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person of ordinary skill in the art may make various modifications and improvements without departing from the spirit of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.
Claims
1. A four-way stretch fabric, characterized in that: The yarn is woven with a first warp yarn, a second warp yarn and a weft yarn; wherein the first warp yarn is a non-elastic yarn, the second warp yarn is an elastic yarn, the elasticity of the second warp yarn is greater than that of the first warp yarn, and the weft yarn is an elastic core-spun yarn; The four-way stretch fabric includes a fabric body and a fabric edge arranged at the weft edge of the fabric body. The first warp yarns and the second warp yarns in the fabric body are alternately arranged in a 1:1 ratio, and the number ratio of the first warp yarns to the second warp yarns in the fabric edge is (1.2~2):
1.
2. The four-way stretch fabric according to claim 1, characterized in that: The second warp yarn is a chemical fiber stretch yarn, the yarn core of the chemical fiber stretch yarn is elastic filament, and the covering layer of the chemical fiber stretch yarn includes a blended yarn composed of one or more of polyester fiber, nylon fiber, polypropylene fiber, and acrylic fiber.
3. The four-way stretch fabric according to claim 1, characterized in that: The yarn core of the elastic core-spun yarn is elastic filament, the drafting multiple is 2.5 times to 4.5 times, and the covering layer of the elastic core-spun yarn is cotton fiber or cotton-containing blended yarn.
4. The four-way stretch fabric according to any one of claims 1 to 3, characterized in that: In the cloth, the weft yarn and the first warp yarn form a first twill weave, and the weft yarn and the second warp yarn form a second twill weave; and / or The weave structure of the cloth edge includes one of a plain weave and a warp double weave.
5. The four-way stretch fabric according to claim 1, characterized in that: The cloth edge includes a first buffer zone, a stabilizing zone and a second buffer zone, the stabilizing zone is located between the first buffer zone and the second buffer zone, and the cloth edge is connected to the cloth body through the first buffer zone; wherein, the warp yarn of the stabilizing zone is the first warp yarn, and the warp yarns of the first buffer zone and the second buffer zone are composed of the first warp yarn and the second warp yarn arranged alternately in a 1:1 ratio, and the number of warp yarns of the first buffer zone and the second buffer zone is an even number.
6. The four-way stretch fabric according to claim 5, characterized in that: The number of the first warp yarns of the stabilizing belt is 4 to 12.
7. The four-way stretch fabric according to claim 5, characterized in that: In the first buffer zone, the number of combinations of the first warp yarns and the second warp yarns is 4 to 14.
8. The four-way stretch fabric according to claim 5, characterized in that: In the second buffer zone, the number of combinations of the first warp yarns and the second warp yarns is 14 to 24.
9. The four-way stretch fabric according to any one of claims 1 to 8, characterized in that: Warp density of 70 to 130 ends per inch; and / or The weft yarn density is 40 to 100 yarns per inch.
10. A denim garment, characterized in that: At least a portion of the denim garment is made of the four-way stretch fabric according to any one of claims 1 to 9.
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Four-way stretch fabric, preparation method thereof and jeans wear
CN119824603A