Non-woven fabric carding device with roller type double-sided spunlace structure

Through the roller double-sided hydrospuncture structure and the non-woven fabric carding device with impurity removal structure, the problem of uneven reinforcement of non-woven fabric is solved, and uniform reinforcement and efficient production of non-woven fabric fibers are achieved.

CN223240308UActive Publication Date: 2025-08-19HANGZHOU SHUNLONG TEXTILE COATING
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Patent Information

Application Number
CN202422452647.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-08-19
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

During the hydrotubing reinforcement process, the double-side reinforcement of existing non-woven fabrics is uneven, which affects the appearance and performance of the product and has low production efficiency.

Method used

The non-woven fabric carding device adopts a roller double-sided hydrospuncture structure. The spindle on the rotating rod performs synchronous jet-coding on the upper and lower sides of the non-woven fabric, and is equipped with a decomposition structure. The push plate and cylinder system are used to clean the miscellaneous velvet to avoid the miscellaneous velvet wrapping. The miscellaneous velvet is sucked into the waste box through the communication pipe and centralized treatment.

Benefits of technology

The uniform reinforcement of non-woven fibers is achieved, production efficiency is improved, and miscellaneous velvets are avoided affecting the normal operation of the puncture needle, ensuring product quality and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a non-woven fabric carding device with a roller type double-sided spunlace structure, which comprises a shell, openings are correspondingly arranged on two side surfaces of the shell, the non-woven fabric carding device further comprises a motor I, the motor I is fixedly arranged on the front surface of the shell, a double-sided carding structure is arranged in the shell, and the double-sided spunlace structure is arranged in the shell. And the double-face carding structure can conduct double-face carding on the non-woven fabric through a spunlace needle installed on the outer surface of a rotating rod, the double-face carding structure comprises the rotating rod, the rotating rod is rotationally installed on the inner surface of the shell, and the front end of the rotating rod is fixedly connected with a rotating shaft of a first motor. According to the non-woven fabric carding device with the roller type double-faced spunlace structure, the double-faced carding structure is arranged, so that the two faces of a non-woven fabric are carded by spunlace needles at the same time, the spunlace needles can be replaced through a rotating rod, and the processing efficiency is improved; and flock wound on the outer surface of the water pricking needle can be pushed up and cleaned through the push plate.
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Description

Technical Field

[0001] The utility model relates to the technical field of non-woven fabric combing, in particular to a non-woven fabric combing device provided with a roller-type double-sided spunlace structure. Background Art

[0002] The fiber raw materials of nonwoven fabrics are combed by a carding mechanism to form a uniform fiber web. Then, high-pressure water jets are sprayed onto the fiber web with extremely fine water needles, entangling and reinforcing the fibers, thus forming a spunlace nonwoven fabric with certain strength and performance.

[0003] When non-woven fabrics are combed by water jets, it is difficult to achieve uniform hydroentanglement reinforcement on both sides, which may cause uneven thickness, density, etc. of the non-woven fabrics, affecting the appearance and performance of the product. It may take more time to achieve the same reinforcement effect during the production process, thereby reducing production efficiency. Utility Model Content

[0004] The purpose of the present invention is to provide a non-woven fabric combing device with a roller-type double-sided hydroentanglement structure to solve the problem in the above background technology that the uneven hydroentanglement reinforcement on both sides affects the appearance and performance of the product.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a non-woven fabric combing device provided with a roller-type double-sided water-entangled structure, comprising a shell, with openings correspondingly provided on both side surfaces of the shell, and also comprising a motor 1, which is fixedly installed on the front surface of the shell, and a double-sided combing structure is provided inside the shell, and the double-sided combing structure can rotate the water-entangled needle installed on the outer surface of the rod to perform double-sided combing on the non-woven fabric.

[0006] Preferably, the double-sided combing structure includes a rotating rod, which is rotatably installed on the inner surface of the shell, and the front end of the rotating rod is fixedly connected to the rotating shaft of motor 1, and the other end of the rotating rod is penetrated by a water pipe, and the front end of the water pipe is set as a C-shaped structure, and the outer surface of the water pipe is fixedly installed with water puncture needles, and the water puncture needles are stacked and installed in 2 groups, and the front end and rear end of the C-shaped structure of the water pipe are rotatably connected, and a pressure roller is rotatably installed on the inner wall surface of the shell, and the front end of the pressure roller is fixedly installed with the rotating shaft of motor 2, and motor 2 is fixedly installed on the front surface of the shell.

[0007] By adopting the above technical solution, the mercerized cotton of the non-woven fabric is simultaneously reinforced by hydroentanglement, so that the limited winding is uniform.

[0008] Preferably, two pressing rollers are symmetrically arranged.

[0009] The adoption of the technical solution facilitates the rolling of the non-woven fabric.

[0010] Preferably, the housing is further connected to a debris removal structure, which can push out the debris from the spunlace needles through a push plate.

[0011] The above technical solution is adopted to avoid the adhesion and accumulation of miscellaneous lint.

[0012] Preferably, the impurity removal structure includes a push plate, the water puncture needle penetrates the inner wall surface of the push plate, the interior of the rotating rod is provided with a slot, a partition is fixedly installed between the slots, and a cylinder is fixedly installed on the upper and lower surfaces of the partition, the push rod of the cylinder slides through the outer surface of the rotating rod, and the push rod of the cylinder is fixedly installed on the outer surface of the push plate.

[0013] By adopting the above technical solution, the movement of the push plate will push the mixed fleece quilt upwards.

[0014] Preferably, the impurity removal structure also includes a waste box, which is fixedly mounted on the upper surface of the shell, an air pump is fixedly mounted on the upper surface of the waste box, a connecting pipe is fixedly mounted on the side surface of the waste box, the front end of the connecting pipe is fixedly connected to connecting pipe 1, the rear end of the connecting pipe is fixedly mounted with connecting pipe 2, the pipe mouth of connecting pipe 2 passes through the rear surface of the shell, and the pipe mouth of connecting pipe 1 passes through the front surface of the shell.

[0015] By adopting the above technical solution, the miscellaneous lint is sucked into the waste box through the connecting pipe 1 and the connecting pipe 2.

[0016] Preferably, the through-opening positions of the connecting pipe 1 and the connecting pipe 2 correspond to the upper surface of the push plate.

[0017] The above technical solution is adopted to facilitate cleaning of the lint on the upper surface of the push plate.

[0018] Compared with the prior art, the beneficial effects of the present invention are as follows: the non-woven fabric combing device with a roller-type double-sided spunlace structure:

[0019] 1. This non-woven fabric combing device with a roller-type double-sided spunlace structure places the non-woven fabric between two rotating rods, allowing the spunlace needles connected to the rotating rods to spray and finish the upper and lower surfaces of the non-woven fabric at the same time, making the fiber arrangement of the non-woven fabric more uniform and improving production efficiency;

[0020] 2. Furthermore, the outer surface of the spunlace needles will be attached to the lint, which will cause the push plate to move upwards and push the lint upwards, thus preventing the lint from being entangled on the outer surface of the spunlace needles and affecting the finishing and reinforcement of the non-woven fabric fibers by the spunlace needles, thereby achieving a better combing effect on the non-woven fibers;

[0021] 3. Furthermore, the lint pushed up by the push plate can be absorbed into the waste box through the connecting pipe 1 and the connecting pipe 2, thereby preventing the lint from accumulating in large quantities inside the shell. The lint can also be processed centrally through the waste box. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the front surface of the structure of the utility model;

[0023] Figure 2 This is a schematic diagram of the side sectional structure of the utility model;

[0024] Figure 3 This is a schematic diagram of the front cross-sectional structure of the utility model;

[0025] Figure 4 This is a schematic diagram of the cross-sectional structure of the utility model from above;

[0026] Figure 5 This is a schematic diagram of the surface structure of the connecting pipe on the one side of the axis of the utility model;

[0027] Figure 6 This is a schematic diagram of the front cross-section structure of the rotating rod of the utility model.

[0028] In the figure: 1. Housing; 2. Motor 1; 3. Rotating rod; 4. Water spunlace needle; 5. Pressing roller; 6. Push plate; 7. Partition; 8. Motor 2; 9. Connecting pipe 1; 10. Connecting pipe 2; 11. Connecting pipe; 12. Waste box; 13. Sealing door; 14. Air pump; 15. Air cylinder; 16. Water pipe. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] See also Figure 1-6 The utility model provides a technical solution: a non-woven fabric combing device with a roller-type double-sided spunlace structure, including a shell 1, a motor 2, a rotating rod 3, a spunlace needle 4, a pressure roller 5, a push plate 6, a partition 7, a motor 2 8, a connecting pipe 1 9, a connecting pipe 2 10, a connecting pipe 11, a waste box 12, a sealing door 13, an air pump 14, a cylinder 15, and a water pipe 16.

[0031] Example 1: The non-woven fabric combing device is provided with a double-sided combing structure, so that both sides of the non-woven fabric are combed by the spunlace needles 4 at the same time, thereby improving the processing efficiency. Specifically:

[0032] The outer surface of the shell 1 is provided with openings correspondingly, and also includes a motor 2, which is fixedly mounted on the front surface of the shell 1. A double-sided combing structure is provided inside the shell 1, and the double-sided combing structure can rotate the spunlace needles 4 installed on the outer surface of the rod 3 to perform double-sided combing on the non-woven fabric. The double-sided combing structure includes a rotating rod 3, which is rotatably mounted on the inner surface of the shell 1, and the front end of the rotating rod 3 is fixedly connected to the rotating shaft of the motor 2, and the other end of the rotating rod 3 is penetrated by a water pipe 16. The front end of the water pipe 16 is set as a C-shaped structure, and the outer surface of the water pipe 16 is fixedly mounted with spunlace needles 4. The spunlace needles 4 are stacked and installed in two groups. The front end and rear end of the C-shaped structure of the water pipe 16 are rotatably connected. A pressing roller 5 is rotatably mounted on the inner wall surface of the shell 1, and the front end of the pressing roller 5 is fixedly mounted with the rotating shaft of the motor 2 8. The motor 2 8 is fixedly mounted on the front surface of the shell 1, and two pressing rollers 5 are symmetrically arranged.

[0033] When the nonwoven fabric combing device is in use, Figure 3 As shown, the non-woven fabric passes through the opening on the right side of the shell 1, then passes between the two rotating rods 3, then passes between the two pressing rollers 5, and then passes through the opening on the left side of the shell 1 and is connected to the traction mechanism. When the non-woven fabric passes between the two rotating rods 3, first, as shown in FIG. Figure 6 As shown, the water pipe 16 is connected to the water source, and the upper and lower surfaces of one end of the C-shaped water pipe 16 are connected to the spunlace needles 4. The valve can control the water flow to the upper or lower spunlace needles 4, and then the water in the water pipe 16 connected to the lower spunlace needles 4 connected to the upper rotating rod 3 flows downward, and then the water pipe 16 connected to the upper spunlace needles 4 connected to the lower rotating rod 3 will flow upward, so that the upper spunlace needles 4 spray water. At this time, the spunlace needles 4 on the upper and lower sides of the non-woven fabric spray water at the same time, so that the fibers on the outer surface of the non-woven fabric are combed at the same time, and the combing can be more uniform. Then the non-woven fabric passes through two pressing rollers. 5, the pressing roller 5 is driven to rotate by the motor 2 8 installed on the front surface of the shell 1 to roll the non-woven fabric, making the fibers of the non-woven fabric more compact. After combing for a period of time, there will be accumulated lint on the outer surface of the spunlace needle 4. At this time, the motor 12 installed on the front surface of the shell 1 is turned on, so that the motor 12 drives the rotating rod 3 to rotate, so that the spunlace needle 4 on the other side of the rotating rod 3 corresponds to the non-woven fabric. At the same time, since the front and rear ends of the water pipe 16 are rotatably connected, the water source will not be affected. The water on the bottom surface of the inner shell 1 will be discharged through the water outlet on the bottom surface of the shell 1, so that the water flow will not accumulate on the bottom surface of the shell 1.

[0034] Example 2: The non-woven fabric combing device is provided with a debris removal structure to prevent the debris from being entangled on the outer surface of the spunlace needle 4, specifically:

[0035] The housing 1 is also connected to a debris removal structure, which can push out the impurities of the spunlace needles 4 through the push plate 6. The debris removal structure includes a push plate 6, and the spunlace needles 4 pass through the inner wall surface of the push plate 6. The interior of the rotating rod 3 is provided with a slot, and a partition 7 is fixedly installed between the slots. The upper and lower surfaces of the partition 7 are fixedly installed with a cylinder 15. The push rod of the cylinder 15 slides through the outer surface of the rotating rod 3, and the push rod of the cylinder 15 is fixedly installed on the outer surface of the push plate 6. The debris removal structure also includes a waste box 12, and the waste box 12 is fixedly mounted on the upper surface of the housing 1, an air pump 14 is fixedly mounted on the upper surface of the waste box 12, a connecting pipe 11 is fixedly mounted on the side surface of the waste box 12, a front end of the connecting pipe 11 is fixedly connected to a connecting pipe 1 9, a rear end of the connecting pipe 11 is fixedly mounted to a connecting pipe 2 10, a pipe opening of the connecting pipe 2 10 passes through the rear surface of the housing 1, a pipe opening of the connecting pipe 1 9 passes through the front surface of the housing 1, and the pipe openings of the connecting pipe 1 9 and the connecting pipe 2 10 pass through the upper surface of the push plate 6;

[0036] Furthermore, when the spunlace needles 4 with lint attached rotate to the other side, the cylinder 15 connected to the push plate 6 on this side is turned on. The cylinder 15 is fixedly mounted on the outer surface of the slotted partition 7 provided inside the rotating rod 3. The push plate 6 is pushed to move by the cylinder 15, so that the push plate 6 pushes up the lint on the outer surface of the spunlace needles 4, and the lint will adhere to the outer surface of the push plate 6. At this time, a waste box 12 is fixedly mounted on the upper surface of the shell 1. When the air pump 14 fixedly mounted on the upper surface of the waste box 12 is turned on, the air pump 14 will suck the airflow. Since the pipe openings of the connecting pipe 1 9 and the connecting pipe 2 10 pass through the front and rear surfaces of the shell 1 respectively, as shown in FIG. Figure 2 As shown, the pipe openings of the connecting pipe 1 9 and the connecting pipe 2 10 are opposite to the position where the push plate 6 pushes up the miscellaneous fluff, so the connecting pipe 1 9 and the connecting pipe 2 10 will absorb the miscellaneous fluff, and then enter the waste box 12 through the connecting pipe 11, and the miscellaneous fluff can be centrally processed through the sealing door 13 on the front surface of the waste box 12.

[0037] Working principle: When using the non-woven fabric combing device with a roller-type double-sided spunlace structure, a double-sided combing structure is provided, so that both sides of the non-woven fabric are combed by the spunlace needles 4 at the same time, thereby improving processing efficiency. A debris removal structure is provided to prevent the lint from being entangled on the outer surface of the spunlace needles 4, thereby increasing overall practicality.

[0038] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A non-woven fabric combing device with a roller-type double-sided spunlace structure, comprising a housing (1), wherein openings are correspondingly provided on both sides of the housing (1), and characterized in that: The invention also includes a motor (2), which is fixedly mounted on the front surface of the housing (1). A double-sided combing structure is provided inside the housing (1). The double-sided combing structure can rotate the water spunlace needles (4) mounted on the outer surface of the rod (3) to perform double-sided combing on the non-woven fabric.

2. The nonwoven fabric combing device with a roller-type double-sided spunlace structure according to claim 1, characterized in that: The double-sided combing structure comprises a rotating rod (3), which is rotatably mounted on the inner surface of the outer shell (1), and the front end of the rotating rod (3) is fixedly connected to the rotating shaft of the motor 1 (2), and the other end of the rotating rod (3) is penetrated and installed with a water pipe (16), and the front end of the water pipe (16) is set as a C-shaped structure, and the outer surface of the water pipe (16) is fixedly mounted with water puncture needles (4), and the water puncture needles (4) are stacked and installed in two groups, and the front end and rear end of the C-shaped structure of the water pipe (16) are rotatably connected, and a pressure roller (5) is rotatably mounted on the inner wall surface of the outer shell (1), and the front end of the pressure roller (5) is fixedly mounted with the rotating shaft of the motor 2 (8), and the motor 2 (8) is fixedly mounted on the front surface of the outer shell (1).

3. The nonwoven fabric combing device with a roller-type double-sided spunlace structure according to claim 2, characterized in that: Two pressing rollers (5) are symmetrically arranged.

4. The nonwoven fabric combing device with a roller-type double-sided spunlace structure according to claim 2, characterized in that: The housing (1) is also connected to a debris removal structure, which can push out the debris from the water puncture needles (4) through a push plate (6).

5. The nonwoven fabric combing device with a roller-type double-sided spunlace structure according to claim 4, characterized in that: The impurity removal structure includes a push plate (6), the water puncture needle (4) penetrates the inner wall surface of the push plate (6), the interior of the rotating rod (3) is provided with a slot, a partition (7) is fixedly installed between the slots, and a cylinder (15) is fixedly installed on the upper and lower surfaces of the partition (7), the push rod of the cylinder (15) slides through the outer surface of the rotating rod (3), and the push rod of the cylinder (15) is fixedly installed on the outer surface of the push plate (6).

6. The nonwoven fabric combing device with a roller-type double-sided spunlace structure according to claim 5, characterized in that: The impurity removal structure further comprises a waste box (12), the waste box (12) being fixedly mounted on the upper surface of the housing (1), an air pump (14) being fixedly mounted on the upper surface of the waste box (12), a connecting pipe (11) being fixedly mounted on the side surface of the waste box (12), a connecting pipe 1 (9) being fixedly connected to the front end of the connecting pipe (11), a connecting pipe 2 (10) being fixedly mounted to the rear end of the connecting pipe (11), a pipe opening of the connecting pipe 2 (10) passing through the rear surface of the housing (1), and a pipe opening of the connecting pipe 1 (9) passing through the front surface of the housing (1).

7. The nonwoven fabric combing device with a roller-type double-sided spunlace structure according to claim 6, characterized in that: The through-opening positions of the connecting pipe 1 (9) and the connecting pipe 2 (10) correspond to the upper surface of the push plate (6).