Overflow dyeing machine with telescopic function

By introducing lifting platform and telescopic components into the overflow dyeing machine, the problem of unadjustable height of the fabric output device is solved, convenient maintenance and efficient dyeing are achieved, and dyeing quality and working efficiency are improved.

CN223240368UActive Publication Date: 2025-08-19ZHEJIANG TIANHENG PRINTING & DYEING CO LTD
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Patent Information

Application Number
CN202422117450.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-08-19
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

The height of the existing overflow dyeing machine's cloth output device cannot be adjusted, resulting in inconvenience in user maintenance and cleaning, and there is room for improvement in the dyeing effect.

Method used

The body of the dyeing machine is equipped with a lifting platform and a telescopic assembly. The height adjustment of the fabric output device is achieved through the sliding connection of the telescopic assembly, and a high-pressure air pump and baffle diversion groove are equipped to improve dyeing quality and working efficiency.

Benefits of technology

It realizes convenient maintenance and cleaning of the cloth discharge device, improves dyeing quality and processing efficiency, reduces the impact of dyeing liquid on the environment, and improves automation performance.

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Abstract

The utility model discloses an overflow dyeing machine with a telescopic function, and belongs to the technical field of overflow dyeing machines, the main points of the technical scheme are that the overflow dyeing machine comprises a dyeing machine body, the dyeing machine body comprises: a cloth discharge device comprising a lifting platform, a cloth discharge roller and a telescopic assembly; the color fixing device comprises a processing box and a high-pressure air pump; the material receiving box is arranged below the lifting platform; a bracket; wherein the lifting platform and the support are in sliding connection through a telescopic assembly, and an air outlet of the high-pressure air pump is formed in the top of the processing box. According to the overflow dyeing machine with the telescopic function, a worker can adjust the height of the cloth discharging device, and therefore a user can conveniently maintain and clean the cloth discharging device.
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Description

Technical Field

[0001] The present application belongs to the technical field of overflow dyeing machines, and in particular relates to an overflow dyeing machine with a telescopic function. Background Art

[0002] Overflow dyeing machine is a kind of dyeing equipment which is widely used in intermittent dyeing and finishing of fabrics, especially in the dyeing and finishing of polyester and its blended fabrics.

[0003] The existing Chinese patent publication number CN117306149A discloses an overflow dyeing machine with uniform dyeing temperature, including an overflow dyeing machine body and a heat exchanger arranged on the body. The dye liquid is heated by the heat exchanger and enters the body. The body is provided with an overflow pipe. The high-temperature dye liquid heated by the heat exchanger repeatedly overflows in the overflow pipe. A cloth lifting wheel is rotated in the body. The cloth bypasses the cloth lifting wheel and passes through the overflow pipe under the action of the cloth lifting wheel to be dyed. The body is provided with a color fixing device for fixing the dyed cloth. The color fixing device includes a color fixing pipe and a high-pressure air pipe.

[0004] The aforementioned invention activates a high-pressure air pipe to spray high-pressure gas onto the fabric in the dye-fixing tube, allowing the dye on the fabric to penetrate further into the fabric, improving the dyeing effect. However, the height of the fabric discharge device in this invention cannot be adjusted, and the fabric discharge device is generally located at a high position, making it inconvenient for users to maintain and clean. Utility Model Content

[0005] The purpose of this application is to address the above-mentioned technical problems and provide an overflow dyeing machine with a telescopic function, so that the staff can adjust the height of the cloth discharging device, thereby facilitating the user to maintain and clean the cloth discharging device.

[0006] The present application provides an overflow dyeing machine with a telescopic function, comprising a dyeing machine body, the dyeing machine body comprising:

[0007] The cloth discharging device includes a lifting platform, a cloth discharging roller and a telescopic component;

[0008] Color fixing device, including processing box and high-pressure air pump;

[0009] A material receiving box is placed under the lifting platform;

[0010] Bracket;

[0011] The lifting platform and the bracket are slidably connected via a telescopic assembly, and the air outlet of the high-pressure air pump is placed on the top of the processing box.

[0012] In this technical solution, a cloth discharging device and a color fixing device are arranged on the dyeing machine body, a lifting platform, a cloth discharging roller and a telescopic component are arranged in the cloth discharging device, and the lifting platform and the bracket are slidably connected by the telescopic component. The cloth discharging device completes the cloth discharging work through the cloth discharging roller. When the staff needs to clean and maintain the cloth discharging device, the telescopic component is controlled to retract, and the telescopic component drives the lifting platform to slide downward, so that the lifting platform is close to the ground for the convenience of maintenance and cleaning by the user. When the cloth discharging device needs to perform cloth discharging work, the telescopic component is controlled to extend, and the telescopic component drives the lifting platform upward Slide to make the lifting platform away from the ground, so that the dyeing machine body can discharge the cloth. The color fixing device is provided with a processing box and a high-pressure air pump, and the air outlet of the high-pressure air pump is placed on the top of the processing box. After the cloth is dyed, it is transported to the processing box. At the same time, the high-pressure air pump is controlled to work. The high-pressure air pump sprays high-pressure gas on the cloth in the processing box, so that the dye on the cloth can further penetrate into the inside of the cloth, thereby improving the dyeing quality. A material receiving box is provided under the lifting platform. The material receiving box is convenient for the staff to collect the processed cloth, thereby improving the processing efficiency of the dyeing machine body.

[0013] Furthermore, the cloth discharging device is provided with a baffle;

[0014] Wherein, the baffle is provided with a guide groove.

[0015] In this technical solution, a baffle is provided in the cloth discharging device, and a guide groove is provided on the baffle. When the dyeing machine body is discharging cloth, the baffle can assist the cloth to fall into the material receiving box, so that the cloth discharging device can stably transport the cloth and avoid the dye liquid brought out by the cloth from splashing around the working environment. The guide groove can further guide the dye liquid to reduce the impact of the waste dye liquid on the working environment.

[0016] Furthermore, the telescopic assembly includes:

[0017] a first motor including a sprocket;

[0018] The chain cooperates with the sprocket;

[0019] a storage wheel, which is placed at the upper end of the bracket;

[0020] One end of the chain is connected to the lifting platform, and the other end is connected to the storage wheel.

[0021] In the present technical solution, a first motor with a sprocket is provided in the telescopic assembly, the chain and the sprocket cooperate with each other, and a receiving wheel is provided at the upper end of the bracket, one end of the chain is connected to the lifting platform, and the other end is connected to the receiving wheel. When the staff needs to clean and maintain the cloth discharging device, the first motor is controlled to rotate forward, the first motor drives the sprocket to rotate, the sprocket drives the chain transmission, so that the chain in the receiving wheel is continuously extended, and the lifting platform is continuously close to the ground. After the lifting platform is placed at a low place, it is convenient for the staff to clean and maintain the cloth discharging device. When the dyeing machine body needs to discharge cloth, the first motor is controlled to reverse, the first motor drives the sprocket to rotate, the sprocket drives the chain to transmit in the opposite direction, so that the receiving wheel continuously stores the chain, and the lifting platform is continuously away from the ground. After the lifting platform is placed at a high place, it is convenient for the dyeing machine body to discharge cloth.

[0022] Furthermore, the color fixing device includes:

[0023] a second motor including a rocker;

[0024] Feed roller;

[0025] The swing rod is rotationally connected to the rocker.

[0026] In this technical solution, a second motor with a rocker, a cloth feed roller and a rocker arm are arranged in the color fixing device, and the rocker arm and the rocker arm are rotatably connected. After the fabric is dyed, it is sent into the processing box. At this time, the second motor is controlled to work, and the second motor drives the rocker arm to rotate, and the rocker arm drives the rocker arm to move, so that the rocker arm can straighten the fabric, so that the high-pressure air pump can fully spray high-pressure gas to the fabric, so that the dye on the fabric can fully penetrate into the interior of the fabric, and the cloth feed roller facilitates the transportation of the processed fabric to the fabric discharging device, which facilitates the fabric discharging work of the dyeing machine body.

[0027] Furthermore, the processing box is provided with an air pump and a filter;

[0028] Wherein, the vacuum pump is placed on the side of the processing box, and the filter is placed at the air outlet of the vacuum pump.

[0029] In this technical solution, by arranging an air pump and a filter in the processing box, when the air pressure in the processing box is high due to the influence of high-pressure gas, the air pump is automatically controlled to work. The air pump is placed on the side of the processing box and can effectively extract the gas in the processing box. The filter is placed at the air outlet of the air pump. When the air pump delivers gas with impurities, the filter can effectively filter the impurities in the gas, so as to reduce the impact of the polluting gas inside the processing box on the working environment and ensure the health of the staff.

[0030] Furthermore, the material receiving box is provided with a partition;

[0031] Wherein, the lifting platform is provided with a water filter hole, and the partition is placed in the middle of the material receiving box.

[0032] In this technical solution, a partition is set in the material receiving box and a water filter hole is set on the lifting platform. The partition is placed in the middle of the material receiving box. When the cloth with dye is sent out by the cloth discharge roller, the cloth can fall into one side of the partition, and the dye falls into the other side of the partition along the guide groove on the baffle and the water filter hole on the lifting platform, thereby making it convenient for the staff to collect the cloth and the waste dye can be treated separately.

[0033] The beneficial effects of this application are:

[0034] 1. When the staff needs to clean and maintain the cloth discharging device, the telescopic component is controlled to retract, and the telescopic component drives the lifting platform to slide downward, so that the lifting platform is close to the ground, so that the user can perform maintenance and cleaning. When the cloth discharging device needs to discharge cloth, the telescopic component is controlled to extend, and the telescopic component drives the lifting platform to slide upward, so that the lifting platform is away from the ground, so that the dyeing machine body can discharge cloth.

[0035] 2. After the fabric is dyed, it is transported to the processing box. At the same time, the high-pressure air pump is controlled to work. The high-pressure air pump sprays high-pressure gas to the fabric in the processing box, so that the dye on the fabric can further penetrate into the interior of the fabric, thereby improving the dyeing quality.

[0036] 3. Control the first motor to rotate forward, the first motor drives the sprocket to rotate, the sprocket drives the chain transmission, so that the chain in the storage wheel is continuously extended, and the lifting platform is continuously close to the ground, so that the lifting platform is placed at a low place. Control the first motor to rotate reversely, the first motor drives the sprocket to rotate, and the sprocket drives the chain reverse transmission, so that the storage wheel continuously stores the chain, and the lifting platform is continuously away from the ground, so that the lifting platform is placed at a high place, thereby improving the automation performance of the dyeing machine body. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 This is a structural schematic diagram of an overflow dyeing machine with a telescopic function according to the present application;

[0038] Figure 2 It is a structural diagram of the color fixing device;

[0039] The reference numerals in the figure are: 100, dyeing machine body; 110, material receiving box; 111, partition; 120, bracket; 200, cloth discharging device; 210, lifting platform; 211, water filter hole; 220, cloth discharging roller; 230, telescopic component; 231, first motor; 232, chain; 233, storage wheel; 234, sprocket; 240, baffle; 241, guide groove; 300, color fixing device; 310, processing box; 311, vacuum pump; 312, filter screen; 320, high-pressure air pump; 330, second motor; 331, rocker; 340, cloth feeding roller; 350, cloth swing rod. DETAILED DESCRIPTION

[0040] The following will be combined with the accompanying drawings in the embodiments of this application to clearly describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field are within the scope of protection of this application.

[0041] The terms "first," "second," and the like in the specification and claims of this application are used to distinguish similar objects, and are not used to describe a specific order or precedence. It should be understood that the terms used in this manner are interchangeable where appropriate, so that the embodiments of this application can be implemented in an order other than that illustrated or described herein, and that the objects distinguished by "first," "second," and the like are generally of the same type, and do not limit the number of objects; for example, the first object can be one or more. In addition, the term "and / or" in the specification and claims refers to at least one of the connected objects, and the character " / " generally indicates that the objects connected are in an "or" relationship.

[0042] The following provides a detailed description of the embodiments of the present application through specific embodiments and their application scenarios in conjunction with the accompanying drawings.

[0043] Example 1:

[0044] like Figure 1 and Figure 2 As shown, the embodiment of the present application provides an overflow dyeing machine with a telescopic function, including a dyeing machine body 100, wherein the dyeing machine body 100 includes:

[0045] The cloth discharging device 200 includes a lifting platform 210, a cloth discharging roller 220 and a telescopic assembly 230;

[0046] The color fixing device 300 includes a processing box 310 and a high-pressure air pump 320;

[0047] The material receiving box 110 is placed below the lifting platform 210;

[0048] Bracket 120;

[0049] The lifting platform 210 and the bracket 120 are slidably connected via a telescopic assembly 230 , and the air outlet of the high-pressure air pump 320 is placed on the top of the processing box 310 .

[0050] By arranging the cloth discharging device 200 and the color fixing device 300 on the dyeing machine body 100, the cloth discharging device 200 is provided with a lifting platform 210, a cloth discharging roller 220 and a telescopic component 230, and the lifting platform 210 and the bracket 120 are slidably connected by the telescopic component 230. The cloth discharging device 200 completes the cloth discharging work through the cloth discharging roller 220. When the staff needs to clean and maintain the cloth discharging device 200, the telescopic component 230 is controlled to retract, and the telescopic component 230 drives the lifting platform 210 to slide downward, so that the lifting platform 210 is close to the ground for the user to perform maintenance and cleaning. When the cloth discharging device 200 needs to perform the cloth discharging work, the telescopic component 230 is controlled to extend, and the telescopic component 230 drives the lifting platform 210 slides upward, so that the lifting platform 210 is away from the ground, so that the dyeing machine body 100 can discharge the cloth. The color fixing device 300 is provided with a processing box 310 and a high-pressure air pump 320, and the air outlet of the high-pressure air pump 320 is placed on the top of the processing box 310. After the cloth is dyed, it is transported to the processing box 310. At the same time, the high-pressure air pump 320 is controlled to work. The high-pressure air pump 320 sprays high-pressure gas on the cloth in the processing box 310, so that the dye on the cloth can further penetrate into the inside of the cloth, thereby improving the dyeing quality. A material receiving box 110 is provided below the lifting platform 210. The material receiving box 110 is convenient for the staff to store the processed cloth, thereby improving the processing efficiency of the dyeing machine body 100.

[0051] Furthermore, the cloth discharging device 200 is provided with a baffle 240;

[0052] The baffle 240 is provided with a guide groove 241 .

[0053] By arranging a baffle 240 in the cloth discharging device 200 and providing a guide groove 241 on the baffle 240, when the dyeing machine body 100 is performing cloth discharging operation, the baffle 240 can assist the cloth to fall into the receiving box 110, so that the cloth discharging device 200 can stably transport the cloth and avoid the dye liquid brought out by the cloth from splashing around the working environment. The guide groove 241 can further guide the dye liquid to reduce the impact of the waste dye liquid on the working environment.

[0054] Furthermore, the telescopic assembly 230 includes:

[0055] A first motor 231 including a sprocket 234;

[0056] Chain 232, which cooperates with sprocket 234;

[0057] a storage wheel 233 , which is placed on the upper end of the bracket 120 ;

[0058] One end of the chain 232 is connected to the lifting platform 210 , and the other end is connected to the storage wheel 233 .

[0059] By setting a first motor 231 with a sprocket 234 in the telescopic component 230, the chain 232 cooperates with the sprocket 234, and a storage wheel 233 is set at the upper end of the bracket 120, one end of the chain 232 is connected to the lifting platform 210, and the other end is connected to the storage wheel 233. When the staff needs to clean and maintain the cloth discharging device 200, the first motor 231 is controlled to rotate forward, the first motor 231 drives the sprocket 234 to rotate, and the sprocket 234 drives the chain 232 to transmit, so that the chain 232 in the storage wheel 233 is continuously When the lifting platform 210 is extended, the lifting platform 210 is continuously approached to the ground. When the lifting platform 210 is placed at a low position, it is convenient for the staff to clean and maintain the cloth discharging device 200. When the dyeing machine body 100 needs to discharge cloth, the first motor 231 is controlled to reverse, and the first motor 231 drives the sprocket 234 to rotate. The sprocket 234 drives the chain 232 to transmit in the reverse direction, so that the storage wheel 233 continuously stores the chain 232, and the lifting platform 210 is continuously moved away from the ground. When the lifting platform 210 is placed at a high position, it is convenient for the dyeing machine body 100 to discharge cloth.

[0060] Furthermore, the color fixing device 300 includes:

[0061] The second motor 330 includes a rocker 331;

[0062] Feed roller 340;

[0063] The manipulation rod 350 is rotationally connected to the rocking arm 331 .

[0064] By arranging a second motor 330 with a rocker 331, a cloth feed roller 340 and a maneuvering rod 350 in the color fixing device 300, and the maneuvering rod 350 and the rocker 331 are rotatably connected, after the cloth is dyed, it is sent into the processing box 310, and at this time, the second motor 330 is controlled to work, and the second motor 330 drives the rocker 331 to rotate, and the rocker 331 drives the maneuvering rod 350 to move, so that the maneuvering rod 350 can straighten the cloth, so that the high-pressure air pump 320 can fully spray high-pressure gas to the cloth, so that the dye on the cloth can fully penetrate into the inside of the cloth, and the cloth feed roller 340 facilitates the transportation of the processed cloth to the cloth discharging device 200, so that the dyeing machine body 100 can perform cloth discharging.

[0065] Example 2:

[0066] like Figure 1 and Figure 2As shown, the embodiment of the present application provides an overflow dyeing machine with a telescopic function, which, in addition to the technical solutions of the above embodiments, also has the following technical features: The processing box 310 is provided with an air pump 311 and a filter 312;

[0067] The air pump 311 is placed on the side of the processing box 310 , and the filter 312 is placed at the air outlet of the air pump 311 .

[0068] By arranging an air pump 311 and a filter 312 in the processing box 310, when the air pressure in the processing box 310 is high due to the influence of high-pressure gas, the air pump 311 is automatically controlled to work. The air pump 311 is placed on the side of the processing box 310 and can effectively extract the gas in the processing box 310. The filter 312 is placed at the air outlet of the air pump 311. When the air pump 311 sends out gas with impurities, the filter 312 can effectively filter the impurities in the gas, so as to reduce the impact of the polluting gas inside the processing box 310 on the working environment and ensure the health of the staff.

[0069] Furthermore, the material receiving box 110 is provided with a partition 111;

[0070] The lifting platform 210 is provided with a water filter hole 211 , and the partition 111 is placed in the middle of the material receiving box 110 .

[0071] By arranging a partition 111 in the material receiving box 110 and providing a water filter hole 211 on the lifting platform 210, the partition 111 is placed in the middle of the material receiving box 110. When the cloth with dye is sent out by the cloth discharge roller 220, the cloth can fall into one side of the partition 111, and the dye falls into the other side of the partition 111 along the guide groove 241 on the baffle 240 and the water filter hole 211 on the lifting platform 210, thereby making it convenient for the staff to collect the cloth and the waste dye can be treated separately.

[0072] It should be noted that, in this article, the terms "comprise", "include" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the statement "comprises a ..." does not exclude the presence of other identical elements in the process, method, article or device comprising the element. In addition, it should be noted that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in the opposite order according to the functions involved. For example, the described method may be performed in an order different from that described, and various steps may also be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.

[0073] The embodiments of the present application are described above in conjunction with the accompanying drawings, but the present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of this application, ordinary technicians in this field can also make many forms without departing from the purpose of this application and the scope of protection of the claims, all of which are within the protection of this application.

Claims

1. An overflow dyeing machine with a telescopic function, comprising a dyeing machine body (100), characterized in that: The dyeing machine body (100) comprises: A cloth discharging device (200) comprises a lifting platform (210), a cloth discharging roller (220) and a telescopic assembly (230); A color fixing device (300) includes a processing box (310) and a high-pressure air pump (320); A material receiving box (110) is placed below the lifting platform (210); bracket (120); The lifting platform (210) and the bracket (120) are slidably connected via a telescopic assembly (230), and the air outlet of the high-pressure air pump (320) is placed on the top of the processing box (310).

2. The overflow dyeing machine with telescopic function according to claim 1, characterized in that: The cloth discharging device (200) is provided with a baffle (240); Wherein, the baffle (240) is provided with a guide groove (241).

3. The overflow dyeing machine with telescopic function according to claim 2, characterized in that: The telescopic assembly (230) comprises: A first motor (231) including a sprocket (234); a chain (232) engaged with a sprocket (234); a receiving wheel (233) disposed on the upper end of the bracket (120); One end of the chain (232) is connected to the lifting platform (210), and the other end is connected to the receiving wheel (233).

4. The overflow dyeing machine with telescopic function according to claim 3, characterized in that: The color fixing device (300) comprises: A second motor (330) including a rocker (331); Feed roller (340); The rocking rod (350) is rotatably connected to the rocking arm (331).

5. The overflow dyeing machine with telescopic function according to claim 4, characterized in that: The processing box (310) is provided with an air pump (311) and a filter (312); The air extraction pump (311) is placed on the side of the processing box (310), and the filter screen (312) is placed at the air outlet of the air extraction pump (311).

6. The overflow dyeing machine with telescopic function according to claim 5, characterized in that: The material receiving box (110) is provided with a partition (111); The lifting platform (210) is provided with a water filter hole (211), and the partition (111) is placed in the middle of the material receiving box (110).

Citation Information

Patent Citations

  • Overflow dyeing machine with uniform dyeing temperature

    CN117306149A