Visual intelligent open type high-speed cutting machine
By designing a visual intelligent open high-speed cutting machine, the integrated processing of fabrics is realized, which solves the problems of low efficiency and low accuracy of existing cutting machines, improves the accuracy and efficiency of fabric processing, and reduces material costs.
Patent Information
- Application Number
- CN202422638765.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-29
AI Technical Summary
The existing cutting machine mechanism cannot achieve integrated processing in line, resulting in low cutting efficiency and low fabric processing accuracy, and lack of visual judgment of fabric.
A visual intelligent open-speed cutting machine is designed, including a transmission module, a visual judgment module and a cutting module. The visual judgment module obtains the orientation information of the part to be cut through, and uses the cutting module's tool to make accurate cuts. At the same time, the fabric can be pre-processed by heating the leveling module.
It improves the accuracy and efficiency of fabric processing, reduces material consumption, and improves the overall processing efficiency and yield rate.
Smart Images

Figure CN223240442U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of numerical control cutting machines, and more specifically relates to a visual intelligent open-type high-speed cutting machine. Background Art
[0002] With the improvement of living standards, people's requirements for the shapes and styles of products such as shoes and leather goods are becoming more and more diversified, which means that the shapes of related fabrics that need to be cut are becoming more and more complex, and thus the automation level of cutting machines needs to be continuously improved to save labor and material costs and improve processing efficiency.
[0003] The existing cutting machine mechanism only cuts the fabric individually, which makes the overall cutting efficiency low and there is no assembly line integration. At the same time, the existing cutting machine mechanism does not have visual judgment of the fabric to be processed, resulting in low fabric processing accuracy. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a visual intelligent open high-speed cutting machine, which can realize the integrated processing of the fabric to be processed in an assembly line style, so as to improve the overall processing efficiency.
[0005] The utility model provides a visual intelligent open high-speed cutting machine, comprising a conveying module, a visual judgment module and a cutting module; the visual judgment module and the cutting module are sequentially arranged on the upper side of the conveying module to sequentially operate on the fabric to be processed on the conveying module; the visual judgment module is used to obtain the orientation of the to-be-cut portion of the fabric to be processed located on its lower side; the cutting module is electrically connected to the visual judgment module to obtain the orientation information of the to-be-cut portion; the cutting die of the cutting module has the ability to rotate and move in the vertical direction and the horizontal direction perpendicular to the conveying direction, and the cutting die is used to cut and separate the to-be-cut portion of the fabric.
[0006] As a further improvement of the present invention, it also includes a heating and leveling module, which is located in front of the visual judgment module and is arranged on the upper side of the conveying module to operate on the fabric to be processed on the conveying module; the heating and leveling module has a heat source to continuously heat the fabric to be processed located on its lower side for a set time; a pressure roller is arranged after the heat source, and the pressure roller maintains a gap with the surface of the conveying module to press the heated fabric to be processed.
[0007] As a further improvement of the present invention, the transmission module also includes a fixed frame, a front roller, a rear roller and a conveying tray; the fixed frame is located on both sides of the overall mechanism, and the front end and the rear end of the fixed frame are respectively detachably connected to the front and rear ends of the inner wall of the outer shell; the front roller and the rear roller are respectively located at the front and rear ends of the fixed frame, the front roller is located at the front end of the fixed frame, and the front roller is rotatably connected to the two sides of the fixed frame; the rear roller is located at the rear end of the fixed frame, and the rear roller is rotatably connected to the two sides of the fixed frame; a conveyor belt is provided in the middle of the fixed frame, and one end of the conveyor belt is provided on the front roller, and the other end of the conveyor belt is provided on the rear roller; a plurality of conveyor belt trays are provided in the conveyor belt, and the conveyor belt trays are respectively fixedly connected to the two sides of the fixed frame, and the upper end of the conveyor belt tray always abuts the lower end surface of the upper conveyor belt.
[0008] As a further improvement of the present invention, the visual judgment module is provided with a plurality of judgment points on the fabric to be processed, and the plurality of judgment points are located on the portion to be cut, and are used to judge the orientation information of the portion to be cut on the fabric to be processed.
[0009] As a further improvement of the present invention, the cutting module includes a horizontal movable platform and a punching mechanism, including a cylinder arranged on the horizontal movable platform, a lifting sleeve at the lower end of the cylinder is provided with a rotating cylinder sleeve, the outer wall of the lower end of the rotating cylinder sleeve is rotatably connected to the inner wall of the oil cylinder through a thread and drives the oil cylinder, and a piston member is provided through the interior of the cylinder, the rotating cylinder sleeve and the oil cylinder.
[0010] As a further improvement of the present invention, the cutting module also includes a rotating mechanism, including a knife die fixing plate with a knife provided at the bottom, the knife die fixing plate is rotatably connected to the protective cover through a rotating gear, and the protective cover is fixed on the piston rod of the piston member; the protective cover is provided with a small gear and a rotating motor for driving the rotating gear.
[0011] As a further improvement of the present invention, the cutting module also includes a stroke adjustment mechanism, which includes a double-headed motor. One end of the output shaft of the double-headed motor drives a gear shaft parallel to it through a gear. The gear shaft is connected to a spur gear arranged on the outer wall of the rotating cylinder sleeve and can allow the rotating cylinder sleeve to rotate back and forth vertically and lift and lower. A fine-tuning handle is provided at the other end.
[0012] As a further improvement of the present invention, the cutting mechanism also includes a knife plate, and the knife plate fixing plate is provided with a knife plate clamping and limiting device to clamp the knife plate; the knife plate clamping and limiting device includes a clamping assembly and a limiting assembly, which is mounted on the knife plate fixing plate; the clamping assembly includes a left pressing plate, a right pressing plate and a pressing cylinder; the left pressing plate and the right pressing plate are respectively arranged on the left and right sides of the lower surface of the knife plate fixing plate, and the pressing cylinder is arranged in the knife plate fixing plate and is symmetrically located at the left and right and front and back four corners of the knife plate fixing plate; the pressing air drives the left pressing plate and the right pressing plate respectively to press the knife plate against the lower surface of the knife plate fixing plate; the limiting assembly includes limiting components arranged on the front and back sides of the knife plate fixing plate, and the limiting components respectively include movable limiting components and fixed limiting components; the movable limiting component is located at the front side, and the fixed limiting component is located at the rear side; the limiting component is linked with the left pressing plate or the right pressing plate to limit or unlock the front and back sides of the knife plate.
[0013] As a further improvement of the present invention, a side cover is further provided on the knife die fixing plate, and the side cover covers the pipe interfaces provided on both sides of the knife die fixing plate; limiting screws are respectively provided between the left and right pressure mold plates and the knife die fixing plate; the limiting screws respectively adjust and limit the maximum distance between the left and right pressure mold plates and the knife die fixing plate.
[0014] As a further improvement of the present invention, it also includes a screw assembly and a reducer assembly, the screw assembly includes a screw fixing seat and a screw body, the screw body is provided with a screw transmission wheel at one end close to the screw fixing seat, and the screw transmission wheel is fixedly connected to the screw body; the reducer assembly also includes a reducer and a synchronous belt; the front end of the output shaft of the reducer is provided with a reducer transmission wheel, and the reducer transmission wheel and the screw transmission wheel are aligned up and down; the synchronous belt is sleeved on the outer periphery of the reducer transmission wheel and the screw transmission wheel; and the reducer transmission wheel and the screw transmission wheel are both provided with tension sleeves.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] This device utilizes a transmission module, a visual judgment module, and a cutting module to determine the fabric's cutting position and ultimately perform the cutting. The visual judgment module effectively improves the device's fabric processing accuracy, which in turn boosts overall processing efficiency and yield. Furthermore, the visual judgment module significantly reduces raw material consumption, lowering material costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall oblique structure of the utility model;
[0018] Figure 2 This is a left-side structural diagram of the present utility model;
[0019] Figure 3 This is a right side structural diagram of the utility model;
[0020] Figure 4 This is a schematic diagram of the internal structure of the utility model after removing the shell;
[0021] Figure 5 This is a front view structural diagram of the utility model after removing the shell;
[0022] Figure 6 This is a schematic diagram of the structure of the conveying mechanism of the utility model;
[0023] Figure 7 This is a structural diagram of the heating plate rack mechanism of the utility model;
[0024] Figure 8 This is a structural diagram of the camera mounting mechanism of the present invention;
[0025] Figure 9 This is a schematic structural diagram of the cutting mechanism of the utility model;
[0026] Figure 10 For this utility model Figure 9 Schematic diagram of the enlarged structure at A in the middle;
[0027] Figure 11 This is a schematic cross-sectional view of the upper end portion of the cutting mechanism of the present invention;
[0028] Figure 12 This is a schematic structural diagram of the cutting mechanism of the utility model after the shell is removed.
[0029] Description of the numbers in the figure:
[0030] Outer shell 1, front observation window 11, feeding port 12, side observation window 13, storage plate 131, double door 14, rear observation window 15, discharge port 16, support leg 17, conveying mechanism 2, fixed frame 21, conveyor belt 211, front roller 22, rear roller 23, conveying motor 231, front roller 24, rear roller 25, conveyor belt tray 26, heating plate frame mechanism 3, heating frame fixing seat 31, heating frame fixing leg 311, heating frame support rod 312, shockproof foot 313, cylinder 32, cylinder joint 33, heating plate 34, heating frame tray 35, camera frame mechanism 4, camera frame 41, camera frame support rod 411, camera frame base 412, camera frame fixing leg 413, camera cover 42, camera monitoring device 43, camera frame connecting seat 44, cutting mechanism 5, horizontal moving table 51, sliding bracket 511, pulley 512, rotating Cylinder sleeve 52, oil cylinder 53, protective cover 54, rotating motor 541, rotating gear 542, cutting die fixing plate 55, side cover 56, cutting die plate 57, left pressing die plate 571, right pressing die plate 572, limiting component 58, limiting screw 59, double-headed motor 5-10, gear shaft 5-101, spur gear 5-102, fine-tuning handle 5-103, outer frame 6, frame base 61, frame housing 62, slide 621 , cutting support plate 622, cutting fixing plate 623, cutting fixing seat 624, cutting base 63, cutting base seat 631, screw assembly 7, head connecting plate 71, screw fixing seat 72, screw support seat 73, ball screw 74, screw body 75, screw drive wheel 751, reducer assembly 8, reducer 81, reducer drive wheel 811, servo motor seat 82, motor fixing plate 83, synchronous belt 84. DETAILED DESCRIPTION
[0031] Specific embodiment 1: Please refer to Figure 1-12 A vision-based intelligent open-type high-speed cutting machine includes an outer shell 1, a conveying mechanism 2, a heating plate frame mechanism 3, a camera frame mechanism 4, a cutting mechanism 5, an outer frame 6, a lead screw assembly 7, and a reducer assembly 8. The heating plate frame mechanism 3, the camera frame mechanism 4, and the cutting mechanism 5 are arranged in sequence from the front end to the rear end of the conveying mechanism 2, with spacing between each component.
[0032] The outer shell 1 is located on the outside of the overall mechanism, and a cavity is provided inside the outer shell 1 so that the overall mechanism can be embedded in the cavity. A front observation window 11 is provided at the front side end of the outer shell 1, and a feed port 12 is provided at the lower end of the front observation window 11, and the conveying mechanism 2 is erected from the front end to the rear end of the feed port 12. The front end of the conveying mechanism 2 is located at the front end of the outer shell 1 and at the front end of the feed port 12. A side observation window 13 is provided at the side end of the outer shell 1, and a storage plate 131 is also provided outside the side end of the outer shell 1. The storage plate 131 is located at the lower end of the side observation window 13, and the storage plate 131 is fixedly connected to the outer shell 1. A double door 14 is provided at the middle part of the side end of the outer shell 1, and the double door 14 is rotatably connected to the side wall of the outer shell 1 so that the relative outer side of the double door 14 can be rotated to open the middle part of the double door 14. A rear observation window 15 is provided at the rear end of the outer shell 1. A discharge port 16 is provided below the rear observation window 15. The distal end of the conveying mechanism 2 passes through the discharge port 16 and is mounted on the discharge port 16. The rear end of the conveying mechanism 2 is located at the rear end of the outer shell 1 and behind the discharge port 16. Support legs 17 are provided along the bottom perimeter of the outer shell 1 to provide support for the outer shell 1.
[0033] The conveying mechanism 2 is mounted on both ends of the outer shell 1, and the two ends of the conveying mechanism 2 pass through the feed port 12 and the discharge port 16 respectively. The conveying mechanism 2 includes a fixed frame 21, a front roller 22, a rear roller 23, a front drum 24, a rear drum 25 and a conveying tray 26. The fixed frame 21 is located on both sides of the overall mechanism, and the front and rear ends of the fixed frame 21 are detachably connected to the front and rear ends of the inner wall of the outer shell 1, so that the fixed frame 21 is mounted on the front and rear ends of the outer shell 1. The front roller 22 and the rear roller 23 are respectively located at the front and rear ends of the fixed frame 21. The front roller 22 is located at the front end of the fixed frame 21, and the front roller 22 is rotatably connected to both sides of the fixed frame 21; the rear roller 23 is located at the rear end of the fixed frame 21, and the rear roller 23 is rotatably connected to both sides of the fixed frame 21. A conveyor belt 211 is sleeved around the middle of the fixed frame 21. One end of the conveyor belt 211 is sleeved around the front roller 22, and the other end is sleeved around the rear roller 23. This allows the front and rear rollers to rotate, driving the conveyor belt 211. A conveyor motor 231 is mounted on the side of the rear roller 23 to drive the rear roller 23. The fixed frame 21 is equipped with a front roller 24 and a rear roller 25. The front roller 24 is located at the rear end of the heating plate frame mechanism 3, with its sides fixedly connected to the sides of the fixed frame 21. The rear roller 25 is located at the rear end of the cutting mechanism 5, with its sides fixedly connected to the sides of the fixed frame 21. The middle of each of the front and rear rollers 24 and 25 is equipped with a self-rotating roller. The roller's horizontal area is the same as the width of the conveyor belt 211, ensuring that the product being conveyed on the conveyor belt 211 is fully covered. The conveyor belt 211 of the conveyor mechanism 2 is equipped with multiple conveyor belt trays 26. These conveyor belt trays 26 are fixedly connected to both sides of the fixed frame 21, and the upper ends of the conveyor belt trays 26 always abut the lower end surface of the upper conveyor belt 211 to provide support. The conveyor belt trays 26 are located at the lower ends of the workstations of the heating plate frame mechanism 3, the camera frame mechanism 4, and the cutting mechanism 5, respectively, to provide support for the products under each mechanism to complete the operation.
[0034] The heating plate frame mechanism 3 is located at the head end of the feed port 12 of the outer shell 1. The heating plate frame mechanism 3 is mounted within the fixed frame 21, and the two sides of the heating plate frame mechanism 3 are respectively abutted against the two sides within the fixed frame 21. The heating plate frame mechanism 3 includes a heating frame fixing seat 31, a cylinder 32, a cylinder joint 33, a heating plate 34, and a heating frame tray 35. The heating frame fixing seat 31 is located on both sides of the heating plate frame mechanism 3. A crossbeam is provided in the middle of each side of the heating frame fixing seat 31. The cylinder 32 is mounted on the crossbeam and is detachably connected to the crossbeam. The bottom end of the heating frame fixing seat 31 is respectively provided with heating frame fixing legs 311. A heating frame support rod 312 is also provided between the heating frame fixing legs 311. The two sides of the heating frame support rod 312 are respectively fixedly connected to the heating frame fixing legs 311. The lower ends of the multiple heating frame fixing legs 311 are provided with anti-vibration feet 313, which are fixedly connected to the heating frame fixing legs 311. The cylinders 32 are located at either end of the crossbeam and within the heating rack mount 31. The cylinder joints 33 are located at either end of the heating plate 34 and are detachably connected to the plate 34. The cylinder joints 33 and cylinder 32 are aligned vertically with each other. The cylinder 32 and cylinder joints 33 are detachably connected, allowing the cylinder 32 to be embedded within the joints 33 and suspending the heating plate 34. A power source is connected to the outside of the heating plate 34, which is electrically connected to the heating plate 34 to enable the heating plate 34 to generate heat. The heating rack tray 35 is located at the lower end of the heating plate 34. Its two sides are fixedly connected to the heating rack mount 31. The installation height of the heating rack tray 35 is aligned with that of the conveyor belt tray 26, ensuring that the upper end of the heating rack tray 35 always abuts the lower end of the upper conveyor belt 211. A gap exists between the heating plate 34 and the heating rack tray 35 to ensure that products can pass through the conveyor belt 211. The heating plate 34 continuously heats the fabric to be processed located below it for a set time.
[0035] The camera mount mechanism 4 is located at the rear end of the heating plate mount mechanism 3. It is mounted within the fixed frame 21, with its two sides abutting against the fixed frame 21. The camera mount mechanism 4 comprises a camera frame 41, a camera cover 42, a camera monitoring device 43, and a camera frame connecting base 44. The camera frame 41 comprises a single-sided rod, a camera frame support rod 411, a camera frame base 412, and a camera frame fixing leg 413. The single-sided rod is located on one side of the camera mount mechanism 4, with one end of the rod abutting against the fixed frame 21. The upper end of the single-sided rod is connected to the camera cover 42, and the rod and camera cover 42 are detachably connected. The lower end of the single-sided rod, facing the fixed frame 21, is fixedly connected to the camera frame support rod 411. The camera frame support rod 411 is an L-shaped rod, aligning the two sides of the lower end of the camera frame 41. The camera mount 412 is located at the lower end of the single-sided rod and the camera mount support rod 411, and is fixedly connected to the lower ends of the single-sided rod and the camera mount support rod 411, respectively. Multiple camera mount fixing legs 413 are located around the lower end of the camera mount 412 and are fixedly connected to the camera mount 412. The single-sided rod and the camera mount support rod 411 are integrally formed. The camera monitoring device 43 is located within the camera cover 42, and the lower end of the camera cover 42 has an opening, with the open end of the camera cover 42 facing the conveyor belt 211. The camera monitoring device 43 is detachably connected to the upper end of the camera cover 42. One end of the camera mount connecting seat 44 is fixedly connected to the outside of the camera cover 42, and the other end of the camera mount connecting seat 44 is fixedly connected to one side of the outer frame 6. The camera monitoring device 43 is provided with a plurality of judgment points on the fabric to be processed. The plurality of judgment points are located on the end to be cut and are used to judge the position information of the end to be cut on the fabric to be processed.
[0036] The cutting mechanism 5 is located at the rear end of the camera frame mechanism 4, and the cutting mechanism 5 is installed on the outer frame 6. The cutting mechanism 5 includes a horizontal moving table 51, a punching mechanism, a rotating mechanism, and a stroke adjustment mechanism. The horizontal moving table 51 is horizontally movable on the outer frame 6; the two sides of the horizontal moving table 51 are upwardly protruding and provided with sliding brackets 511, and the sliding brackets 511 are fixedly connected to the horizontal moving table 51. Pulleys 512 are provided at both ends of the inner side wall of the sliding bracket 511, and the pulleys 512 are slidably connected to the outer frame 6, and the pulleys 512 are fixedly connected to the sliding brackets 511. The cutting mechanism 5 is electrically connected to the camera monitoring device 43 to obtain the orientation information of the part to be cut.
[0037] The punching mechanism includes a cylinder arranged on a horizontal movable platform 51, and a rotating cylinder sleeve 52 is provided on the lower end of the cylinder which can be raised and lowered. The outer wall of the lower end of the rotating cylinder sleeve 52 is connected to the inner wall of the oil cylinder 53 by a thread and drives the oil cylinder 53. A piston is provided inside the cylinder, the rotating cylinder sleeve 52 and the oil cylinder 53.
[0038] The rotating mechanism includes a die-cutting plate 55 with a cutting tool at the bottom. The die-cutting plate 55 is rotatably connected to a protective cover 54 via a rotating gear 542. The protective cover 54 is fixed to the piston rod of the piston member. The protective cover 54 is provided with a small gear that drives the rotating gear 542 and a rotating motor 541.
[0039] The stroke adjustment mechanism includes a double-headed motor 5-10, one end of the output shaft of the double-headed motor 5-10 drives a gear shaft 5-101 parallel to it through a gear, the gear shaft 5-101 is connected to a spur gear 5-102 arranged on the outer wall of the rotating cylinder sleeve 52 and can allow the rotating cylinder sleeve 52 to rotate back and forth vertically and lift and lower, and a fine-tuning handle 5-103 is provided at the other end.
[0040] The cutting mechanism 5 also includes a cutting plate 57, and a cutting plate clamping and limiting device is provided on the cutting plate fixing plate 55 to clamp the cutting plate. The cutting plate clamping and limiting device includes a clamping assembly and a limiting assembly, which are installed on the cutting plate fixing plate 55. The clamping assembly includes a left pressing plate 571, a right pressing plate 572 and a pressing cylinder. The left pressing plate 571 and the right pressing plate 572 are respectively arranged on the left and right sides of the lower surface of the cutting plate fixing plate 55, and the pressing cylinder is arranged in the cutting plate fixing plate 55 and is symmetrically located at the left and right and front and back corners of the cutting plate fixing plate 55. The pressing gas drives the left pressing plate 571 and the right pressing plate 572 respectively to press the cutting plate 57 onto the lower surface of the cutting plate fixing plate 55.
[0041] The limiting assembly includes limiting components 58 disposed on both the front and rear sides of the die plate fixing plate 5. The limiting components 58 include movable limiting components and fixed limiting components. The movable limiting components are located on the front side, and the fixed limiting components are located on the rear side. The limiting components 58 work in conjunction with the left die plate 571 or the right die plate 572 to limit or unlock the front and rear sides of the die plate 57. Side covers 56 are also provided on the die plate fixing plate 55 to cover the pipe interfaces provided on both sides of the die plate fixing plate 55. Limiting screws 59 are respectively disposed between the left die plate 571 and the right die plate 572 and the die plate fixing plate 55. The limiting screws 59 adjust and limit the maximum distance between the left die plate 571 and the right die plate 572 and the die plate fixing plate 55.
[0042] The outer frame 6 is located outside the cutting mechanism 5, and one end of the outer frame 6 is horizontally mounted on the upper end of the conveying mechanism 2, so that the cutting mechanism 5 is always located at the upper end of the conveying mechanism 2. The outer frame 6 includes a frame base 61, a frame shell 62, and a cutting base frame 63. The frame base 61 is horizontally mounted at the lower end of the conveying mechanism 2, and the frame shell 62 is disposed on one side edge of the frame base 61, facing upward. The frame shell 62 is L-shaped and has a cavity inside. One end of the frame shell 62 is fixedly connected to the frame base 62 in a vertical direction, and the other end of the frame shell 62 is horizontally mounted on the frame base 62, flush with the frame base 62. The cutting mechanism 5 is located at the distal end of the horizontal end frame shell 62, and the cutting mechanism 5 is suspended from the upper end of the frame base 61, so that the cutting mechanism 5 is located between the frame base 61 and the frame shell 62. A slide 621 is provided at the lower, outer, horizontal end of the frame housing 62. This slide 621 is slidably connected to the pulley 512, allowing the cutting mechanism 5 to slide along the slide 621. Opposing cutting support plates 622 are provided on the inner, horizontal end of the frame housing 62. These cutting support plates 622 are fixedly connected to the inner side walls of the frame housing 62. Opposing cutting fixing plates 623 are provided at the lower ends of the cutting support plates 622, dividing the cutting fixing plates 623 into front and rear ends. The cutting fixing plates 623 are fixedly connected to the cutting support plates 622 and are perpendicular to each other. A cutting fixing seat 624 is provided at the upper, vertical end of the frame housing 62. The cutting fixing seat 624 is fixedly connected to the inner side walls of the frame housing 62. The cutting base frame 63 is located at the lower end of the cutting mechanism 5 and is fixedly connected to the frame base 62. Cutting base frame seats 631 are provided on either side of the lower end of the cutting base frame 63.
[0043] The screw assembly 7 is located at the upper end of the cutting mechanism 5. The screw assembly 7 includes a head connecting seat 71, which is detachably connected to the horizontal movable platform 51. The head connecting seat 71 is in an inverted T-shape, so that the two side bottom plates are fixed to the horizontal movable platform 51, and the central raised plate allows the main body of the screw assembly 7 to pass through. The screw assembly 7 also includes a screw fixing seat 72, a screw support seat 73, a ball screw 74, and a screw body 75. The screw fixing seat 72 and the screw support seat 73 are respectively located at the two side ends of the screw assembly 7, and the screw support seat 73 is at the end closest to the cutting mechanism 5. The upper end of the screw fixing seat 72 is detachably connected to the cutting fixed plate 623 at the front end, and the upper end of the screw support seat 73 is detachably connected to the cutting fixed plate 623 at the rear end to limit and fix the screw assembly 7. The ball screw 74 abuts against the two ends of the middle plate of the head connecting seat 71. The screw body 75 is located in the middle of the screw assembly 7. The head connecting base 71, screw fixing base 72, screw support base 73, and ball screw 74 are all mounted on the screw body 75 and are rotatably connected to the above components. The end of the screw body 75 near the screw fixing base 72 is provided with a screw drive wheel 751, which is fixedly connected to the screw body 75.
[0044] The reducer assembly 8 is located in the frame housing 62, and the reducer assembly 8 is located at the upper end of the frame housing 62 in the vertical direction. The reducer assembly 81 includes a reducer 81, a servo motor seat 82, a motor fixing plate 83 and a synchronous belt 84. The reducer 81 is located at the end away from the screw assembly 7, and the servo motor seat 82 is located at the front end of the reducer 81. The servo motor seat 82 is an L-shaped plate, and the angle end is facing the direction of the reducer 81. The lower end of the servo motor seat 82 is detachably connected to the cutting fixing seat 624. The motor fixing plate 83 is located at the front end of the servo motor seat 82, and the motor fixing plate 83 is detachably connected to the servo motor seat 82. The output shaft of the reducer 81 passes through the servo motor seat 82 and the motor fixing plate 83 and extends in the direction of the screw assembly 7. A reducer transmission wheel 811 is provided at the front end of the output shaft of the reducer 81, and the reducer transmission wheel 811 is aligned up and down with the screw transmission wheel 751. The synchronous belt 84 is sleeved on the outer periphery of the reducer transmission wheel 811 and the screw transmission wheel 751. The reducer transmission wheel 811 and the screw transmission wheel 751 are both provided with a tension sleeve.
[0045] Working principle:
[0046] During use, the product is placed on the conveyor mechanism and transported to the inner cavity of the housing via a conveyor belt. The product passes through the heating plate rack mechanism to heat and soften it, then is squeezed by the front roller of the conveyor mechanism to flatten it. After squeezing, the product is conveyed to the camera rack mechanism, where a camera monitor monitors the product's surface flatness. Finally, it enters the lower end of the cutting mechanism. The cutting mechanism cuts the product according to its shape. The remaining material can be manually removed, and the finished product continues to be transported by the conveyor mechanism. It then passes through the rear roller for further squeezing to complete the entire cutting process.
Claims
1. A visual intelligent open high-speed cutting machine, characterized by: It includes a conveying module, a visual judgment module and a cutting module; the visual judgment module and the cutting module are arranged in sequence on the upper side of the conveying module to operate on the fabric to be processed on the conveying module in sequence; the visual judgment module is used to obtain the orientation of the part to be cut in the fabric to be processed located on its lower side; the cutting module is electrically connected to the visual judgment module to obtain the orientation information of the part to be cut; the cutting die of the cutting module has the ability to rotate and move in the vertical direction and the horizontal direction perpendicular to the conveying direction, and the cutting die is used to cut and separate the part to be cut in the fabric.
2. The visual intelligent open high-speed cutting machine according to claim 1, characterized in that: It also includes a heating and leveling module, which is located in front of the visual judgment module and is arranged on the upper side of the conveying module to operate on the fabric to be processed on the conveying module; the heating and leveling module has a heat source to continuously heat the fabric to be processed located on its lower side for a set time; a pressure roller is arranged after the heat source, and the pressure roller maintains a gap with the surface of the conveying module to press the heated fabric to be processed.
3. The visual intelligent open-type high-speed cutting machine according to claim 1, characterized in that: The transmission module further comprises a fixed frame (21), a front roller (22), a rear roller (23) and a conveyor belt tray (26); the fixed frame (21) is located on both sides of the overall mechanism, and the front end and the rear end of the fixed frame (21) are detachably connected to the front and rear ends of the inner wall of the outer shell (1); the front roller (22) and the rear roller (23) are respectively located at the front and rear ends of the fixed frame (21), the front roller (22) is located at the front end of the fixed frame (21), and the front roller (22) is rotatably connected to both sides of the fixed frame (21); the rear roller (23) is located at the fixed frame (21) and is rotatably connected to both sides of the fixed frame (21); At the rear end of the frame (21), the rear roller (23) is rotatably connected to both sides of the fixed frame (21); a conveyor belt (211) is sleeved on the middle part of the fixed frame (21), and one end of the conveyor belt (211) is sleeved on the front roller (22), and the other end of the conveyor belt (211) is sleeved on the rear roller (23); a plurality of conveyor belt trays (26) are provided in the conveyor belt (211), and the conveyor belt trays (26) are respectively fixedly connected to both sides of the fixed frame (21), and the upper ends of the conveyor belt trays (26) always abut against the lower end surface of the upper conveyor belt (211).
4. The visual intelligent open-type high-speed cutting machine according to claim 1, characterized in that: The visual judgment module is provided with a plurality of judgment points on the fabric to be processed, and the plurality of judgment points are located on the portion to be cut, and are used to judge the orientation information of the portion to be cut on the fabric to be processed.
5. The visual intelligent open-type high-speed cutting machine according to claim 1, characterized in that: The cutting module comprises a horizontal movable platform (51) and a punching mechanism, comprising a cylinder barrel arranged on the horizontal movable platform (51), a rotating cylinder sleeve (52) being provided on the lower end of the cylinder barrel so as to be movable, the outer wall of the lower end of the rotating cylinder sleeve (52) being rotatably connected to the inner wall of the oil cylinder (53) through a thread and driving the oil cylinder (53), and a piston member being provided through the interior of the cylinder barrel, the rotating cylinder sleeve (52) and the oil cylinder (53).
6. The visual intelligent open-type high-speed cutting machine according to claim 1, characterized in that: The cutting module further comprises a rotating mechanism, comprising a die cutting plate (55) with a cutting tool provided at the bottom, the die cutting plate (55) being rotationally connected to a protective cover (54) via a rotating gear (542), and the protective cover (54) being fixed on a piston rod of the piston member; a small gear for driving the rotating gear (542) and a rotating motor (541) are provided on the protective cover (54).
7. The visual intelligent open-type high-speed cutting machine according to claim 1, characterized in that: The cutting module further includes a stroke adjustment mechanism, which includes a double-headed motor (5-10). One end of the output shaft of the double-headed motor (5-10) drives a gear shaft (5-101) parallel to the output shaft through a gear. The gear shaft (5-101) is connected to a spur gear (5-102) provided on the outer wall of the rotating cylinder sleeve (52) and can enable the rotating cylinder sleeve (52) to rotate back and forth vertically and to rise and fall. The other end is provided with a fine-tuning handle (5-103).
8. The visual intelligent open-type high-speed cutting machine according to claim 6, characterized in that: The cutting module further comprises a cutting die plate (57), and a cutting die plate clamping and limiting device is provided on the cutting die fixing plate (55) to clamp the cutting die plate; the cutting die plate clamping and limiting device comprises a clamping assembly and a limiting assembly, which are mounted on the cutting die fixing plate (55); the clamping assembly comprises a left pressing die plate (571), a right pressing die plate (572) and a pressing cylinder; the left pressing die plate (571) and the right pressing die plate (572) are respectively arranged on the left and right sides of the lower surface of the cutting die fixing plate (55), and the pressing cylinder is arranged in the cutting die fixing plate (55) and is symmetrically located on the left and right sides and the front and back sides of the cutting die fixing plate (55). The compression air drives the left pressing plate (571) and the right pressing plate (572) to press the knife plate (57) against the lower surface of the knife plate fixing plate (55); the limiting assembly includes limiting components (58) arranged on the front and rear sides of the knife plate fixing plate (55), and the limiting components (58) include movable limiting components and fixed limiting components; the movable limiting components are located on the front side, and the fixed limiting components are located on the rear side; the limiting components (58) are linked with the left pressing plate (571) or the right pressing plate (572) to limit or unlock the front and rear sides of the knife plate (57).
9. The visual intelligent open-type high-speed cutting machine according to claim 8, characterized in that: A side cover (56) is further provided on the die cutting plate (55), and the side cover (56) covers the pipe interfaces provided on both sides of the die cutting plate (55); and limiting screws (59) are respectively provided between the left die pressing plate (571) and the right die pressing plate (572) and the die cutting plate (55); and the limiting screws (59) respectively adjust and limit the maximum distance between the left die pressing plate (571) and the right die pressing plate (572) and the die cutting plate (55).
10. The visual intelligent open-type high-speed cutting machine according to claim 1, characterized in that: The invention also includes a screw assembly (7) and a reducer assembly (8), wherein the screw assembly (7) includes a screw fixing seat (72) and a screw body (75), and a screw drive wheel (751) is provided at one end of the screw body (75) close to the screw fixing seat (72), and the screw drive wheel (751) is fixedly connected to the screw body (75); the reducer assembly (8) also includes a reducer (81) and a synchronous belt (84); a reducer drive wheel (811) is provided at the front end of the output shaft of the reducer (81), and the reducer drive wheel (811) and the screw drive wheel (751) are aligned vertically; the synchronous belt (84) is sleeved on the outer periphery of the reducer drive wheel (811) and the screw drive wheel (751); and a tension sleeve is provided inside the reducer drive wheel (811) and the screw drive wheel (751).