Rubber-insulated wire lamp string patch LED light distribution structure
By adopting a lens-type shell structure in the leather light string, the problem of uneven light emission of patch LED lamp beads is solved, high brightness and efficient production are achieved, and cost is reduced.
Patent Information
- Application Number
- CN202422058819.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-08-23
AI Technical Summary
The luminous effect of the patch LED lamp beads in the existing leather line lamp string is uneven, resulting in insufficient surface brightness, low production efficiency and high cost.
The lens-type shell structure is adopted, including the base, side wall, limit frame and lens, and the patch LED lamp beads are fixed with UV glue, and the lens is used to generate a concentration effect, improve the luminous angle and brightness, and simplify the assembly process.
It improves the surface brightness and luminous uniformity of the patch LED lamp beads, reduces production costs and labor costs, improves production efficiency, and has better appearance effect.
Smart Images

Figure CN223242563U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of LEDs and relates to a light distribution structure of a patch LED of a leather-wire lamp string. Background Art
[0002] In the production process of general leather string lights, UV glue is dripped on the front and back sides of the SMD LED lamp beads and cured by UV light for waterproofing, as described in Patent I Announcement No. CN 307131126 S. Figure 1 As shown, Figure 2 This is the relationship between the luminous angle and luminous intensity of the SMD LED lamp beads of Patent I;
[0003] The luminous angle of the SMD LED lamp bead is 120°, and the light beam is evenly emitted to the surrounding area. Therefore, the surface brightness of the lamp bead cannot reach the luminous effect of the plug-in lamp bead with the same power.
[0004] In Patent II Announcement No. CN 216619427 U and Patent III Announcement No. CN 216591187 U, it is mentioned that decorative fasteners are used to convert the plane luminous effect into the luminous effect of plug-in lamp beads. Figure 3 This is a view of Patent II; Figure 4 This is the view of Patent III; however, this fastener rotates the lamp bead 90 degrees. The light beam at the top of the fastener is the weakest part of the SMD LED lamp bead. The fastener emits the strongest light on the front 1 of the SMD LED lamp bead, the light on the side wall 2 of the LED lamp bead is weaker, and the light on the back 3 of the LED lamp bead is extremely weak. In addition, there is an additional wire blocking the light. In this way, one side of the fastener is bright and the other side is dark, and the light in the middle is weak. The overall effect is quite different from the lighting effect of the plug-in lamp bead. Utility Model Content
[0005] In order to solve the problem of surface luminous effect of patch LED lamp beads in leather wire light string, the technical solution adopted by the utility model is: a leather wire light string patch LED light distribution structure, including a conductor;
[0006] A plurality of SMD LED lamp beads are arranged on the conductor;
[0007] The patch LED lamp bead is provided with a lens-type housing fixed on the conductor.
[0008] Furthermore, the lens-type housing includes a base fixed on the conductor;
[0009] The base includes an upper end surface and a side wall integrally connected to one side of the upper end surface;
[0010] The side walls include corresponding long side walls and corresponding short side walls;
[0011] Three equally spaced arched grooves are provided below the short side wall;
[0012] A bottom support is provided at the middle position of the upper end surface;
[0013] A limited position frame is provided below the bottom support;
[0014] A lens is arranged on the base.
[0015] Furthermore, the lens is a round-head lens.
[0016] Furthermore, the limiting frame is square, and the size of the limiting frame is larger than the size of the SMD LED lamp bead.
[0017] Furthermore, the SMD LED lamp bead and the conductor are fixed using UV glue.
[0018] Furthermore, the height of the round lens is 9 mm, the bottom of the round lens is circular, and the diameter of the circular shape is 6 mm.
[0019] Furthermore, the lens-type housing is made of UV-resistant transparent PC material.
[0020] The utility model provides a light distribution structure of LED patch lamp string with leather wire, which has the following advantages: the light beam of LED patch lamp beads produces a focusing effect through the lens, with a small light-emitting angle and high surface brightness;
[0021] Easy and convenient assembly, high production efficiency, and lower labor costs than other patented types. One-piece molding, better appearance;
[0022] The material cost is also lower, there is only one shell mold, the development cost is low, and the overall cost performance is higher. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0024] Figure 1 It is a front view of Patent I;
[0025] Figure 2 This is the relationship between the luminous angle and luminous intensity of the SMD LED lamp beads of Patent I;
[0026] Figure 3 This is a view of Patent II;
[0027] Figure 4 It is a view of Patent III;
[0028] Figure 5 is a front view of Example 1 of the application;
[0029] Figure 6 is a bottom view of Example 1 of the application;
[0030] Figure 7 is a perspective view of Example 1 of the application;
[0031] Figure 8 is a front view of Example 2 of the application;
[0032] Figure 9 is a bottom view of Example 2 of the application;
[0033] Figure 10 is a perspective view of Example 2 of the application;
[0034] Figure 11 is a perspective view of the bottom portion of the application;
[0035] Figure 12 This is a dimensional drawing of the base of the device;
[0036] Figure 13 is a partial view I of the device;
[0037] Figure 14 This is a partial view II of the device;
[0038] Figure 15 This is the relationship between the luminous angle and luminous intensity of the SMD LED with a round lens;
[0039] Figure 16 This is a schematic diagram of the glue dripping device;
[0040] Figure markings: 1. Front of LED lamp bead, 2. Side wall of LED lamp bead, 3. Back of LED lamp bead, 4. Conductor, 5. SMD LED lamp bead, 6. Lens-type housing, 7. Base, 8. Bottom support, 9. Limiting frame, 10. Lens, 11. UV glue. DETAILED DESCRIPTION
[0041] It should be noted that, unless there is any conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0042] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is in no way intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0043] Figure 5 is a front view of the application;
[0044] Figure 5 is a front view of Example 1 of the application;
[0045] Figure 6 is a bottom view of Example 1 of the application;
[0046] Figure 7 is a perspective view of Example 1 of the application;
[0047] Example 1: A light distribution structure of a patch LED light string with a leather wire, comprising a conductor 4;
[0048] A plurality of SMD LED lamp beads 5 are arranged on the conductor 4;
[0049] A lens-type housing 6 fixed on the conductor is provided on the SMD LED lamp bead 5 .
[0050] The conductor adopts a leather wire; the leather wire adopts 3*0.2mm 2 PVC wire;
[0051] The lens-type housing 6 includes a base 7 fixed on the conductor;
[0052] The base 7 includes an upper end surface and a side wall integrally connected to one side of the upper end surface;
[0053] The side walls include corresponding long side walls and corresponding short side walls;
[0054] The upper end surface is smoothly connected to the long side surface;
[0055] The size of the long side wall is 14 mm, and the size of the short side wall is 8 mm;
[0056] Three equally spaced arched grooves are provided below the short side wall; the grooves are used to clamp the conductor wires;
[0057] The groove is semicircular, and the size of the semicircle is consistent with the size of the wire;
[0058] A bottom support 8 is provided at the middle position of the upper end surface;
[0059] The bottom bracket 8 is smoothly connected to the upper end surface;
[0060] A limit frame 9 is provided below the base 8; the distance between the side edge of the limit frame 9 and the side wall of the segment is 3.1 mm;
[0061] A lens 10 is provided on the base 8 .
[0062] The lens is a round-head lens.
[0063] The limit frame 9 is square, rectangular or square.
[0064] The size of the limit frame 9 is larger than the size of the SMD LED lamp bead 5; the long side of the limit frame is larger than the long side of the SMD LED lamp bead, and the short side of the limit frame is larger than the short side of the SMD LED lamp bead;
[0065] When the limiting frame 9 is rectangular, the long side of the limiting frame is 4.4 mm and the wide side is 3.5 mm;
[0066] The SMD LED lamp bead 5 and the conductor 4 are fixed using UV glue 11 or a glue dispenser.
[0067] The height of the round lens is 9 mm, the bottom of the round lens is circular, and the diameter of the circular shape is 6 mm.
[0068] The lens-type housing 6 is made of UV-resistant transparent PC material.
[0069] Figure 8 is a front view of Example 2 of the application;
[0070] Figure 9 is a bottom view of Example 2 of the application;
[0071] Figure 10 is a perspective view of Example 2 of the application;
[0072] Example 2: A light distribution structure of a patch LED light string with a leather wire, comprising a conductor 4;
[0073] A plurality of SMD LED lamp beads 5 are arranged on the conductor 4;
[0074] A lens-type housing 6 fixed on the conductor is provided on the SMD LED lamp bead 5 .
[0075] The conductor adopts a leather wire; the leather wire adopts 3*0.2mm 2 PVC wire;
[0076] The lens-type housing 6 includes a base 7 fixed on the conductor;
[0077] The base 7 includes an upper end surface and a side wall integrally connected to one side of the upper end surface;
[0078] The side walls include corresponding long side walls and corresponding short side walls;
[0079] The size of the long side wall is 14 mm, and the size of the short side wall is 10 mm;
[0080] Three equally spaced grooves are provided below the short side wall; the grooves are used to clamp the conductor wires;
[0081] The groove is arched;
[0082] A bottom bracket 8 is provided in the middle of the upper end surface; the bottom bracket is in a circular shape;
[0083] A limit frame 9 is provided below the base 8; the distance between the side edge of the limit frame 9 and the side wall of the segment is 3.1 mm;
[0084] A lens 10 is provided on the base 8 .
[0085] The lens is a round-head lens.
[0086] The limit frame 9 is square, rectangular or square.
[0087] The size of the limit frame 9 is larger than the size of the SMD LED lamp bead 5; the long side of the limit frame is larger than the long side of the SMD LED lamp bead, and the short side of the limit frame is larger than the short side of the SMD LED lamp bead;
[0088] When the limiting frame 9 is rectangular, the long side of the limiting frame is 4.4 mm and the wide side is 3.5 mm;
[0089] The SMD LED lamp bead 5 and the conductor 4 are fixed using UV glue 11 or a glue dispenser.
[0090] The height of the round lens is 9 mm, the bottom of the round lens is circular, and the diameter of the circular shape is 6 mm.
[0091] The lens-type housing 6 is made of UV-resistant transparent PC material.
[0092] Figure 12 This is the base size diagram of the device;
[0093] Figure 13 is a partial view I of the device;
[0094] Figure 14This is a partial view II of the device;
[0095] Figure 15 This is the relationship between the luminous angle and luminous intensity of the SMD LED with a round lens;
[0096] Figure 16 This is a schematic diagram of the glue dripping device;
[0097] The sides of the lens housing 6 fit tightly with the outer shape of the wire. When the UV glue 11 slowly drips onto the back of the LED SMD lamp bead 5, the glue flows along the gaps between the wire core and the side walls of the lens housing 6 to fill the gap between the bottom surface of the lens housing 6 and the outer sheath of the wire, until the entire space inside the lens housing 6 is filled. In this way, the welds between the LED SMD lamp bead 5 and the wire are completely protected by the glue.
[0098] Move the housing assembly filled with UV glue 11 into the light box, and use a 365nm wavelength UV lamp to irradiate the glue on the upper and lower sides of the lens-type housing for 15 seconds. The UV glue is quickly cured and can be moved out of the light box.
[0099] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A light distribution structure of a patch LED light string with a leather wire, characterized by: including conductors; A plurality of SMD LED lamp beads are arranged on the conductor; A lens-type housing fixed on the conductor is provided on the SMD LED lamp bead; The lens-type housing includes a base fixed on the conductor; The base includes an upper end surface and a side wall integrally connected to one side of the upper end surface; The side walls include corresponding long side walls and corresponding short side walls; Three equally spaced grooves are provided below the short side wall; A bottom support is provided at the middle position of the upper end surface; A limited position frame is provided below the bottom support; A lens is arranged on the base.
2. The LED light distribution structure of a leather-line light string according to claim 1, characterized in that: The lens is a round-head lens.
3. The LED light distribution structure of a leather-line light string according to claim 1, characterized in that: The limiting frame is square, and the size of the limiting frame is larger than the size of the SMD LED lamp bead.
4. The LED light distribution structure for a leather-line light string according to claim 1, characterized in that: The SMD LED lamp beads and the conductor are fixed using UV glue.
5. The LED light distribution structure of a leather-line light string according to claim 2, characterized in that: The height of the round-head lens is 9 mm, the bottom of the round-head lens is circular, and the diameter of the circular shape is 6 mm.
6. The LED light distribution structure for a leather-line light string according to claim 4, characterized in that: The lens-type housing is made of UV-resistant transparent PC material.
Citation Information
Patent Citations
Fastener structure of LED rubber-insulated wire lamp string ornament
CN216591187U
Cord lamp
CN307131126S