High-temperature electric furnace maintenance device

By designing an automated feed truck and linkage lifting components, the problems of excessive dust and manual handling in the repair of high-temperature electric furnace furnace bricks are solved, and efficient and safe cutting and grinding of lightweight high-aluminum bricks are achieved.

CN223243302UActive Publication Date: 2025-08-19CHANGCHUN GOLD RES INST
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Patent Information

Application Number
CN202422353083.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-08-19
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

The furnace bricks of high-temperature electric furnaces have problems such as peeling, cracking, and burning after long-term high-temperature work. In the prior art, the cutting and polishing of lightweight high-aluminum bricks have a lot of dust, the operator's manual handling safety risks, and the waste of manpower and material resources.

Method used

A high-temperature electric furnace maintenance device including a maintenance table, a feeding vehicle and a linkage lifting component is designed. Through the linkage lifting component, the automatic transportation of the feeding vehicle and the lifting of the feeding table are realized, manual handling is reduced, and the automatic operation of the feeding vehicle is achieved using hydraulic telescopic parts and propulsion liquid feeding structures are used to realize the automatic operation of the feeding vehicle.

Benefits of technology

The cutting and grinding process of lightweight high-aluminum bricks is achieved more efficiently and quickly, reducing dust exposure time, reducing safety hazards, and saving manpower and material resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-temperature electric furnace maintenance device which comprises a maintenance platform, a feeding trolley capable of entering the maintenance platform and a linkage lifting assembly connected with the maintenance platform and the feeding trolley. By means of the linkage lifting assembly, when an operator needs to cut and polish the light high-alumina bricks, the light high-alumina bricks needing to be machined can be placed on the feeding trolley, the feeding trolley is pulled into the maintenance table through the traction rope after being pushed to the maintenance table, and then the light high-alumina bricks needing to be machined are cut and polished through the linkage lifting assembly. And after the feeding trolley completely enters the maintenance platform, the traction winding device promotes the push type liquid feeding structure to inject the liquid medium in the liquid storage part into the hydraulic telescopic part, so that the hydraulic telescopic part is integrally extended, the material bearing platform is promoted to rise to the platform surface of the maintenance platform, and an operator does not need to manually carry the light high-alumina bricks, so that the maintenance platform is convenient to use. And the operation is more efficient and quicker.
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Description

Technical Field

[0001] The utility model belongs to the technical field of electric furnace maintenance, and in particular relates to a high-temperature electric furnace maintenance device. Background Art

[0002] High-temperature electric furnaces are important tools in fire assaying. Their maximum operating temperature is around 1200°C, and their minimum operating temperature is around 800°C. These furnaces operate at high temperatures for extended periods, placing a significant strain on the furnace bricks.

[0003] After long periods of operation, the hearth bricks of high-temperature electric furnaces can peel, crack, or burn out, necessitating repairs and rebuilding of the furnace. Because the insulation bricks used to support the hearth bricks are lightweight, high-aluminum bricks, their dimensions do not fully meet the requirements of high-temperature electric furnaces. These bricks must be cut and polished to standard sizes. This process generates a lot of dust and requires operators to manually carry the lightweight, high-aluminum bricks to the operating table, posing a safety hazard and wasting manpower and resources. Utility Model Content

[0004] In order to solve the above problems, the present invention provides the following technical solutions:

[0005] A high-temperature electric furnace maintenance device, comprising:

[0006] A maintenance table comprising a table body and a cutting device provided on the surface of the table body;

[0007] The feeding vehicle comprises a vehicle base and a material receiving platform provided on the vehicle base;

[0008] A linkage lifting assembly includes a pulling and winding device provided on the surface of the platform, a hydraulic telescopic member connecting the vehicle base and the material receiving platform, a liquid storage member provided on the vehicle base and internally provided with a liquid medium, and a propulsion type liquid delivery structure provided inside the liquid storage member. The liquid storage member is in communication with the interior of the hydraulic telescopic member, and the propulsion type liquid delivery structure is capable of inputting the liquid medium in the liquid storage member into the hydraulic telescopic member.

[0009] The propulsion type liquid delivery structure can be connected to the output end of the pulling and winding device through a rope. The surface of the platform is provided with a limiting groove adapted to the feeding trolley. After the feeding trolley enters the limiting groove, the pulling and winding device can pull the propulsion type liquid delivery structure through the rope to move inside the liquid storage part.

[0010] On the basis of the above technical solution, the present invention can also be improved as follows.

[0011] Furthermore, the pulling and winding device includes a winding motor, a winding drum arranged at the output end of the winding motor, and a pulling rope arranged on the winding drum.

[0012] Furthermore, the push-type liquid delivery structure includes a liquid pushing piston arranged inside the liquid storage component, and a connecting component arranged at one end of the liquid pushing piston away from the liquid storage component, and the connecting component can be connected to the pulling rope.

[0013] Furthermore, an air pressure channel communicating with the outside is provided inside the liquid storage component.

[0014] Furthermore, a hook is provided at one end of the pulling rope away from the winding drum, and a hanging ring adapted to the hook is provided on the surface of the connecting piece.

[0015] Furthermore, a limiting rod is provided on the surface of the vehicle base, and a movable hole adapted to the limiting rod is provided on the surface of the material receiving platform.

[0016] Furthermore, the material supporting platform can rise to the table surface of the table body through the limiting groove. A limiting structure is provided between the material supporting platform and the table body. The limiting structure can limit the position of the material supporting platform inside the table body when the overall height of the material supporting platform is greater than or equal to the height of the table surface of the table body.

[0017] Furthermore, the limiting structure includes a socket provided on the surface of the material receiving platform and the platform body, and a limiting rod provided inside the socket, and a socket adapted to the limiting rod is provided on the surface of the socket.

[0018] Furthermore, the material receiving platform includes a fixed bottom plate and an isolation mesh plate arranged on the fixed bottom plate, and a cavity is left between the fixed bottom plate and the isolation mesh plate.

[0019] Furthermore, there is a limiting plate inside the platform body for limiting the moving distance of the feeding vehicle inside the platform body, and an opening is provided on the surface of the limiting plate body for the pulling rope to pass through.

[0020] Compared with the prior art, the beneficial effects of the present invention are:

[0021] The utility model uses the linkage lifting component to enable the operator to place the lightweight high-aluminum bricks to be processed on the feeding trolley when the operator needs to cut and grind the lightweight high-aluminum bricks. After the feeding trolley is pushed to the maintenance platform, the feeding trolley is pulled into the maintenance platform via the pulling rope. After the feeding trolley is completely inside the maintenance platform, the pulling and winding device prompts the propulsion type liquid feeding structure to inject the liquid medium in the liquid storage part into the hydraulic telescopic part, so that the hydraulic telescopic part is extended as a whole, prompting the receiving platform to rise to the table surface of the maintenance platform. The operator does not need to manually carry the lightweight high-aluminum bricks. After the processing is completed, the feeding trolley is pushed out from the maintenance platform, and the next feeding trolley loaded with lightweight high-aluminum bricks to be processed can be sent into the maintenance platform. The operation is more efficient and quick. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0023] Figure 1 This is a schematic diagram of the front cross-sectional structure of the utility model;

[0024] Figure 2 It is a side view structural diagram of the utility model;

[0025] Figure 3 It is a schematic diagram of the top view structure of the utility model;

[0026] Figure 4 It is a schematic diagram of the top-sectional structure of the utility model;

[0027] Figure 5 It is a schematic diagram of the three-dimensional structure of the utility model material receiving platform.

[0028] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0029] 1. Maintenance platform; 11. Platform body; 12. Cutting device; 2. Feeding cart; 21. Carriage base; 22. Material receiving platform; 221. Fixed bottom plate; 222. Isolation mesh plate; 3. Linkage lifting assembly; 31. Pulling and winding device; 32. Hydraulic telescopic part; 33. Liquid storage part; 34. Propulsive liquid feeding structure; 341. Liquid pushing piston; 342. Connecting part; 4. Limiting rod; 5. Limiting structure; 6. Limiting plate. DETAILED DESCRIPTION

[0030] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The drawings illustrate several embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present invention.

[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are intended only to describe specific embodiments and are not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0032] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0033] It should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or the orientations or positional relationships in which the technical product is usually placed when in use. They are only for the convenience of describing the present technology and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present technology. In addition, terms such as "horizontal", "vertical", and "overhanging" do not mean that the components are required to be absolutely horizontal or overhanging, but may be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but may be slightly tilted.

[0034] See also Figure 1-5 The high-temperature electric furnace maintenance device of the present invention includes a maintenance platform 1, a feeding vehicle 2 that can enter the interior of the maintenance platform 1, and a linkage lifting component 3 connecting the maintenance platform 1 and the feeding vehicle 2.

[0035] Among them, the maintenance platform 1 includes a platform body 11 and a cutting device 12 arranged on the surface of the platform body 11. The cutting device 12 can be a common cutting machine or grinder for processing lightweight high-alumina bricks, and the feeding car 2 includes a car base 21 and a material receiving platform 22 arranged on the car base 21.

[0036] Universal wheels are provided at the bottom of the vehicle base 21 to facilitate the operator's material transfer operation.

[0037] The linkage lifting assembly 3 includes a pulling and winding device 31 arranged on the surface of the platform 11, a hydraulic telescopic part 32 connecting the vehicle base 21 and the material receiving platform 22, a liquid storage part 33 with a liquid medium inside the vehicle base 21, and a propulsion type liquid delivery structure 34 inside the liquid storage part 33. The liquid storage part 33 is communicated with the interior of the hydraulic telescopic part 32, and the propulsion type liquid delivery structure 34 can be connected to the output end of the pulling and winding device 31 through a rope. A limiting groove adapted for the feeding cart 2 is provided on the surface of the platform 11. After the feeding cart 2 enters the limiting groove, the pulling and winding device 31 can pull the propulsion type liquid delivery structure 34 to move inside the liquid storage part 33 through the rope, and realize the traction of the feeding cart 2 and the lifting and lowering operation of the material receiving platform 22 through the pulling and winding device 31.

[0038] Specifically, the pulling and winding device 31 includes a winding motor, a winding drum arranged at the output end of the winding motor, and a pulling rope arranged on the winding drum, and the propulsion type liquid delivery structure 34 includes a liquid pushing piston 341 arranged inside the liquid storage part 33, and a connecting part 342 arranged at the end of the liquid pushing piston 341 away from the liquid storage part 33, the connecting part 342 can be connected to the pulling rope, and the pulling rope is provided with a hook at the end away from the winding drum, and the surface of the connecting part 342 is provided with a hanging ring adapted to the hook.

[0039] The connecting member 342 may be a common bracket-like structure.

[0040] At the same time, in order to ensure that the liquid-pushing piston 341 inside the liquid storage part 33 pumps the liquid medium, consistent with the existing technology, an air pressure channel communicating with the outside is provided inside the liquid storage part 33.

[0041] In some embodiments, in order to ensure the stability of the material receiving platform 22 during the lifting process, a limiting rod 4 is provided on the surface of the vehicle base 21, and a movable hole is provided on the surface of the material receiving platform 22 that is compatible with the limiting rod 4. At the same time, the material receiving platform 22 can rise to the table surface of the table body 11 through the limiting groove. A limiting structure 5 is provided between the material receiving platform 22 and the table body 11. The limiting structure 5 can limit the position of the material receiving platform 22 inside the table body 11 when the overall height of the material receiving platform 22 is greater than or equal to the height of the table surface of the table body 11. The limiting structure 5 includes a socket provided on the surface of the material receiving platform 22 and the table body 11, and a limiting rod provided inside the socket. The surface of the socket is provided with a socket that is compatible with the limiting rod.

[0042] In other embodiments, in order to collect the cut debris and avoid excessive residue on the material receiving platform 22, the material receiving platform 22 includes a fixed base plate 221 and an isolation mesh plate 222 arranged on the fixed base plate 221. A cavity is left between the fixed base plate 221 and the isolation mesh plate 222. There is a limiting plate 6 inside the platform body 11 to limit the moving distance of the feeding vehicle 2 inside the platform body 11, and the surface of the limiting plate 6 is provided with an opening for the pulling rope to pass through.

[0043] In the description of this technology, it should also be noted that, unless otherwise specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood broadly. For example, they can refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this technology based on the specific circumstances.

[0044] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A high-temperature electric furnace maintenance device, characterized in that: include: A maintenance platform (1) comprises a platform body (11) and a cutting device (12) disposed on the surface of the platform body (11); A feeding vehicle (2) comprising a vehicle base (21) and a material receiving platform (22) provided on the vehicle base (21); A linkage lifting assembly (3) comprises a pulling and winding device (31) provided on the surface of a platform (11), a hydraulic telescopic member (32) connecting a vehicle base (21) and a material receiving platform (22), a liquid storage member (33) provided on the vehicle base (21) and internally provided with a liquid medium, and a propulsion type liquid delivery structure (34) provided inside the liquid storage member (33), wherein the liquid storage member (33) is in communication with the interior of the hydraulic telescopic member (32), and the propulsion type liquid delivery structure (34) is capable of inputting the liquid medium in the liquid storage member (33) into the hydraulic telescopic member (32); The propulsion-type liquid-feeding structure (34) can be connected to the output end of the pulling and winding device (31) via a rope, and a limiting groove adapted to the feeding trolley (2) is provided on the surface of the platform (11). After the feeding trolley (2) enters the limiting groove, the pulling and winding device (31) can pull the propulsion-type liquid-feeding structure (34) via the rope to move inside the liquid storage part (33).

2. The high-temperature electric furnace maintenance device according to claim 1, characterized in that: The pulling and winding device (31) comprises a winding motor, a winding drum arranged at the output end of the winding motor, and a pulling rope arranged on the winding drum.

3. The high-temperature electric furnace maintenance device according to claim 2, characterized in that: The push-type liquid delivery structure (34) includes a liquid pushing piston (341) arranged inside the liquid storage part (33), and a connecting part (342) arranged at one end of the liquid pushing piston (341) away from the liquid storage part (33), and the connecting part (342) can be connected to the pulling rope.

4. The high-temperature electric furnace maintenance device according to claim 3, characterized in that: The liquid storage part (33) is provided with an air pressure channel communicating with the outside world.

5. The high-temperature electric furnace maintenance device according to claim 4, characterized in that: A hook is provided at one end of the pulling rope away from the reel, and a hanging ring adapted to the hook is provided on the surface of the connecting member (342).

6. The high-temperature electric furnace maintenance device according to claim 5, characterized in that: A limiting rod (4) is provided on the surface of the vehicle base (21), and a movable hole adapted to the limiting rod (4) is provided on the surface of the material receiving platform (22).

7. The high-temperature electric furnace maintenance device according to claim 6, characterized in that: The material receiving platform (22) can be raised to the table surface of the table body (11) through the limiting groove, and a limiting structure (5) is provided between the material receiving platform (22) and the table body (11). The limiting structure (5) can limit the position of the material receiving platform (22) inside the table body (11) when the overall height of the material receiving platform (22) is greater than or equal to the table surface height of the table body (11).

8. The high-temperature electric furnace maintenance device according to claim 7, characterized in that: The limiting structure (5) comprises a socket provided on the surface of the material receiving platform (22) and the platform body (11), and a limiting rod provided inside the socket. The socket surface is provided with a socket adapted to the limiting rod.

9. The high-temperature electric furnace maintenance device according to claim 8, characterized in that: The material receiving platform (22) comprises a fixed bottom plate (221) and an isolation mesh plate (222) arranged on the fixed bottom plate (221), and a cavity is left between the fixed bottom plate (221) and the isolation mesh plate (222).

10. The high-temperature electric furnace maintenance device according to claim 9, characterized in that: There is a limiting plate (6) inside the platform (11) for limiting the moving distance of the feeding vehicle (2) inside the platform (11), and an opening is provided on the surface of the limiting plate (6) for the pulling rope to pass through.