Galvanized coil finished product defect detection device
By introducing dustproof frames and moisture removal components into the galvanized coiled finished product detection device, the problem of pollution of the detection probe in the dusty environment is solved, and more efficient detection accuracy and equipment stability are achieved, reducing maintenance needs.
Patent Information
- Application Number
- CN202422141943.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-09-02
AI Technical Summary
When the existing galvanized coiled product detection device is used in dusty environments, the detection probe is susceptible to dust contamination, which affects the detection accuracy, and requires frequent manual cleaning, resulting in long equipment wear and maintenance cycles.
A galvanized coil defect detection device including dustproof frame and moisture removal component is designed to achieve dustproof protection during non-use through sealing plates and soft glue strips, and combined with desiccant to reduce the impact of moisture, ensuring the cleaning and stability of the detection component.
Effectively prevent dust and moisture from contaminating the detection components, reduce maintenance frequency, improve detection accuracy and equipment stability, and shorten maintenance cycles.
Smart Images

Figure CN223244414U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of zinc coil detection, and in particular relates to a device for detecting defects of finished galvanized coils. Background Art
[0002] Galvanized coils are currently manufactured by immersing thin steel sheets in a bath of molten zinc, forming a zinc coating on the surface. This coating effectively protects the steel from rust and corrosion. To ensure the quality of galvanized coils, laser inspection is often used during production, particularly for quality control and surface defect detection.
[0003] Chinese patent application number CN202222019988.9 discloses a device for detecting bulge defects in cold-rolled galvanized steel coils, including a bracket, a saddle, a detector, and a track. Four support rods and a top plate form a table-like structure. The saddle is placed in the middle of the support rods. The detector is a laser detection device, which is assembled on the track. The track is a groove-type structure slide inside, and the slider is assembled in the slide.
[0004] The above solution uses a detector to realize automatic detection of bulge defects of cold-rolled galvanized products, and provides the secondary system with the unevenness information of the outer side of the steel coil, so that technicians can query the curve information and evaluate the degree of bulge of the steel coil through the secondary system, and analyze the bulge defects of the steel coil through the accumulated data. However, in actual use, a certain amount of dust is often generated during mechanical operations such as cutting, packaging, and transportation. Therefore, there is generally a certain amount of dust in the detected air. The detection probe is continuously exposed to the dust environment, which will cause dust pollutants to gradually adhere to the surface of the probe. The laser probe usually contains lenses and optical elements. These components are very sensitive to dust and pollutants, which will affect the accuracy of its detection. Therefore, frequent manual cleaning is usually required, which not only wastes manpower and time, but also disassembly and reinstallation of parts may accelerate equipment wear.
[0005] In view of this, the present utility model is proposed. Utility Model Content
[0006] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a device for detecting defects in finished galvanized coils.
[0007] In order to solve the above technical problems, the basic concept of the technical solution adopted by the present invention is:
[0008] A device for detecting defects in finished galvanized coils comprises a detection frame and a display tray. The display tray is located inside the detection frame, the galvanized coil body is disposed on the upper side of the display tray, and an empty slot plate is fixedly connected to the lower side of the detection frame. A slider is slidably engaged with the inner wall of the empty slot plate.
[0009] A detection assembly is installed on the lower side of the slider, and a dustproof frame located on the outer side of the empty slot plate is fixedly connected to the lower side of the detection frame. An opening and closing opening is provided on one side of the inner wall of the dustproof frame, and a sealing plate is rotatably fitted on the inner wall of the opening and closing opening. A reset groove is fixedly provided on one side of the opening and closing opening, and two tension springs fixedly connected to the sealing plate are fixedly connected on one side of the inner wall of the reset groove. A soft rubber strip that matches the opening and closing opening is fixedly connected to one side of the sealing plate.
[0010] A dehumidification component is installed on one side of the dustproof frame, and a driving component is installed inside the empty slot plate.
[0011] Optionally, in order to scan and detect the galvanized coil body, the detection component includes a main box fixedly connected to the lower side of the slider and a laser probe fixedly connected to the lower side of the main box, and the laser probe cooperates with the main box.
[0012] Optionally, in order to maintain the dryness inside the dust removal frame and reduce the damage caused by moisture to the detection component, the dehumidification component includes a mounting port opened on one side of the dust removal frame, a square mesh frame fixedly connected to the inner wall of the mounting port, a sealing plate fixedly connected to one side of the dust removal frame and coordinated with the square mesh frame, and a desiccant arranged inside the square mesh frame.
[0013] Optionally, in order to facilitate the detection component to move and scan, the driving component includes a threaded rod that rotates on one side of the inner wall of the empty slot plate and cooperates with the slider thread, and a stepping motor that is fixedly connected to one side of the empty slot plate and cooperates with the threaded rod.
[0014] Optionally, in order to fix the detection frame, a plurality of mounting seats are fixedly connected to the lower side of the detection frame, and a plurality of connecting pins are fixedly connected to the upper sides of the plurality of mounting seats.
[0015] Optionally, in order to clean the inside of the dustproof frame, an inspection port is opened on the other side of the inner wall of the dustproof frame, and a sealing door that is rotatably matched with the inspection port is provided on the other side of the dustproof frame.
[0016] Optionally, in order to facilitate observation of the interior of the dustproof frame, an observation port is provided on one side of the sealing door, and a transparent plate is fixedly connected to the inner wall of the observation port.
[0017] Optionally, in order to facilitate sealing between the sealing plate and the hinged portion of the opening and closing opening and improve the sealing performance, a sealing sheet is fixedly connected to one side of the inner wall of the opening and closing opening, and the sealing sheet abuts against the sealing plate.
[0018] After adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art. Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described below at the same time:
[0019] 1. The utility model sets a dustproof frame, which can realize that when not in use, the sealing plate is squeezed by the main chassis to open the opening and closing mouth. When the sealing plate is separated, the sealing plate is straightened by the action of the tension spring, and the sealing is achieved by the soft rubber strip, so that the laser probe can be dust-proof when not in use, avoiding the adsorption of dust in the air during non-use, reducing the dust adsorption and cleaning cycle of the laser, and thus shortening the maintenance cycle.
[0020] 2. By setting up a dehumidification component, the moisture inside the dustproof frame can be adsorbed by the desiccant to ensure the dryness inside the dust removal frame, thereby reducing the possibility of the detection component being affected by moisture erosion, thereby improving the stability of the detection component operation.
[0021] The specific implementation of the present invention will be described in further detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The drawings described below are only some embodiments. A person skilled in the art can derive other drawings based on these drawings without inventive effort. In the drawings:
[0023] Figure 1 This is a schematic diagram of the overall three-dimensional structure of an embodiment of the present utility model;
[0024] Figure 2 This is a schematic diagram of a three-dimensional cross-sectional structure of a dustproof frame according to an embodiment of the present invention;
[0025] Figure 3 For an embodiment of the present utility model Figure 2 A in the middle is an enlarged structural diagram;
[0026] Figure 4 This is a schematic diagram of the three-dimensional structure of the hollow slot plate according to one embodiment of the present utility model;
[0027] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0028] 1. Detection frame; 2. Display plate; 3. Galvanized coil body; 4. Empty slot plate; 5. Slider; 6. Detection component; 601. Main chassis; 602. Laser probe; 7. Dustproof frame; 8. Opening and closing mouth; 9. Sealing plate; 10. Reset groove; 11. Tension spring; 12. Soft rubber strip; 13. Dehumidification component; 131. Installation mouth; 132. Square mesh frame; 133. Sealing plate; 134. Desiccant; 14. Drive component; 141. Threaded rod; 142. Stepper motor; 15. Mounting seat; 16. Connecting pin; 17. Inspection port; 18. Sealing door; 19. Observation port; 20. Transparent plate; 21. Sealing piece.
[0029] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION
[0030] The present invention will now be described in further detail with reference to the accompanying drawings.
[0031] See also Figure 1-4 As shown, in this embodiment, a galvanized coil finished product defect detection device is provided, which includes a detection frame 1 and a display tray 2. The display tray 2 is located inside the detection frame 1. The galvanized coil body 3 is provided on the upper side of the display tray 2. The lower side of the detection frame 1 is fixedly connected to an empty slot plate 4. The inner wall of the empty slot plate 4 is slidably engaged with a slider 5.
[0032] A detection assembly 6 is installed on the lower side of the slider 5. A dustproof frame 7 located on the outside of the empty slot plate 4 is fixedly connected to the lower side of the detection frame 1. An opening and closing opening 8 is provided on one side of the inner wall of the dustproof frame 7. A sealing plate 9 is rotatably fitted on the inner wall of the opening and closing opening 8. A reset groove 10 is fixedly provided on one side of the opening and closing opening 8. Two tension springs 11 fixedly connected to the sealing plate 9 are fixedly connected to one side of the inner wall of the reset groove 10. A soft rubber strip 12 that matches the opening and closing opening 8 is fixedly connected to one side of the sealing plate 9.
[0033] A dehumidification component 13 is installed on one side of the dustproof frame 7 , and a driving component 14 is installed inside the empty slot plate 4 .
[0034] One aspect of the present embodiment is as follows: when in use, the galvanized coil body 3 is first transported to the upper side of the display tray 2 by the corresponding equipment. After it stabilizes, the stepper motor 142 is started to drive the threaded rod 141 to rotate, and the slider 5 is dragged to drive the detection component 6 to move. During the movement, the corresponding galvanized coil body 3 is illuminated by the laser probe 602 to form an image, which is then compared and processed by the corresponding system. This is a prior art and will not be described in detail.
[0035] After the detection is completed, the slider 5 is reset by reversing the stepper motor 142. During the reset process, its laser probe 602 will squeeze the sealing plate 9, so that the sealing plate 9 opens the opening and closing mouth 8. When the detection component 6 moves to a certain distance inside the dustproof frame 7, it is separated from the sealing plate 9, and then the sealing plate 9 is straightened by the action of the tension spring 11, so that the sealing plate 9 is reset. During the reset process, the soft rubber strip 12 is squeezed and fits between the opening and closing mouth 8, thereby sealing the dustproof frame 7. Then, when not in detection, the detection component 6 can be sealed by the dustproof frame 7, reducing the possibility of contact with dust during non-use, reducing the adsorption of dust on the detection component 6, and shortening its maintenance cycle.
[0036] The detection component 6 of this embodiment includes a main box 601 fixedly connected to the lower side of the slider 5, and a laser probe 602 fixedly connected to the lower side of the main box 601. The laser probe 602 cooperates with the main box 601. The laser probe 602 emits a light source after being started, and then scans the galvanized coil body 3, and then reflects and receives it. The data is then transmitted to the main box 601. The galvanized coil body 3 is detected through the main box 601 and the external reality device. This is a prior art and will not be described in detail.
[0037] The dehumidification component 13 of this embodiment includes a mounting port 131 opened on one side of the dustproof frame 7, a square mesh frame 132 fixedly connected to the inner wall of the mounting port 131, a sealing plate 133 fixedly connected to one side of the dustproof frame 7 and matched with the square mesh frame 132, and a desiccant 134 arranged inside the square mesh frame 132. The desiccant 134 is in the square mesh frame 132, and the sealing plate 133 seals the square mesh frame 132, thereby sealing the interior of the dustproof frame 7. The desiccant 134 can absorb moisture inside the dustproof frame 7, thereby reducing the humidity inside the dustproof frame 7 and preventing moisture from affecting the detection component 6 or even damaging it.
[0038] The driving assembly 14 of this embodiment includes a threaded rod 141 that is rotatably engaged with one side of the inner wall of the hollow slot plate 4 and threadedly engaged with the slider 5, and a stepper motor 142 that is fixedly connected to one side of the hollow slot plate 4 and engaged with the threaded rod 141. The stepper motor 142 can rotate the hand threaded rod 141, and then the threaded rod 141 can drive the slider 5 to move. The stepper motor 142 is a commonly used motor on the market.
[0039] The lower side of the detection frame 1 of this embodiment is fixedly connected to multiple mounting seats 15, and the upper side of the multiple mounting seats 15 is fixedly connected to multiple connecting pins 16. The mounting seats 15 can be fixed through the connecting pins 16 through corresponding fixing parts, such as bolts, collision screws, etc., thereby ensuring the stability of the detection device.
[0040] An inspection port 17 is provided on the other side of the inner wall of the dustproof frame 7 of this embodiment, and a sealing door 18 is rotatably provided on the other side of the dustproof frame 7 to cooperate with the inspection port 17. The inspection port 17 can be used to facilitate cleaning the interior of the dustproof frame 7 or inspecting and disassembling the internal components.
[0041] An observation port 19 is provided on one side of the sealing door 18 of this embodiment. A transparent plate 20 is fixedly connected to the inner wall of the observation port 19 . The transparent plate 20 in the observation port 19 allows for easy observation of the cleanliness of the interior of the dustproof frame 7 .
[0042] A sealing sheet 21 is fixedly connected to one side of the inner wall of the opening and closing mouth 8 of this embodiment, and the sealing sheet 21 abuts against the sealing plate 9. Through the abutment between the sealing sheet 21 and the sealing plate 9, the hinged part of the sealing plate 9 can be sealed to prevent dust from entering from the hinged part and improve the sealing performance.
[0043] The present invention is not limited to the above-described embodiments. Any structural changes made under the guidance of the present invention should be understood by anyone. Any technical solution that is the same or similar to the present invention falls within the scope of protection of the present invention. The technology, shape, and structure not described in detail in the present invention are all known technologies.
Claims
1. A galvanized coil finished product defect detection device, characterized in that: include: A detection frame (1) and a display plate (2), wherein the display plate (2) is located inside the detection frame (1), a galvanized coil body (3) is provided on the upper side of the display plate (2), an empty slot plate (4) is fixedly connected to the lower side of the detection frame (1), and a slider (5) is slidably fitted on the inner wall of the empty slot plate (4); A detection assembly (6) is installed on the lower side of the slider (5); a dustproof frame (7) located outside the empty slot plate (4) is fixedly connected to the lower side of the detection frame (1); an opening (8) is provided on one side of the inner wall of the dustproof frame (7); a sealing plate (9) is rotatably matched with the inner wall of the opening (8); a reset groove (10) is fixedly provided on one side of the opening (8); two tension springs (11) fixedly connected to the sealing plate (9) are fixedly connected to one side of the inner wall of the reset groove (10); and a soft rubber strip (12) matched with the opening (8) is fixedly connected to one side of the sealing plate (9); A dehumidification component (13) is installed on one side of the dustproof frame (7), and a driving component (14) is installed inside the empty slot plate (4).
2. A galvanized coil finished product defect detection device according to claim 1, characterized in that: The detection assembly (6) comprises a mainframe box (601) fixedly connected to the lower side of the slider (5) and a laser probe (602) fixedly connected to the lower side of the mainframe box (601). The laser probe (602) and the mainframe box (601) cooperate with each other.
3. The galvanized coil finished product defect detection device according to claim 1, characterized in that: The dehumidification component (13) comprises a mounting opening (131) provided on one side of the dustproof frame (7), a square mesh frame (132) fixedly connected to the inner wall of the mounting opening (131), a blocking plate (133) fixedly connected to one side of the dustproof frame (7) and cooperating with the square mesh frame (132), and a desiccant (134) arranged inside the square mesh frame (132).
4. The device for detecting defects in finished galvanized coils according to claim 1, characterized in that: The driving assembly (14) comprises a threaded rod (141) rotatably engaged with one side of the inner wall of the slotted plate (4) and threadably engaged with the slider (5), and a stepping motor (142) fixedly connected to one side of the slotted plate (4) and engaged with the threaded rod (141).
5. The device for detecting defects in finished galvanized coils according to claim 1, characterized in that: The lower side of the detection frame (1) is fixedly connected to a plurality of mounting seats (15), and the upper sides of the plurality of mounting seats (15) are fixedly connected to a plurality of connecting pins (16).
6. The device for detecting defects in finished galvanized coils according to claim 1, characterized in that: An inspection opening (17) is provided on the other side of the inner wall of the dustproof frame (7), and a sealing door (18) is rotatably matched with the inspection opening (17) on the other side of the dustproof frame (7).
7. A galvanized coil finished product defect detection device according to claim 6, characterized in that: An observation port (19) is provided on one side of the sealing door (18), and a transparent plate (20) is fixedly connected to the inner wall of the observation port (19).
8. The device for detecting defects in finished galvanized coils according to claim 1, characterized in that: A sealing sheet (21) is fixedly connected to one side of the inner wall of the opening (8), and the sealing sheet (21) abuts against the sealing plate (9).
Citation Information
Patent Citations
Device for detecting upheaval defect of cold-rolled galvanized steel coil
CN218496797U