Test fixture structure
By introducing a movable support body to the test fixture structure, the fracture problem of transformed wires during thermal deformation is solved, stable support of the wire harness is achieved, and the smoothness and efficiency of the equipment are improved.
Patent Information
- Application Number
- CN202421272870.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-06-05
AI Technical Summary
During the manufacturing process of lithium-ion batteries, the transformed wires become soft, deformed and collapsed under long-term heat conduction and heat radiation, resulting in fracture and affecting the normal use of the equipment.
A test fixture structure is designed, including a frame, a moving drive mechanism, a wire harness, a movable support body and a ply plate. The wire harness is supported by the movable support body to avoid being squeezed and broken when it is heated. The movable support body is electrically connected to the ply plate to realize the support function of the wire harness when it moves with the ply plate.
It improves the protection performance of the wiring harness, ensures that the length of the wiring harness is sufficient to meet the normal use of the equipment, improves the smoothness and efficiency of the wiring harness, and extends the service life of the wiring harness.
Smart Images

Figure CN223244617U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of lithium ion battery manufacturing, and in particular relates to a test fixture structure. Background Art
[0002] In the lithium-ion battery manufacturing industry, one type of formation equipment is FCT equipment. FCT functional test fixtures are used to test product functionality. FCT functional test fixtures primarily test lithium-ion battery PCBAs (printed circuit boards). PCBAs undergo various performance tests using different fixtures. FCT test fixtures primarily test the PCBA after power-on, covering voltage, current, power, power factor, frequency, duty cycle, brightness and color, character recognition, voice recognition, temperature measurement, pressure measurement, and motion control.
[0003] In the FCT functional test fixture, the formation cables are installed in the cable trays on both sides of the fixture; they move with the fixture layers. However, during the battery cell formation process, the fixture layers remain at a constant temperature of 80°C. Because the formation cables are located in close proximity to the fixture layers, they can soften, deform, and collapse significantly under prolonged heat conduction and radiation. This collapsed portion of the cable becomes trapped between the cable bracket and the cable connector. As the cable moves with the fixture layers, it is squeezed by the bracket and breaks, rendering the entire fixture unusable. Utility Model Content
[0004] The purpose of the present invention is to provide a test fixture structure to address the deficiencies of the existing technology, which can solve the technical problem that the above-mentioned formed wiring will obviously soften, deform and collapse under long-term heat conduction and heat radiation, and the collapsed part will be squeezed by the bracket and break.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A test fixture structure includes a frame, a motion drive mechanism, a wiring harness, a movable support body, and at least two clamping plates; the motion drive mechanism is connected to the frame; and the movable end of the motion drive mechanism is connected to all the clamping plates; a clamping gap is provided between two adjacent clamping plates; one end of the wiring harness is connected to one end of the movable support body and is electrically connected to the clamping plates; and one end of the movable support body is connected to the clamping plates.
[0007] Preferably, the number of the clamping plates is at least three and they are arranged side by side; one end of the movable support body is connected to the side end of the outermost clamping plate; and the other end of the movable support body is connected to the frame.
[0008] Preferably, a mounting block is provided at a side end of the clamping plate, and a mounting gap is provided between the mounting block and the movable support body; one end of the wiring harness is connected to the mounting gap;
[0009] Furthermore, the wiring harness itself at least partially abuts against the surface of the movable support body.
[0010] Preferably, the test fixture structure further includes a connector; two ends of the connector are respectively connected to the mounting block and the movable support body.
[0011] Preferably, the mounting block is provided with at least one first mounting hole; the connecting head is provided with a second mounting hole corresponding to the first mounting hole;
[0012] And / or, the connecting head is further provided with at least one third mounting hole; and the movable support body is provided with a fourth mounting hole corresponding to the third mounting hole.
[0013] Preferably, the movable support body includes at least two rotating bodies and at least one connecting block; the two adjacent rotating bodies are rotatably connected; the connecting block is connected to the rotating body at the outermost edge; and one end of the wiring harness is connected to the connecting block.
[0014] Preferably, a surface of the supporting transverse block is provided with a limiting groove corresponding to the wiring harness.
[0015] Preferably, the rotating body includes at least two supporting side blocks arranged side by side and a supporting transverse block connected between two adjacent supporting side blocks; and a rotating column is provided at one end of the same supporting side block; and a rotating hole corresponding to the rotating column is provided at the other end of the same supporting side block.
[0016] Preferably, the supporting side block includes a first connecting segment, a main body segment and a second connecting segment connected in sequence; and the projection of the first connecting segment toward the main body segment and the projection of the second connecting segment toward the main body segment at most partially overlap.
[0017] Preferably, the motion drive mechanism includes a drive motor and a rotating shaft; the drive motor is arranged on the frame and is drivingly connected to the rotating shaft; all the clamps are connected to the surface of the rotating shaft.
[0018] The beneficial effect of the present invention is that the technical solution assembles one end of the wiring harness and one end of the movable support body to the same splint at the same time, so that when the wiring harness follows the movement of the splint, the movable support body can support the wiring harness, so as to avoid the temperature carried by the splint itself causing the wiring harness to soften and deform and be squeezed and broken between the splint and the frame, thereby improving the protection performance of the wiring harness and ensuring that the length of the wiring harness during use is sufficient for the normal use of the entire equipment, so as to improve the fluency and efficiency of use. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The following will refer to the attached Figures 1 to 5 To describe the features, advantages and technical effects of exemplary embodiments of the present invention.
[0020] Figure 1 This is a front view of a test fixture structure according to an embodiment of the present invention;
[0021] Figure 2 This is a partial enlarged view of the test fixture structure of an embodiment of the present utility model;
[0022] Figure 3 This is a structural schematic diagram of a test fixture structure in a wiring harness assembly state according to an embodiment of the present invention;
[0023] Figure 4 This is a structural diagram of a connector of a test fixture structure according to an embodiment of the present invention;
[0024] Figure 5 This is a structural schematic diagram of a movable support body of a test fixture structure according to an embodiment of the present invention.
[0025] In the figure: 1-frame; 2-motion drive mechanism; 21-drive motor; 22-rotating shaft; 3-clamp; 301-clamping gap; 4-wiring harness; 5-movable support body; 51-rotating body; 511-support side block; 5111-main body section; 5112-first connecting section; 5113-second connecting section; 5114-rotating column; 5115-rotating hole; 512-support transverse block; 5121-limiting groove; 52-connecting block; 521-fourth mounting hole; 6-mounting block; 601-horizontal block; 602-vertical block; 61-first mounting hole; 7-connector; 71-second mounting hole; 72-third mounting hole; 721-first through hole; 722-second through hole; 8-mounting gap. DETAILED DESCRIPTION
[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this application belongs; the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned figure descriptions are intended to cover non-exclusive inclusions.
[0027] In the description of the embodiments of this application, the technical terms "first" and "second" are used only to distinguish different objects and should not be understood to indicate or imply relative importance or implicitly specify the quantity, specific order, or primary and secondary relationship of the indicated technical features. In the description of the embodiments of this application, the meaning of "plurality" is more than two, unless otherwise clearly and specifically defined.
[0028] References herein to "embodiments" mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0029] In the description of the embodiments of this application, the term "and / or" is simply a description of the association relationship between related objects, indicating that three relationships can exist. For example, A and / or B can mean: A exists alone, A and B exist simultaneously, or multiple situations exist. In addition, the character " / " in this document generally indicates that the related objects are in an "or" relationship.
[0030] In the description of the embodiments of the present application, the term "multiple" refers to more than two (including two). Similarly, "multiple groups" refers to more than two groups (including two groups), and "multiple pieces" refers to more than two pieces (including two pieces).
[0031] In the description of the embodiments of the present application, the technical terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present application.
[0032] In the description of the embodiments of the present application, unless otherwise expressly specified or limited, technical terms such as "installed," "connected," "connected," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integration; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; internal connections between two components or interactions between two components. Those skilled in the art can understand the specific meanings of the above terms in the embodiments of the present application based on specific circumstances.
[0033] The following is combined with Figures 1 to 5 The present invention is further described in detail, but is not intended to limit the present invention.
[0034] like Figure 1 As shown, in one embodiment of the present invention, the test fixture structure includes a frame 1, a motion drive mechanism 2, a wiring harness 4, a movable support body 5 and at least two clamps 3; the motion drive mechanism 2 is connected to the frame 1; and the movable end of the motion drive mechanism 2 is connected to all the clamps 3 so that all the clamps 3 move in the frame 1; a clamping gap 301 is provided between two adjacent clamps 3; one end of the wiring harness 4 is connected to one end of the movable support body 5, and is electrically connected to the clamp 3 (that is, one end of the wiring harness 4 is fixed or snap-fitted to one end of the movable support body 5, and one end of the wiring harness 4 is electrically connected to the clamp 3); and one end of the movable support body 5 is connected to the clamp 3.
[0035] The technical solution of the present invention assembles one end of the wiring harness and one end of the movable support body to the same splint 3 at the same time, so that when the wiring harness 4 follows the movement of the splint 3, the movable support body 5 can support the wiring harness 4, so as to avoid the temperature carried by the splint 3 itself causing the wiring harness 4 to be softened and deformed and then be squeezed and broken between the splint 3 and the frame 1, thereby improving the protection performance of the wiring harness 4 and ensuring that the length of the wiring harness 4 during use is sufficient for the normal use of the entire equipment, so as to improve the fluency and efficiency of use.
[0036] Specifically, in some embodiments, Figure 1 As shown, the motion drive mechanism 2 includes a drive motor 21 and a rotating shaft 22. The drive motor 21 is mounted on the frame 1 and is in driving connection with the rotating shaft 22. All of the clamping plates 3 are connected to the surface of the rotating shaft 22. The rotating shaft 22 is a rotating screw. Driven by the drive motor 21, all of the clamping plates 3 perform a reciprocating lateral motion within the frame 1, achieving operational flexibility for testing.
[0037] Specifically, in some embodiments, Figure 1As shown, there are at least three clamping plates 3 arranged side by side; one end of the movable support 5 is connected to the side end of the outermost clamping plate 3; the other end of the movable support 5 is connected to the frame 1. In other words, by assembling the movable support 5 and the wire harness 4 at the same end to the outermost clamping plate 3, the phenomenon of the middle clamping plate 3 effectively clamping the wire harness 4 can be effectively prevented, and the wire harness 4 can be kept as long as possible, ensuring that the length of the wire harness 4 is sufficient for normal use of the entire device during use.
[0038] Specifically, in some embodiments, Figures 1 to 3 As shown, a mounting block 6 is provided at the side end of the clamping plate 3, and a mounting gap 8 is defined between the mounting block 6 and the movable support 5. One end of the wiring harness 4 is connected to the mounting gap 8, and the wiring harness 4 itself at least partially abuts the surface of the movable support 5. In other words, by clamping the wiring harness 4 between the mounting block 6 and the movable support 5, and then supporting at least partially the middle section of the wiring harness 4 against the surface of the movable support 5, even if the wiring harness 4 becomes soft during movement, it will not collapse or fall off the clamping plate 3, thereby ensuring the safety of the wiring harness 4 and extending its service life.
[0039] In some embodiments, the mounting block 6 includes an obliquely arranged horizontal block 601 and a vertical block 602. The mounting gap 8 is formed between the horizontal block 601, the vertical block 602, and the movable support 5. The side end of the vertical block 602 abuts against the movable support 5. This structure can improve the clamping stability of the wiring harness 4 and ensure the stability of the overall assembly.
[0040] Specifically, in some embodiments, Figure 1 and 2 As shown, the test fixture structure also includes a connector 7; the two ends of the connector 7 are connected to the mounting block 6 and the movable support body 5 respectively. Figure 2 and 3 As shown in FIG4 , the mounting block 6 is provided with at least one first mounting hole 61; the connector 7 is provided with a second mounting hole 71 corresponding to the first mounting hole 61; that is, the connector 7 is assembled with the first mounting hole 61 and the second mounting hole 71 by bolts or screws, and is detachably connected to the mounting block 6; thereby ensuring the stability of the assembly and the convenience of disassembly and installation. Figure 2 and 4As shown in Figure 5, the connector 7 is further provided with at least one third mounting hole 72; the movable support body 5 is provided with a fourth mounting hole 521 corresponding to the third mounting hole 72; that is, the connector 7 is assembled with the third mounting hole 72 and the fourth mounting hole 521 by bolts or screws, and is detachably connected to the movable support body 5; thereby ensuring the stability of the assembly and the convenience of disassembly and installation. Furthermore, the connector 7 is a quadrilateral connector. This structure can reduce the production and processing costs of the connector 7, and can also ensure the convenience and flexibility of assembly. Further, as Figure 4 As shown, the third mounting holes 72 include at least two first through holes 721 and at least two second through holes 722; all first through holes 721 are arranged in a first straight line (vertically); all second through holes 722 are arranged in a second straight line (horizontally); and the first and second straight lines intersect. Furthermore, the first and second straight lines are perpendicular to each other. Positioning and assembling the first and second through holes 721 and 722 from different directions further improves the assembly stability between the movable support 5 and the connector 7.
[0041] Specifically, in some embodiments, Figure 1 and 5 As shown, the movable support 5 includes at least two rotating bodies 51 and at least one connecting block 52. Two adjacent rotating bodies 51 are connected in a rotational manner. The connecting block 52 is connected to the outermost rotating body 51. One end of the wiring harness 4 is connected to the connecting block 52. The connecting block 52 forms the mounting gap 8 with the mounting block 6 and the connector 7. The fourth mounting hole 521 is provided in the connecting block 52. In other words, the rotation of the rotating bodies 51 allows the rotating bodies 51 to support and drive the wiring harness 4 during the lateral movement of the clamping plate 3, thereby preventing the wiring harness from collapsing and improving safety and stability.
[0042] Specifically, in some embodiments, Figure 5 As shown, the rotating body 51 includes at least two supporting side blocks 511 arranged side by side and a supporting transverse block 512 connected between two adjacent supporting side blocks 511. A rotating post 5114 is provided at one end of each supporting side block 511, and a rotating hole 5115 corresponding to the rotating post 5114 is provided at the other end of each supporting side block 511. In other words, the rotating posts 5114 of one adjacent supporting side block 5114 are integrally assembled with the rotating holes 5115 of the other adjacent supporting side block 5115 to form a rotating structure, thereby enhancing flexibility.
[0043] Wherein, in some embodiments, Figure 5As shown, the supporting side block 511 includes a first connecting segment 5112, a main segment 5111 and a second connecting segment 5113 connected in sequence; and the projection of the first connecting segment 5112 toward the main segment 5111 and the projection of the second connecting segment 5113 toward the main segment 5111 at most partially overlap; that is, the first connecting segment 5112, the main segment 5111 and the second connecting segment 5113 form a "ㄅ" structure; thereby ensuring the flexibility of rotation.
[0044] Specifically, in some embodiments, Figure 5 As shown, the surface of the supporting transverse block 512 is provided with a retaining groove 5121 corresponding to the wiring harness 4. In other words, after one end of the wiring harness 4 is fixed by the connecting block 52, the connector 7 and the mounting block 6, at least part of the wiring harness 4 is retained and assembled in the retaining groove 5121 to prevent the wiring harness 4 from collapsing or excessive swinging and bending.
[0045] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
[0046] Based on the disclosure and teachings of the above description, those skilled in the art will be able to make changes and modifications to the above embodiments. Therefore, the present invention is not limited to the specific embodiments described above. Any obvious improvements, substitutions, or modifications made by those skilled in the art based on the present invention fall within the scope of protection of the present invention. In addition, although certain specific terms are used in this description, these terms are for convenience only and do not constitute any limitation on the present invention.
Claims
1. A test fixture structure, characterized by: It includes a frame, a motion drive mechanism, a wiring harness, a movable support body and at least two clamping plates; the motion drive mechanism is connected to the frame; And the movable end of the motion driving mechanism is connected to all the clamps; a clamping gap is provided between two adjacent clamps; one end of the wiring harness is connected to one end of the movable support body and is electrically connected to the clamp; and one end of the movable support body is connected to the clamp.
2. The test fixture structure according to claim 1, characterized in that: The number of the splints is at least three and they are arranged side by side; one end of the movable support body is connected to the side end of the outermost splint; The other end of the movable support body is connected to the frame.
3. The test fixture structure according to claim 1 or 2, characterized in that: A mounting block is provided at the side end of the clamping plate, and a mounting gap is provided between the mounting block and the movable support body; one end of the wiring harness is connected to the mounting gap; Furthermore, the wiring harness itself at least partially abuts against the surface of the movable support body.
4. The test fixture structure according to claim 3, characterized in that: The test fixture structure further includes a connector; two ends of the connector are respectively connected to the mounting block and the movable support body.
5. The test fixture structure according to claim 4, characterized in that: The mounting block is provided with at least one first mounting hole; the connecting head is provided with a second mounting hole corresponding to the first mounting hole; And / or, the connecting head is further provided with at least one third mounting hole; and the movable support body is provided with a fourth mounting hole corresponding to the third mounting hole.
6. The test fixture structure according to claim 1, characterized in that: The movable support body includes at least two rotating bodies and at least one connecting block; two adjacent rotating bodies are rotatably connected; the connecting block is connected to the rotating body at the outermost edge; and one end of the wiring harness is connected to the connecting block.
7. The test fixture structure according to claim 6, characterized in that: The rotating body includes at least two supporting side blocks arranged side by side and a supporting transverse block connected between two adjacent supporting side blocks; and one end of the same supporting side block is provided with a rotating column; the other end of the same supporting side block is provided with a rotating hole corresponding to the rotating column.
8. The test fixture structure according to claim 7, characterized in that: The surface of the supporting transverse block is provided with a limiting groove corresponding to the wiring harness.
9. The test fixture structure according to claim 8, characterized in that: The supporting side block includes a first connecting segment, a main body segment and a second connecting segment connected in sequence; and a projection of the first connecting segment toward the main body segment and a projection of the second connecting segment toward the main body segment at most partially overlap.
10. The test fixture structure according to claim 1, characterized in that: The motion driving mechanism includes a driving motor and a rotating shaft; the driving motor is arranged on the frame and is drivingly connected to the rotating shaft; all the clamping plates are connected to the surface of the rotating shaft.