Simulation on-load device for aluminum air battery
By designing a simulated loading device including a clamping mechanism and a limiting slot, the problem of inconvenience in fixing the aluminum anode plate in the aluminum air battery test is solved, the wire connection is simplified, and the test efficiency is improved.
Patent Information
- Application Number
- CN202422367302.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-09-27
AI Technical Summary
The simulated load test of existing aluminum air batteries lacks fixing devices for aluminum anode plates, which leads to troublesome wire connection operation and affects test efficiency.
A simulated loading device including a front cover, a rear cover and a bottom plate is designed, with a clamping mechanism and a limiting slot for fixing the aluminum anode plate and pluggable and unpluggable power through an elastic copper sheet to simplify wire connection.
The stable fixation of the aluminum anode plate and simplified wire connection are achieved, and the test efficiency is improved.
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Figure CN223244773U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of conductive performance testing of aluminum anodes, in particular to a simulated loading device for aluminum-air batteries. Background Art
[0002] An aluminum-air power source uses high-purity aluminum as the negative electrode, oxygen as the positive electrode, and potassium hydroxide or sodium hydroxide as the electrolyte to produce a chemical reaction. Existing portable aluminum-air fuel cells insert an aluminum anode plate into an oxygen-permeable housing, inject electrolyte into the housing to generate a discharge reaction, and then weld the aluminum anode to a conductive copper column, connecting it to an upper electrical box, which outputs the electricity through a port. The quality of the weld between the conductive copper column and the aluminum anode significantly affects the aluminum anode's conductivity. Because both copper and aluminum easily form oxides during welding, poorly welded aluminum anodes significantly reduce their conductivity, which in turn weakens the aluminum-air battery's constant-power load capacity.
[0003] In order to quickly test the conductive performance of aluminum anodes, a simulated load test is usually performed. A DC power supply and a DC electronic load are connected in series with the aluminum anode to form a circuit. The DC power supply outputs a specified voltage, and the DC electronic load carries a specified power. The voltage data on the electronic load display during constant power loading is used to determine the load capacity of the aluminum anode. The higher the voltage, the lower the resistance of the aluminum anode and the greater the load capacity.
[0004] However, the existing test lacks a device for fixing the aluminum anode plate. During the test, both the aluminum plate and the conductive copper column need to be connected with wires, which is cumbersome to operate. Utility Model Content
[0005] In order to solve the problems in the prior art, the utility model provides a simulated loading device for aluminum-air batteries.
[0006] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0007] A simulated loading device for an aluminum-air battery includes a device body composed of a front cover, a rear cover, and a bottom plate. A device space is formed in the middle of the device body, and the upper part of the device space is an open end. An aluminum anode plate enters the device space from the open end. A clamping mechanism is also provided in the device space. The aluminum anode plate cooperates with the clamping mechanism in a pluggable manner. The clamping mechanism is also connected to the negative electrode wire of a DC power supply. During the test, the aluminum anode plate is inserted into the device space and is clamped and fixed by the clamping mechanism. At the same time, the conductive copper column above the aluminum anode plate is exposed relative to the device space. The conductive copper column is used to connect to the electronic load.
[0008] Preferably, the bottom plate is fixedly connected to the lower end of the rear cover, the bottom surface of the front cover rests on the bottom plate, and the front cover and the rear cover are fixedly connected via corresponding locking components.
[0009] Preferably, the locking assembly includes locking holes respectively provided at the left and right positions of the front cover and the rear cover, and locking bolts pass through the locking holes to fix the front cover and the rear cover together.
[0010] Preferably, the front cover and the rear cover protrude toward the interior of the device space at the locking holes, and a notch is provided on the protruding portion, so that a limiting groove is formed at the notch after the front cover and the rear cover are connected, and the left and right sides of the aluminum anode plate form a guide plug-in fit with the limiting groove.
[0011] Preferably, the clamping mechanism is arranged at the bottom of the device space, and a wire outlet hole is provided on the front cover or the rear cover, and the wire connected to the clamping mechanism extends from the wire outlet hole and is connected to the DC power supply.
[0012] Preferably, the clamping mechanisms are provided in a group at the middle position of the device space, or in a group at the left and right positions of the device space.
[0013] Preferably, the clamping mechanism is an elastic copper sheet with an integral structure, comprising two relatively protruding parts, and the bottom of the elastic copper sheet with an integral structure is fixedly connected to the base plate.
[0014] Preferably, the bottom of the elastic copper sheet of the integral structure is glued or screwed to the bottom plate;
[0015] The screw connection method is set as follows: a mounting hole is provided at the bottom of the integral elastic copper sheet, through which screws are passed to be fixedly connected to the base plate; an insulating strip is added above the screws.
[0016] Preferably, the clamping mechanism is an elastic copper sheet with a split structure, including two elastic copper sheets fixedly mounted face to face on the front cover and the rear cover respectively, the two elastic copper sheets each having a protruding portion, and the protruding portions of the two elastic copper sheets are arranged opposite to each other.
[0017] Preferably, the lower end of the split-structure elastic copper sheet is fixedly connected to the front cover / rear cover.
[0018] Beneficial effects of the utility model:
[0019] The simulated loading device of the utility model can fix the aluminum anode plate, realize the pluggable power supply of the aluminum anode plate, simplify the operation process of wire connection, and improve test efficiency.
[0020] The utility model also has limit grooves at left and right positions in the device space. The aluminum anode plate is inserted into the elastic copper sheet through the limit grooves. On the one hand, the limit grooves play a guiding role. On the other hand, the limit grooves play a role in detecting the thickness specifications of the aluminum anode plate. An aluminum anode plate that is too thick cannot pass through the limit grooves. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is an overall schematic diagram of the utility model;
[0022] Figure 2 This is a schematic diagram of the back cover of the present invention;
[0023] Figure 3 It is a schematic diagram of the front cover of the present utility model;
[0024] Figure 4 It is a top view of the utility model;
[0025] Figure 5 This is a schematic diagram of the elastic copper sheet in Example 1 of the present utility model;
[0026] Figure 6 This is a schematic diagram of the installation of the elastic copper sheet and the back cover in the first embodiment of the present utility model;
[0027] Figure 7 This is a schematic diagram of inserting an elastic copper sheet into an aluminum anode plate in Example 1 of the present utility model;
[0028] Figure 8 This is a schematic diagram of the elastic copper sheet in the second embodiment of the present utility model;
[0029] Figure 9 This is a schematic diagram of the installation of the elastic copper sheet in the second embodiment of the present utility model;
[0030] Figure 10 This is a schematic diagram of the test principle of the simulation loading device in Example 3 of the present utility model.
[0031] The accompanying drawings are for illustrative purposes only and are not to be construed as limitations on this patent. To better illustrate this embodiment, some components of the accompanying drawings may be omitted, enlarged, or reduced in size, and do not represent the actual dimensions of the product. For those skilled in the art, it is understandable that some well-known structures and their descriptions may be omitted from the accompanying drawings. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.
[0033] Example 1:
[0034] like Figures 1 to 7 As shown, this embodiment provides a simulated loading device for aluminum-air batteries, including a device body composed of a front cover 1, a rear cover 2 and a bottom plate 3. A device space is formed in the middle of the device body, and the top of the device space is an open end, and the aluminum anode plate enters the device space from the open end.
[0035] Specifically, the rear cover 2 and the bottom plate 3 are an integral structure, the bottom plate 3 is horizontally arranged and fixedly connected to the lower end of the rear cover 2. The bottom surface of the front cover 1 rests on the bottom plate 3, and the front cover 1 and the rear cover 2 are fixedly connected by corresponding locking components.
[0036] In this embodiment, the locking assembly includes locking holes 4 respectively provided at the left and right positions of the front cover 1 and the rear cover 2 , and locking bolts pass through the locking holes 4 to fix the front cover and the rear cover together.
[0037] Furthermore, the front cover 1 and the rear cover 2 protrude into the installation space at the locking holes 4. The protruding portions are provided with notches 41, forming retaining grooves 5 at the notches when the front and rear covers 1 and 2 are connected. The left and right sides of the aluminum anode plate 6 form a guide and plug-in fit with the retaining grooves 5, allowing the aluminum anode plate 6 to be inserted into the installation space through the retaining grooves. The retaining grooves 5 serve as guides and also as a gauge for the thickness of the aluminum anode plate. Excessively thick aluminum anode plates cannot pass through the retaining grooves.
[0038] The bottom of the device space is also provided with a clamping mechanism, and the aluminum anode plate 6 is matched with the clamping mechanism in a pluggable manner. The back cover 2 is provided with a wire outlet 8, and the wire connected to the clamping mechanism extends from the wire outlet 8 and is connected to the DC power supply.
[0039] The depth of the clamping mechanism should be set to ensure that after the aluminum anode plate 6 is inserted into the device space and clamped and fixed by the clamping mechanism, the conductive copper column 7 above the aluminum anode plate 6 should be exposed relative to the device space to facilitate connection with the electronic load.
[0040] In this embodiment, the clamping mechanism is an elastic copper sheet 9 of an integral structure, including two relatively protruding parts. The bottom of the elastic copper sheet 9 of the integral structure is fixedly connected to the bottom plate 3.
[0041] The fixing method is not limited to gluing or screwing. The screwing method is configured as follows: the bottom of the integral elastic copper sheet 9 is provided with mounting holes, through which screws are passed to securely connect to the base plate 3. An insulating strip 10 is also required above the screws to prevent contact between the aluminum anode plate 6 and the screws.
[0042] In this embodiment, there are two elastic copper sheets 9 of an integral structure and they are arranged symmetrically on the left and right, but only one of them is connected to the DC power supply wire.
[0043] The simulated loading device of the utility model can fix the aluminum anode plate, realize the pluggable power supply of the aluminum anode plate, simplify the operation process of wire connection, and improve test efficiency.
[0044] Example 2:
[0045] like Figures 8 and 9As shown, the difference between this embodiment and the first embodiment is that the clamping mechanism is an elastic copper sheet with a split structure, and the split structure is easy to process.
[0046] The split-structure elastic copper sheet includes two face-to-face elastic copper sheets 11 fixedly mounted on the front cover 1 and the rear cover 2 , respectively. The two elastic copper sheets 11 each have a protruding portion, and the protruding portions of the two elastic copper sheets are arranged opposite to each other.
[0047] During installation, a mounting hole 12 is provided at the lower end of the split-structure elastic copper sheet 11 , and screws pass through the mounting hole 12 to be fixedly connected to the front cover 1 / the rear cover 2 .
[0048] In this embodiment, a group of split-structure elastic copper sheets are arranged in the middle of the device space, and are longer in the left and right directions, so as to achieve a stable clamping of the aluminum anode plate 6 .
[0049] Example 3:
[0050] like Figure 10 This embodiment also discloses a test principle for simulating a loading device.
[0051] The DC power supply, electronic load and simulated load device are connected in series to form the same circuit. The elastic copper sheet in the simulated load device is connected to the negative wire of the DC power supply. The aluminum anode plate is inserted into the simulated load device in a pluggable form. The aluminum anode plate contacts the elastic copper sheet to push the elastic copper sheet open. The elastic copper sheet elastically clamps the aluminum anode. The electronic load is connected to the conductive copper column of the aluminum anode to form an electrical circuit.
[0052] The above embodiments are only used to illustrate rather than limit the technical solutions of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that the present invention can still be modified or replaced by equivalents. Any modification or partial replacement that does not depart from the spirit and scope of the present invention should be included in the scope of the claims of the present invention.
[0053] If words such as "first" and "second" are used in this document to limit components, those skilled in the art should know that the use of "first" and "second" is only for the convenience of describing the present invention and simplifying the description. Unless otherwise stated, the above words have no special meaning.
[0054] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation to the present invention.
[0055] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
Claims
1. A simulated loading device for aluminum-air batteries, characterized by: The device comprises a main body composed of a front cover, a rear cover and a bottom plate, a device space being formed in the middle of the main body, an open end being above the device space, and the aluminum anode plate entering the device space from the open end; a clamping mechanism is also provided in the device space, and the aluminum anode plate cooperates with the clamping mechanism in a pluggable manner, and the clamping mechanism is simultaneously connected to the negative electrode wire of the DC power supply; during the test, the aluminum anode plate is inserted into the device space and clamped and fixed by the clamping mechanism, while the conductive copper column above the aluminum anode plate is exposed relative to the device space, and the conductive copper column is used to connect to the electronic load.
2. The simulated loading device for aluminum-air batteries according to claim 1, characterized in that: The bottom plate is fixedly connected to the lower end of the rear cover, the bottom surface of the front cover is against the bottom plate, and the front cover and the rear cover are fixedly connected via corresponding locking components.
3. The simulated loading device for aluminum-air batteries according to claim 2, characterized in that: The locking assembly includes locking holes respectively arranged at the left and right positions of the front cover and the rear cover, and locking bolts pass through the locking holes to fix the front cover and the rear cover together.
4. The simulated loading device for aluminum-air batteries according to claim 2, characterized in that: The front cover and the rear cover protrude toward the interior of the device space at the locking holes, and a notch is provided on the protruding portion, so that a limiting groove is formed at the notch after the front cover and the rear cover are connected, and the left and right sides of the aluminum anode plate form a guide plug-in fit with the limiting groove.
5. The simulated loading device for aluminum-air batteries according to any one of claims 1 to 4, characterized in that: The clamping mechanism is arranged at the bottom of the device space, and a wire outlet hole is provided on the front cover or the rear cover. The wire connected to the clamping mechanism extends from the wire outlet hole and is connected to the DC power supply.
6. The simulated loading device for aluminum-air batteries according to claim 5, characterized in that: The clamping mechanisms are arranged in a group at the middle position of the device space, or in a group at the left and right positions of the device space.
7. The simulated loading device for aluminum-air batteries according to claim 6, characterized in that: The clamping mechanism is an elastic copper sheet with an integral structure, comprising two relatively protruding parts, and the bottom of the elastic copper sheet with an integral structure is fixedly connected to the base plate.
8. The simulated loading device for aluminum-air batteries according to claim 7, characterized in that: The bottom of the elastic copper sheet of the integral structure is connected to the bottom plate by gluing or screwing; The screw connection method is set as follows: a mounting hole is provided at the bottom of the integral elastic copper sheet, through which screws are passed to be fixedly connected to the base plate; an insulating strip is added above the screws.
9. The simulated loading device for aluminum-air batteries according to claim 6, characterized in that: The clamping mechanism is a split-structure elastic copper sheet, comprising two elastic copper sheets fixedly mounted face to face on the front cover and the rear cover respectively. The two elastic copper sheets each have a protruding portion, and the protruding portions of the two elastic copper sheets are arranged opposite to each other.
10. The simulated loading device for aluminum-air batteries according to claim 9, characterized in that: The lower end of the split-structure elastic copper sheet is fixedly connected to the front cover / rear cover.