Shrimp and crab shell decalcification reaction device for chitosan production

By designing a shrimp and crab shell decalcification reaction device that facilitates movement and fixes the ladder unit, the observation and maintenance difficulties caused by the large size of the existing device are solved, and safe and efficient operation of the operators is achieved.

CN223249290UActive Publication Date: 2025-08-22YANGZHOU RIXING BIO TECH
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Patent Information

Application Number
CN202422722067.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-08-22
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

The existing shrimp and crab shell decalcification reaction device is large in size, and operators have difficulties in observing and maintaining it, especially the lack of convenient up and down channels, which leads to increased operating risks and reduced efficiency.

Method used

A shrimp and crab shell decalcification reaction device including a kettle body, a kettle cover, a ladder unit and an air supply unit is designed. The kettle body has a sandwich and a spiral tube, and the kettle cover has an observation window. The ladder unit is movable through a walking wheel and a rotating plate, and is fixed by a reinforced limit plate. The air supply unit provides efficient aeration and stirring.

Benefits of technology

It realizes convenient observation and maintenance of large reaction devices by operators, reduces operational risks and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a shrimp and crab shell decalcification reaction device for chitosan production, which comprises a kettle body and a kettle cover, a plurality of observation windows are arranged at the kettle cover, an air supply unit is arranged at the kettle body, an air outlet pipe is arranged at the kettle cover, the air outlet pipe is provided with an air outlet pipe valve, a rotating ring is arranged at the air outlet pipe through a bearing, and a ladder stand unit is arranged at the rotating ring. A fixed plate is arranged outside the kettle body, the crawling ladder unit is provided with walking wheels, a mounting seat is mounted at the crawling ladder unit, a rotating plate is mounted at the mounting seat through an elastic reset hinging part, the rotating plate is in a horizontal state when no external force exists, the rotating plate is provided with a clamping groove, and a plurality of reinforcing limiting plates are connected between the kettle body and the fixed plate. According to the shrimp and crab shell decalcification reaction device disclosed by the invention, an operator can easily observe and maintain the large-size reaction device up and down through the crawling ladder unit. And the ladder stand unit is convenient to move and limit, so that observation of the interior of the kettle body and maintenance of the reaction device are better realized.
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Description

Technical Field

[0001] The utility model relates to the field of chitosan production, and more specifically to a shrimp and crab shell decalcification reaction device for chitosan production. Background Art

[0002] The shrimp and crab shell decalcification reaction device for chitosan production plays a vital role in the production process of chitosan. The device is mainly used in chitosan production to decalcify shrimp and crab shells to remove the calcium salt components. The decalcified shrimp and crab shells are easier to further process and improve the extraction efficiency and purity of chitosan.

[0003] Existing shrimp and crab shell decalcification reaction devices are often large in size, which directly leads to some difficulties for operators when performing daily observation and maintenance on them. Especially in the absence of convenient up and down passages, operators often need to rely on unstable auxiliary equipment, such as makeshift ladders, which not only increases the risk of operation but also greatly reduces work efficiency. Even if some reaction devices are equipped with ladders, the ladders are often fixed. Due to the large size of the shrimp and crab shell decalcification reaction device, there are many locations that need to be observed or maintained. The fixed ladder limits the operator's range of movement to a certain extent and cannot meet the operator's needs for observation and maintenance at multiple locations. Utility Model Content

[0004] The utility model aims to overcome the defects of the prior art and provides a shrimp and crab shell decalcification reaction device for chitosan production.

[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a shrimp and crab shell decalcification reaction device for chitosan production, comprising a kettle body and a kettle cover, the kettle body having an interlayer, a spiral tube in the interlayer, a temperature sensor installed at the kettle body, a feed port and a plurality of liquid adding pipes at the kettle cover, the feed port having a feed port cover, the liquid adding pipe having a liquid adding pipe valve, the kettle body having a discharge pipe, the discharge pipe having a discharge pipe valve, the kettle cover also having a plurality of observation windows, an air supply unit installed at the kettle body, an air outlet pipe at the kettle cover, and an air outlet pipe having an air outlet pipe. The valve, a rotating ring is installed at the air outlet pipe through a bearing, and a ladder unit is installed at the rotating ring through a hinge seat. An annular fixed plate is provided on the outside of the kettle body, and the bottom of the ladder unit has a walking wheel that can abut the fixed plate. A mounting seat is installed at the ladder unit, and a rotating plate is installed at the mounting seat through an elastic reset hinge component. When there is no external force, the rotating plate is in a horizontal state, and the rotating plate has a card slot. A plurality of reinforcement limit plates distributed in an annular shape with equal intervals are connected between the kettle body and the fixed plate, and the reinforcement limit plates can be inserted into the card slot.

[0006] Furthermore, the ladder unit includes a curved ladder connected to the hinged seat and a vertical ladder fixedly connected to the curved ladder, and the mounting seat and the running wheels are both installed on the vertical ladder.

[0007] Thereby the ladder unit can move smoothly along the fixed plate.

[0008] Furthermore, the air supply unit includes an air supply main and multiple aeration pipes, a connecting pipe is connected between the aeration pipe and the air supply main, the air supply main has an air supply pipe valve, and the aeration pipe is connected to an aeration head located inside the kettle body.

[0009] Therefore, aeration can achieve a better decalcification reaction, and high-intensity aeration also plays a stirring role.

[0010] Furthermore, the mounting seat is provided with a first fixing ring, the rotating plate is provided with a second fixing ring, and the first fixing ring is connected to a hook portion via a pull rope.

[0011] Therefore, the hook portion can hook the second fixing ring, so that the rotating plate is in a vertical state, thereby breaking away from the limit of the reinforcement limit plate, so that the ladder can move.

[0012] Furthermore, the fixing plate has a plurality of mounting through holes distributed in a circular shape with equal intervals.

[0013] This makes it easier to fix the reaction device.

[0014] Furthermore, a plurality of reinforcing ribs distributed in an annular shape and at equal intervals are connected between the fixing plate and the kettle body.

[0015] Thereby enhancing the structural strength of the fixing plate.

[0016] Furthermore, the ends of the air outlet pipe, the feed pipe and the air supply main pipe are all provided with flanges.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The shrimp and crab shell decalcification reaction device of the present application is provided with a ladder unit, so that the operator can easily go up and down to observe and maintain the larger reaction device.

[0019] 2. In the shrimp and crab shell decalcification reaction device of the present application, the bottom of the ladder unit is equipped with walking wheels, the ladder unit can be moved, and the reinforced limiting plate can limit it, thereby better realizing the observation of the interior of the kettle and the maintenance of the reaction device. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 Schematic diagram of the reaction device;

[0021] Figure 2This is an enlarged view of area A;

[0022] Figure 3 This is a schematic diagram of the rotating plate being separated from the reinforcement limit plate;

[0023] Figure 4 This is an enlarged view of area B;

[0024] Figure 5 This is a schematic diagram of the movement of the ladder unit;

[0025] Figure 6 This is an enlarged view of area C;

[0026] Figure 7 This is an enlarged view of area D.

[0027] Explanation of the accompanying drawings: kettle body 1; discharge pipe 1.1; discharge pipe valve 1.2; kettle cover 2; feed port 2.1; feed port cover 2.2; liquid adding pipe 2.3; liquid adding pipe valve 2.4; observation window 2.5; air outlet pipe 2.6; air outlet pipe valve 2.7; air supply main pipe 3.1; air supply pipe valve 3.2; connecting pipe 3.3; aeration pipe 3.4; bearing 4; rotating ring 5; articulated seat 5.1; ladder unit 6; walking wheel 6.1; mounting seat 6.2; first fixing ring 6.2.1; rotating plate 6.3; slot 6.3.1; second fixing ring 6.3.2; curved ladder 6.4; vertical ladder 6.5; fixing plate 7; mounting through hole 7.1; reinforcement limit plate 8; reinforcing rib 9. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] The utility model provides Figure 1-7The decalcification reaction device for shrimp and crab shells used in chitosan production shown in the figure comprises a kettle body 1 and a kettle cover 2, wherein the kettle body 1 has an interlayer with a spiral tube in the interlayer, the kettle body 1 is equipped with a temperature sensor, the kettle cover 2 has a feed port 2.1 and multiple liquid adding pipes 2.3, the feed port 2.1 has a feed port cover 2.2, the liquid adding pipe 2.3 has a liquid adding pipe valve 2.4, the kettle body 1 has a discharge pipe 1.1, the discharge pipe 1.1 has a discharge pipe valve 1.2, the kettle cover 2 is also equipped with multiple observation windows 2.5, the kettle body 1 is equipped with an air supply unit, the kettle cover 2 has an outlet pipe 2.6, the outlet pipe 2.6 has an outlet pipe valve 2.7, the outlet pipe 2 .6 is equipped with a rotating ring 5 through a bearing 4, and a ladder unit 6 is equipped with a ladder unit 6 through a hinge seat 5.1 at the rotating ring 5. An annular fixed plate 7 is provided on the outside of the kettle body 1. The bottom of the ladder unit 6 has a walking wheel 6.1 that can abut the fixed plate 7. A mounting seat 6.2 is installed at the ladder unit 6. A rotating plate 6.3 is installed at the mounting seat 6.2 through an elastic reset hinge component. When there is no external force, the rotating plate 6.3 is in a horizontal state. The rotating plate 6.3 has a card slot 6.3.1. A plurality of reinforcement limit plates 8 distributed in a ring shape with equal intervals are connected between the kettle body 1 and the fixed plate 7. The reinforcement limit plate 8 can be inserted into the card slot 6.3.1.

[0030] The climbing ladder unit 6 includes a curved ladder 6.4 connected to the hinged seat and a vertical ladder 6.5 fixedly connected to the curved ladder 6.4. The mounting seat 6.2 and the walking wheel 6.1 are both installed on the vertical ladder 6.5. The air supply unit includes an air supply main 3.1 and multiple aeration pipes 3.4. A connecting pipe 3.3 is connected between the aeration pipe 3.4 and the air supply main 3.1. The air supply main 3.1 has an air supply pipe valve 3.2. The aeration pipe 3.4 is connected to an aeration head located inside the kettle body 1. The mounting seat 6.2 has a first fixing ring 6.2.1, and the rotating plate 6.3 has a second fixing ring 6.3.2. The first fixing ring 6.2.1 is connected to a hook via a pull rope (the pull rope and the hook are not drawn in the figure). The fixed plate 7 has a plurality of mounting through holes 7.1 distributed in an annular shape with equal spacing. A plurality of reinforcing ribs 9 distributed in an annular shape with equal spacing are connected between the fixed plate 7 and the kettle body 1. The ends of the air outlet pipe 2.6, the feed pipe 1.1 and the air supply main pipe 3.1 are all provided with flanges.

[0031] Working principle: For the shrimp and crab shell decalcification reactor of this application, for a large reactor, the operator can easily go up and down through the ladder unit, which is convenient for observation and maintenance. In addition, the ladder unit is easy to move and limit, so as to better realize the observation of the interior of the kettle and the maintenance of the reactor. When it is necessary to move the ladder unit, first Figure 3As shown, by pulling the pull rope, the rotating plate is in a vertical state, so that the rotating plate is separated from the reinforcement limit plate, thereby releasing the limit on the ladder unit. Figure 5 As shown, the ladder unit is moved by the running wheels. After the ladder unit moves to the appropriate position, the pull rope is released to restore the rotating plate to a horizontal state. The rotating plate is then engaged with one of the reinforcement limit plates to limit and secure the ladder unit. Finally, the operator climbs up the vertical ladder and the curved ladder to the kettle cover for observation or maintenance work.

[0032] Although the present invention has been illustrated and described with respect to preferred embodiments, it will be understood by those skilled in the art that various changes and modifications may be made to the present invention without departing from the scope of the present invention as defined by the claims.

Claims

1. A shrimp and crab shell decalcification reaction device for chitosan production, characterized in that: The kettle comprises a kettle body and a kettle cover, wherein the kettle body has an interlayer with a spiral tube in the interlayer, a temperature sensor is installed on the kettle body, a feed port and multiple liquid adding pipes are installed on the kettle cover, the feed port has a feed port cover, the liquid adding pipe has a liquid adding pipe valve, the kettle body has a discharge pipe, the discharge pipe has a discharge pipe valve, multiple observation windows are also installed on the kettle cover, an air supply unit is installed on the kettle body, the kettle cover has an air outlet pipe, the air outlet pipe has an air outlet pipe valve, and a rotating ring is installed on the air outlet pipe through a bearing. A ladder unit is installed at the rotating ring through a hinge seat, an annular fixed plate is provided on the outside of the kettle body, and the bottom of the ladder unit has a walking wheel that can abut the fixed plate. A mounting seat is installed at the ladder unit, and a rotating plate is installed at the mounting seat through an elastic reset hinge component. When there is no external force, the rotating plate is in a horizontal state, and the rotating plate has a card slot. A plurality of reinforcement limit plates distributed in a ring with equal intervals are connected between the kettle body and the fixed plate, and the reinforcement limit plates can be inserted into the card slot.

2. The shrimp and crab shell decalcification reaction device for chitosan production according to claim 1, characterized in that: The ladder unit comprises a curved ladder connected to the hinged seat and a vertical ladder fixedly connected to the curved ladder, and the mounting seat and the running wheels are both mounted on the vertical ladder.

3. The shrimp and crab shell decalcification reaction device for chitosan production according to claim 1, characterized in that: The air supply unit includes an air supply main and a plurality of aeration pipes. A connecting pipe is connected between the aeration pipe and the air supply main. The air supply main has an air supply pipe valve. The aeration pipe is connected to an aeration head located inside the kettle body.

4. The shrimp and crab shell decalcification reaction device for chitosan production according to claim 1, characterized in that: The mounting seat is provided with a first fixing ring, the rotating plate is provided with a second fixing ring, and the first fixing ring is connected with a hook portion through a pull rope.

5. The shrimp and crab shell decalcification reaction device for chitosan production according to claim 1, characterized in that: The fixing plate has a plurality of mounting through holes distributed in an annular shape with equal intervals.

6. The shrimp and crab shell decalcification reaction device for chitosan production according to claim 1, characterized in that: A plurality of reinforcing ribs distributed in an annular shape and at equal intervals are connected between the fixing plate and the kettle body.

7. The shrimp and crab shell decalcification reaction device for chitosan production according to claim 1, characterized in that: The ends of the air outlet pipe, the feed pipe and the air supply main pipe are all provided with flanges.