High-quality hot-dip aluminum-zinc plate coating machine

By introducing scraping mechanism and adjustment components into the coating machine, the coating stacking problem is solved, the uniformity of the coating is achieved and the coating is saved, and the coating efficiency of the coating machine is improved.

CN223249688UActive Publication Date: 2025-08-22JIANGSU JIANGNAN COLD-ROLLED SHEET CO LTD
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Patent Information

Application Number
CN202422124592.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-08-22
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The existing coating machine scraper cannot effectively scrape off excess paint, resulting in paint accumulation, causing waste and affecting coating uniformity.

Method used

A high-quality hot-dip aluminum zinc plate coating machine is designed, and a scraper mechanism is used to include an adjustment component and a scraper plate. The scraper plate is equipped with a container portion and a scraper head. The container portion is in a V-shaped structure. The scraper head is towards the rotation direction of the coating roller. The scraper position is controlled in combination with the motor driving adjustment component to achieve accurate coating thickness control.

Benefits of technology

Effectively scrape off excess paint on the paint roller, avoid stacking and dripping, improve coating uniformity, reduce waste, and enhance scraping effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of coating machines, and in particular relates to a high-quality hot-dip aluminum-zinc plate coating machine which comprises a rack for mounting equipment; the conveying mechanism is used for conveying the aluminum-zinc plates, and the coating mechanism is used for coating the aluminum-zinc plates; the scraping mechanism is used for scraping redundant coating on the coating roller and comprises an adjusting assembly and a scraping plate, the adjusting assembly is fixedly connected with the rack, the output end of the adjusting assembly is in transmission connection with the scraping plate, and the adjusting assembly is used for providing power for the scraping plate to be away from or close to the coating roller; the material scraping plate comprises a connecting section, a material containing part and a material scraping head, the material scraping head is located in the fourth quadrant area, the material scraping head faces the rotating direction of the coating roller, through the design of the material containing part on the material scraping plate, scraped coating can be contained and prevented from being accumulated between the material scraping plate and the coating roller, the material scraping head is arranged in the fourth quadrant area and faces the coating roller, and the material scraping efficiency is improved. And redundant paint on the paint roller can be well scraped off.
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Description

Technical Field

[0001] The utility model relates to the technical field of coating machines, in particular to a high-quality hot-dip aluminum-zinc plate coating machine. Background Art

[0002] A coating machine is a specialized automated production equipment that can evenly and efficiently apply a specific coating to the surface of galvanized steel sheets. During use, the coating machine's scraper primarily scrapes the coating agent to ensure uniformity. However, existing scrapers can only scrape off excess paint, which accumulates between the scraper and the coating roller. Over time, the accumulated paint accumulates, further thickening the applied coating and causing unnecessary waste. Furthermore, the scraper's scraping effectiveness is poor. Utility Model Content

[0003] The technical problem to be solved by the utility model is: in order to overcome the problem in the prior art that the scraper can only scrape off the excess paint and accumulate it between the scraper and the paint roller, and as time goes by, the accumulated paint will also accumulate, which will again make the applied coating thicker and cause unnecessary waste, a high-quality hot-dip galvanized steel plate coating machine is provided.

[0004] The technical solution adopted by the utility model to solve the technical problem is: a high-quality hot-dip aluminum-zinc plate coating machine, comprising:

[0005] Rack, used for equipment installation;

[0006] The transmission mechanism is used to transport the aluminum-zinc plate. The transmission mechanism is installed on the frame.

[0007] A coating mechanism for coating aluminum-zinc sheets, comprising a coating roller rotatably connected to a frame;

[0008] The scraper head is arranged in the fourth quadrant and facing the paint roller, on the one hand, the excess paint on the paint roller can be scraped off well, and on the other hand, the scraped paint can be prevented from dripping onto the transmission mechanism.

[0009] In order to solve the problem of how the velvet material portion can accommodate the paint, the material accommodating portion is further included in a V-shaped structure, and the inner bottom surface of the material accommodating portion has an inclined guide surface.

[0010] In order to solve the problem that the paint is difficult to clean up in the gap, the guide surface is further provided with an arc surface.

[0011] In order to solve the problem of limited capacity of the accommodating part, the accommodating part is further extended to the outside of the frame, and a through hole is opened on the frame for the accommodating part to move. The accommodating part passes through the through hole, and the guide surface gradually lowers towards the direction close to the through hole.

[0012] In order to solve the problem of poor scraping effect of the scraper, the scraping head is further provided with a pointed structure, and the end surface of the scraping head close to the coating roller extends vertically.

[0013] In order to solve the problem of how to adjust and control the coating thickness of the scraper, the adjustment component further includes a motor, a screw rod, a nut seat, a connecting plate and a mounting seat. The mounting seat is fixedly connected to the frame, the screw rod and the mounting seat are rotatably connected, the output shaft of the motor and the input end of the screw rod are transmission-connected, the motor is used to provide power for the rotation of the screw rod, the nut seat and the screw rod are threadedly connected, one end of the connecting plate is fixedly connected to the nut seat, and the other end is fixedly connected to the scraper.

[0014] The coating mechanism further comprises a coating seat and a slide rail, wherein the slide rail is fixedly connected to the frame, the coating seat is slidably connected to the slide rail, and the coating roller is rotatably connected to the coating seat.

[0015] The beneficial effects of the present invention are as follows: the present invention provides a high-quality hot-dip aluminum-zinc sheet coating machine, which can accommodate the scraped paint to prevent it from accumulating between the scraper plate and the paint roller through the design of the material storage part on the scraper plate; and by arranging the scraper head in the fourth quadrant and facing the paint roller, on the one hand, it can well scrape off the excess paint on the paint roller, and on the other hand, it can prevent the scraped paint from dripping onto the transmission mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0017] Figure 1 It is a structural diagram of the utility model;

[0018] Figure 2 It is a schematic cross-sectional structural diagram of the present utility model;

[0019] Figure 3 This utility model Figure 2 Schematic diagram of the enlarged structure at A in the middle;

[0020] Figure 4This is a three-dimensional structural diagram of the scraper plate of the utility model;

[0021] Figure 5 This is a schematic cross-sectional view of the scraper plate of the utility model;

[0022] Figure 6 This utility model Figure 5 Schematic diagram of the cross-sectional structure at BB in the middle.

[0023] In the figure: 1, frame, 11, through hole;

[0024] 2. Transmission mechanism,

[0025] 3. Coating mechanism, 31. Coating roller, 32. Coating seat, 33. Slide rail;

[0026] 4. Scraper mechanism, 41. Adjustment assembly, 411. Motor, 412. Screw rod, 413. Nut seat, 414. Connecting plate, 415. Mounting seat, 42. Scraper plate, 421. Connecting section, 422. Material storage part, 423. Scraper head, 424. Guide surface. DETAILED DESCRIPTION

[0027] The present invention will now be described in further detail with reference to the accompanying drawings, which are simplified schematic diagrams that illustrate the basic structure of the present invention in a schematic manner.

[0028] like Figure 1 This is a schematic diagram of the structure of the utility model, a high-quality hot-dip aluminum-zinc plate coating machine, including:

[0029] Frame 1 is used for equipment installation. Frame 1 also has a dryer that can dry the coated steel plates.

[0030] The transmission mechanism 2 is used to transport the aluminum-zinc plate. The transmission mechanism 2 is installed on the frame 1. The transmission mechanism 2 can be a chain conveyor or a belt conveyor.

[0031] The coating mechanism 3 is used to apply coating to the aluminum-zinc sheet. The coating mechanism 3 includes a coating roller 31, which is rotatably connected to the frame 1. The coating mechanism 3 includes a coating seat 32 and a slide rail 33. The slide rail 33 is fixedly connected to the frame 1, and the coating seat 32 is slidably connected to the slide rail 33. The coating roller 31 is rotatably connected to the coating seat 32, so that the coating roller 31 can be moved, which is convenient for replacement and maintenance. The coating mechanism 3 is located above the transmission mechanism 2.

[0032] like Figure 2 、 Figure 3 、 Figure 6As shown, the scraping mechanism 4 is used to scrape off excess paint on the paint roller 31. The scraping mechanism 4 includes an adjusting component 41 and a scraping plate 42. The adjusting component 41 is fixedly connected to the frame 1. The output end of the adjusting component 41 is transmission-connected to the scraping plate 42. The adjusting component 41 is used to provide power for the scraping plate 42 to move away from or approach the paint roller 31. The scraping plate 42 includes a connecting section 421, a material receiving portion 422 and a scraping head 423. One end of the connecting section 421 is transmission-connected to the adjusting end of the adjusting component 41, and the other end is fixedly connected to the material receiving portion 422. The material receiving portion 422 is fixedly connected to the scraping head 423. The material receiving portion 422 is used to receive the scraped paint. The material portion 422 is located between the scraper head 423 and the connecting section 421. Through the design of the material receiving portion 422 on the scraper plate 42, the scraped paint can be accommodated to prevent it from accumulating between the scraper plate 42 and the paint roller 31. The material receiving portion 422 has a V-shaped structure, and the inner bottom surface of the material receiving portion 422 has an inclined guide surface 424. The guide surface 424 is an arc-shaped surface. The scraped paint can be guided out through the guide surface 424 to avoid excessive accumulation of paint in the material receiving portion 422. The present application can add a collection frame to the frame 1. The collection frame is used to collect the paint flowing out from the end of the material receiving portion 422 to avoid the need to stop the machine to observe and clean the material receiving portion 422 during use.

[0033] like Figure 3 、 Figure 4 、 Figure 5 As shown, the material receiving portion 422 extends to the outside of the frame 1, and a through hole 11 is provided on the frame 1 for the material receiving portion 422 to move. The material receiving portion 422 passes through the through hole 11, and the guide surface 424 gradually lowers toward the through hole 11, so that excess paint can be discharged.

[0034] The scraping head 423 is located in the fourth quadrant, the origin of which is the center of the paint roller. This application establishes a coordinate system based on the center of the paint roller, and the scraping head 423 is facing the rotation direction of the paint roller 31. By arranging the scraping head 423 in the fourth quadrant and facing the paint roller 31, on the one hand, the excess paint on the paint roller 31 can be scraped off well, and on the other hand, the scraped paint can be prevented from dripping onto the transmission mechanism 2.

[0035] like Figure 3 、 Figure 5 As shown, the scraping head 423 has a pointed structure, and the end face of the scraping head 423 close to the paint roller 31 extends vertically, which can better scrape off excess paint. The end face of the scraping head 423 away from the paint roller 31 is inclined, which is convenient for scraping off the paint on the one hand, and can pull the scraped paint into the material storage portion 422 on the other hand.

[0036] The adjusting component 41 includes a motor 411, a screw rod 412, a nut seat 413, a connecting plate 414 and a mounting seat 415. The mounting seat 415 is fixedly connected to the frame 1, the screw rod 412 is rotatably connected to the mounting seat 415, the output shaft of the motor 411 is transmission-connected to the input end of the screw rod 412, the motor 411 is used to provide power for the rotation of the screw rod 412, the nut seat 413 is threadedly connected to the screw rod 412, one end of the connecting plate 414 is fixedly connected to the nut seat 413, and the other end is fixedly connected to the scraper plate 42. Through the design of the adjusting component 31, the distance between the scraper plate 42 and the coating roller 31 can be controlled, thereby controlling the thickness of the applied coating. The screw transmission mechanism has high control precision.

[0037] When adjusting the position of the scraper 42, the motor 411 is started, and the motor 411 drives the screw 412 to rotate, thereby moving the nut seat 413, and the scraper 42 is driven to move by the nut seat 413, so that the scraper 42 can move closer to or away from the coating roller 31. The change of the moving direction of the scraper 42 is achieved by the forward and reverse rotation of the motor 411.

[0038] Based on the above-mentioned ideal embodiment of the present invention, and in accordance with the above description, relevant personnel can make various changes and modifications without departing from the technical scope of the present invention. The technical scope of the present invention is not limited to the content of the specification, but must be determined according to the scope of the claims.

Claims

1. A high-quality hot-dip galvanized steel plate coating machine, characterized in that: include: A rack (1) for mounting equipment; A transmission mechanism (2) is used for transporting aluminum-zinc sheets, and the transmission mechanism (2) is installed on the frame (1). A coating mechanism (3) for coating aluminum-zinc plates, the coating mechanism (3) comprising a coating roller (31), the coating roller (31) being rotatably connected to a frame (1); and a scraping mechanism (4) for scraping off excess paint on a paint roller (31), the scraping mechanism (4) comprising an adjusting component (41) and a scraping plate (42), the adjusting component (41) being fixedly connected to a frame (1), the output end of the adjusting component (41) being transmission-connected to the scraping plate (42), the adjusting component (41) being used to provide power for the scraping plate (42) to move away from or close to the paint roller (31), the scraping plate (42) comprising a connecting section (421), a material receiving portion (422) and a scraping plate (42). The material head (423) is a material head. One end of the connecting section (421) is transmission-connected to the adjustment end of the adjustment component (41), and the other end is fixedly connected to the material receiving portion (422). The material receiving portion (422) is fixedly connected to the scraping head (423). The material receiving portion (422) is used to receive the scraped paint. The material receiving portion (422) is located between the scraping head (423) and the connecting section (421). The scraping head (423) is located in the fourth quadrant, and the scraping head (423) faces the rotation direction of the paint roller (31).

2. A high-quality hot-dip galvanized steel plate coating machine according to claim 1, characterized in that: The material receiving portion (422) has a V-shaped structure, and the inner bottom surface of the material receiving portion (422) has a guide surface (424) in an inclined state.

3. A high-quality hot-dip galvanized steel plate coating machine according to claim 2, characterized in that: The guide surface (424) is an arc-shaped surface.

4. A high-quality hot-dip galvanized steel plate coating machine according to claim 2, characterized in that: The material receiving portion (422) extends to the outside of the frame (1); a through hole (11) for the material receiving portion (422) to move is provided on the frame (1); the material receiving portion (422) passes through the through hole (11); and the guide surface (424) gradually decreases toward the through hole (11).

5. The high-quality hot-dip galvanized steel plate coating machine according to claim 1, characterized in that: The scraping head (423) has a pointed structure, and the end surface of the scraping head (423) close to the coating roller (31) extends vertically.

6. A high-quality hot-dip galvanized steel plate coating machine according to claim 1, characterized in that: The adjusting assembly (41) comprises a motor (411), a screw rod (412), a nut seat (413), a connecting plate (414) and a mounting seat (415); the mounting seat (415) is fixedly connected to the frame (1); the screw rod (412) and the mounting seat (415) are rotatably connected; the output shaft of the motor (411) and the input end of the screw rod (412) are transmission-connected; the motor (411) is used to provide power for the rotation of the screw rod (412); the nut seat (413) and the screw rod (412) are threadedly connected; one end of the connecting plate (414) is fixedly connected to the nut seat (413), and the other end is fixedly connected to the scraper plate (42).

7. A high-quality hot-dip galvanized steel plate coating machine according to claim 1, characterized in that: The coating mechanism (3) comprises a coating seat (32) and a slide rail (33); the slide rail (33) is fixedly connected to the frame (1); the coating seat (32) and the slide rail (33) are slidably connected; and the coating roller (31) and the coating seat (32) are rotatably connected.