UV curing oven
Through the combination of the transmission mechanism, flip mechanism and lamp source mechanism, the position of the UV lamp source is adjusted, which solves the problem of fixed optical radiation position in the existing UV curing furnace, and improves the uniformity and curing efficiency of the optical radiation on the front and back sides of the product.
Patent Information
- Application Number
- CN202421983420.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-08-15
AI Technical Summary
Existing UV curing furnaces cannot adjust the position of the UV light source, and can only emit light radiation on one side of the product, resulting in low curing efficiency.
Using a combination of a conveying mechanism, a flip mechanism and a lamp source mechanism, the position of the UV lamp source component is adjusted by linearly moving and rotating components to achieve uniform optical radiation on the front and back sides of the product.
It improves the efficiency of UV curing, ensures uniform light radiation on the front and back sides of the product, and improves the curing effect.
Smart Images

Figure CN223249782U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of curing ovens, in particular to a UV curing oven. Background Art
[0002] UV curing ovens, where "UV" stands for ultraviolet light, refer to the process by which a substance transforms from low-molecular-weight materials to high-molecular-weight materials. UV curing generally refers to the curing conditions or requirements for coatings (paints), adhesives (glue), or other potting and sealing agents that require UV curing. This is distinct from curing with heat, crosslinking agents (curing agents), or natural curing.
[0003] In existing UV oven technology, when the UV light source module is set to irradiate the product, it is generally fixed in position and the irradiation position cannot be adjusted. In addition, the existing UV oven is only equipped with one conveyor belt and can only irradiate one side of the product. Utility Model Content
[0004] The purpose of the utility model is to provide a UV curing oven, aiming to solve the technical problems in the prior art that the position cannot be adjusted during operation and light radiation can only be applied to one side of the product.
[0005] To achieve the above-mentioned purpose, the embodiment of the present invention provides a UV curing oven, which includes a workbench, a conveying mechanism, a turning mechanism and a light source mechanism;
[0006] The conveying mechanism is installed on the workbench and is used to convey products;
[0007] The flipping mechanism is installed at one end of the conveying mechanism and is used to flip the product and then transfer it back to the conveying mechanism;
[0008] The light source mechanism includes a mounting frame, a linear moving component, a rotating component and a UV light source component; the mounting frame is fixed to the workbench, the linear moving component is mounted on the mounting frame and is located above the conveying mechanism, the rotating component is mounted on the linear moving component, and the UV light source component is mounted on the rotating component.
[0009] Optionally, the rotating assembly includes a first rotating drive member, a fixed plate, and a second rotating drive member; the first rotating drive member is installed on the linear moving assembly, the fixed plate is connected to the rotating shaft of the first rotating drive member, the second rotating drive member is installed on the fixed plate, the UV lamp source assembly is connected to the rotating shaft of the second rotating drive member, and the axis of the rotating shaft of the first rotating drive member and the axis of the rotating shaft of the second rotating drive member are perpendicular to each other.
[0010] Optionally, the rotating assembly further includes a lifting cylinder, which is connected between the fixed plate and the second rotating driving member.
[0011] Optionally, the linear motion assembly includes an X-axis linear module and a Y-axis linear module, the Y-axis linear module is mounted on the mounting frame, the X-axis linear module is mounted on the Y-axis linear module, and the rotating mechanism is mounted on the X-axis linear module.
[0012] Optionally, the flip mechanism includes a fixed frame, a rotating frame, a flip transmission member, and a flip driving member;
[0013] The fixed frame is mounted on the workbench, the rotating frame is rotatably connected to the fixed frame, the flip transmission member is mounted on the rotating frame, and the flip driving member is mounted on the fixed frame and is transmission-connected to the rotating frame.
[0014] Optionally, a buffer is provided on the fixed frame, and a limit block cooperating with the buffer is provided on the rotating frame.
[0015] Optionally, the rotating frame includes a first rotating frame, a second rotating frame, a third rotating frame and a width adjustment screw;
[0016] The first rotating frame and the second rotating frame are respectively rotatably connected to the fixed frame, a guide shaft is connected between the first rotating frame and the second rotating frame, the third rotating frame is slidably connected to the guide shaft, and the width adjustment screw rod is connected between the first rotating frame and the third rotating frame and is used to adjust the distance between the first rotating frame and the third rotating frame.
[0017] Optionally, the conveying mechanism includes a fixed conveying member, a movable conveying member and an adjusting member, the fixed conveying member is fixed on the workbench, the movable conveying member is slidably connected to the workbench, and the adjusting member is connected between the fixed conveying member and the movable conveying member.
[0018] Optionally, lifting stoppers are provided at both ends of the conveying mechanism.
[0019] Optionally, a buffer layer is provided on each of the lifting stoppers.
[0020] The above one or more technical solutions in the UV curing oven provided by the embodiment of the present invention have at least one of the following technical effects: the conveying mechanism carries the product coated with glue into the curing oven, and adjusts the position of the UV lamp source assembly through the linear moving assembly and the rotating assembly, so that the optimal position of the UV lamp to irradiate the product can be adjusted. After the upper end surface of the product is irradiated with light, the conveying mechanism moves the product to the flipping mechanism, the flipping mechanism flips the product, and then returns it to the conveying mechanism. The conveying mechanism conveys the flipped product to the irradiation position, and adjusts the position of the UV lamp source assembly through the linear moving assembly and the rotating assembly again. Finally, after completion, the product is sent out, and the product is flipped by the flipping mechanism and returned, so that both the front and back sides of the product can be irradiated with light. Since the position of the light radiation changes after flipping, the position of the UV lamp source assembly is adjusted by the linear moving assembly and the rotating assembly, so that it can correspond to the position of the light radiation, thereby improving the curing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments or descriptions of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0022] Figure 1 This is a schematic structural diagram of a UV curing oven provided in an embodiment of the present utility model.
[0023] Figure 2 This is a schematic structural diagram of the lamp source mechanism in a UV curing oven provided by an embodiment of the present utility model.
[0024] Figure 3 This is a schematic structural diagram of the conveying mechanism in a UV curing oven provided in an embodiment of the present utility model.
[0025] Figure 4 This is a schematic structural diagram of the flipping mechanism in the UV curing oven provided in an embodiment of the present utility model.
[0026] Among them, the reference numerals in the figures are:
[0027] 10 - workbench 20 - transmission mechanism 21 - fixed transmission part
[0028] 22 - moving transmission part 23 - adjusting part 24 - lifting stopper
[0029] 30 - flip mechanism 31 - fixed frame 32 - rotating frame
[0030] 321 - first rotating frame 322 - second rotating frame 323 - third rotating frame
[0031] 324 - Width adjustment screw 33 - Flip transmission part 34 - Flip drive part
[0032] 40 - Light source mechanism 41 - Mounting frame 42 - Linear motion assembly
[0033] 421—X-axis linear module 422—Y-axis linear module 43—rotational assembly
[0034] 431 - first rotary drive member 432 - fixed plate 433 - second rotary drive member
[0035] 434—Lifting cylinder 44—UV light source assembly. DETAILED DESCRIPTION
[0036] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the embodiments of the present invention, and should not be construed as limiting the present invention.
[0037] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0038] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of the technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present invention, "plurality" means two or more, unless otherwise specifically defined.
[0039] In the embodiments of the present invention, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," "fixed," etc. should be understood in a broad sense. For example, they may refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium; internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the embodiments of the present invention based on specific circumstances.
[0040] In one embodiment of the present invention, Figures 1 to 4 As shown, a UV curing oven is provided, comprising:
[0041] Workbench 10;
[0042] A conveying mechanism 20 is installed on the workbench 10 and is used to convey products;
[0043] A turning mechanism 30 is installed at one end of the conveying mechanism 20 and is used to turn the product over and return it to the conveying mechanism 20;
[0044] The light source mechanism 40 includes a mounting frame 41, a linear moving component 42, a rotating component 43 and a UV light source component 44; the mounting frame 41 is fixed on the workbench 10, the linear moving component 42 is installed on the mounting frame 41 and is located above the conveying mechanism 20, the rotating component 43 is installed on the linear moving component 42, and the UV light source component 44 is installed on the rotating component 43.
[0045] Specifically, the conveying mechanism 20 carries the product coated with glue into the curing oven, and adjusts the position of the UV lamp source assembly 44 through the linear moving assembly 42 and the rotating assembly 43, so as to adjust the optimal position of the UV lamp for light irradiation to the product. After the upper end surface of the product is irradiated with light, the conveying mechanism 20 moves the product to the flipping mechanism 30, and the flipping mechanism 30 flips the product and then returns it to the conveying mechanism 20. The conveying mechanism 20 conveys the flipped product to the irradiation position, and adjusts the position of the UV lamp source assembly 44 through the linear moving assembly 42 and the rotating assembly 43 again. Finally, after completion, the product is sent out, and the product is flipped by the flipping mechanism 30 and returned, so that both the front and back sides of the product can be irradiated with light. Since the position of the light radiation changes after flipping, the position of the UV lamp source assembly 44 is adjusted by the linear moving assembly 42 and the rotating assembly 43, so as to correspond to the position of the light radiation and improve the curing efficiency.
[0046] In another embodiment of the present invention, Figures 1-2As shown, the rotating assembly 43 includes a first rotating drive member 431, a fixed plate 432, and a second rotating drive member 433; the first rotating drive member 431 is installed on the linear moving assembly 42, the fixed plate 432 is connected to the rotating axis of the first rotating drive member 431, the second rotating drive member 433 is installed on the fixed plate 432, the UV lamp source assembly is connected to the rotating axis of the second rotating drive member 433, and the axis of the rotating axis of the first rotating drive member 431 and the axis of the rotating axis of the second rotating drive member 433 are perpendicular to each other.
[0047] Specifically, the first rotating drive member 431 is used to drive the fixed plate 432 to rotate around the X-axis direction, and the second rotating drive member 433 is used to drive the UV lamp source assembly 44 to rotate around the Y-axis direction. In this way, the angle of the UV lamp source assembly 44 can be adjusted so that it can be used to irradiate different positions, and can adaptively adjust different positions on the front and back of the product to achieve the best lighting effect.
[0048] In another embodiment of the present invention, the first rotation driving member 431 and the second rotation driving member 433 are driven by servo motors. Specifically, the servo motors are used to improve driving stability.
[0049] In another embodiment of the present invention, Figures 1-2 As shown, the rotating assembly 43 further includes a lifting cylinder 434, which is connected between the fixed plate 432 and the second rotating drive member 433. Specifically, the lifting cylinder 434 is configured to drive the height of the second rotating drive member 433, that is, to adjust the height of the UV lamp source assembly 44, thereby adjusting the illumination height of products of different specifications.
[0050] In another embodiment of the present invention, Figures 1-2 As shown, the linear motion assembly 42 includes an X-axis linear module 421 and a Y-axis linear module 422. The Y-axis linear module 422 is mounted on the mounting frame 41, the X-axis linear module 421 is mounted on the Y-axis linear module 422, and the rotation mechanism is mounted on the X-axis linear module 421. Specifically, the X-axis linear module 421 and the Y-axis linear module 422 are used to adjust the different positions of the UV lamp source assembly 44, thereby enabling adjustment according to different lighting positions.
[0051] In another embodiment of the present invention, Figure 1 or Figure 4 As shown, the flip mechanism 30 includes a fixed frame 31, a rotating frame 32, a flip transmission member 33, and a flip driving member 34;
[0052] The fixed frame 31 is mounted on the workbench 10 , the rotating frame is rotatably connected to the fixed frame 31 , the flip transmission member 33 is mounted on the rotating frame 32 , and the flip driving member 34 is mounted on the fixed frame 31 and is transmission-connected to the rotating frame 32 .
[0053] Specifically, after the product is transferred to the flip conveyor 33, the flip driving member 34 is used to drive the flip conveyor 33 to flip, thereby flipping the product, and then the flip conveyor 33 drives the product to the conveying mechanism 20 again, and the UV light source assembly 44 illuminates the back of the product.
[0054] In another embodiment of the present invention, Figure 1 or Figure 4 As shown, a buffer is provided on the fixed frame 31, and a stop block that cooperates with the buffer is provided on the rotating frame 32. Specifically, the cooperation between the buffer and the stop block ensures that each flip is 180 degrees, improving the flip accuracy. The use of the buffer can extend the service life and buffer the impact force of the stop block.
[0055] In another embodiment of the present invention, the rotating frame 32 includes a first rotating frame 321 , a second rotating frame 322 , a third rotating frame 323 and a width adjustment screw 324 ;
[0056] The first rotating frame 321 and the second rotating frame 322 are respectively rotatably connected to the fixed frame 31. A guide shaft is connected between the first and second rotating frames. The third rotating frame 323 is slidably connected to the guide shaft. The width adjustment screw is connected between the first and third rotating frames 321 and 323 and is used to adjust the distance between the first and third rotating frames 321 and 323. In this way, the corresponding distance can be adjusted for different products, improving practicality.
[0057] In another embodiment of the present invention, Figure 1 or Figure 3 As shown, the conveying mechanism 20 includes a fixed conveying member 21, a movable conveying member 22, and an adjusting member 23. The fixed conveying member 21 is fixed to the workbench 10, the movable conveying member 22 is slidably connected to the workbench 10, and the adjusting member 23 is connected between the fixed conveying member 21 and the movable conveying member 22. In this way, the corresponding distance can be adjusted for different products, improving practicality.
[0058] In another embodiment of the present invention, Figure 1 or Figure 3As shown, both ends of the conveying mechanism 20 are provided with lifting stoppers 24. Specifically, the lifting stoppers 24 are used to stop the products on the conveying mechanism 20 to prevent the products from continuing to move due to inertia, thereby ensuring the stopped position.
[0059] In another embodiment of the present invention, a buffer layer is provided on each of the lifting stoppers 24. Specifically, the buffer layer protects the product.
[0060] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A UV curing oven, characterized in that: Includes: Workbench; A conveying mechanism, mounted on the workbench and used for conveying products; A turning mechanism, mounted at one end of the conveying mechanism and used to turn the product over and then return it to the conveying mechanism; The light source mechanism includes a mounting frame, a linear moving component, a rotating component and a UV light source component; the mounting frame is fixed to the workbench, the linear moving component is mounted on the mounting frame and is located above the conveying mechanism, the rotating component is mounted on the linear moving component, and the UV light source component is mounted on the rotating component.
2. The UV curing oven according to claim 1, characterized in that The rotating assembly includes a first rotating drive member, a fixed plate, and a second rotating drive member; the first rotating drive member is installed on the linear moving assembly, the fixed plate is connected to the rotating shaft of the first rotating drive member, the second rotating drive member is installed on the fixed plate, the UV lamp source assembly is connected to the rotating shaft of the second rotating drive member, and the axis of the rotating shaft of the first rotating drive member and the axis of the rotating shaft of the second rotating drive member are perpendicular to each other.
3. The UV curing oven according to claim 2, characterized in that: The rotating assembly further includes a lifting cylinder connected between the fixing plate and the second rotating driving member.
4. The UV curing oven according to claim 1, characterized in that The linear motion component includes an X-axis linear module and a Y-axis linear module. The Y-axis linear module is installed on the mounting frame, the X-axis linear module is installed on the Y-axis linear module, and the rotation component is installed on the X-axis linear module.
5. The UV curing oven according to claim 1, characterized in that: The turning mechanism includes a fixed frame, a rotating frame, a turning transmission component, and a turning driving component; The fixed frame is mounted on the workbench, the rotating frame is rotatably connected to the fixed frame, the flip transmission member is mounted on the rotating frame, and the flip driving member is mounted on the fixed frame and is transmission-connected to the rotating frame.
6. The UV curing oven according to claim 5, characterized in that: The fixed frame is provided with a buffer component, and the rotating frame is provided with a limiting block matched with the buffer component.
7. The UV curing oven according to claim 5, characterized in that: The rotating frame includes a first rotating frame, a second rotating frame, a third rotating frame and a width adjustment screw rod; The first rotating frame and the second rotating frame are respectively rotatably connected to the fixed frame, a guide shaft is connected between the first rotating frame and the second rotating frame, the third rotating frame is slidably connected to the guide shaft, and the width adjustment screw rod is connected between the first rotating frame and the third rotating frame and is used to adjust the distance between the first rotating frame and the third rotating frame.
8. The UV curing oven according to claim 1, characterized in that: The conveying mechanism includes a fixed conveying member, a movable conveying member and an adjusting member. The fixed conveying member is fixed on the workbench, the movable conveying member is slidably connected to the workbench, and the adjusting member is connected between the fixed conveying member and the movable conveying member.
9. The UV curing oven according to claim 1, characterized in that: Both ends of the conveying mechanism are provided with lifting stoppers.
10. The UV curing oven according to claim 9, characterized in that: A buffer layer is provided on each of the lifting stoppers.