Convenient in-hole cleaning device for investment casting

Abstract

The utility model relates to the technical field of investment casting in-hole cleaning, and discloses a convenient in-hole cleaning device for investment casting, which comprises a support, a transverse plate is fixedly connected outside the support, an electric push rod is fixedly connected inside the transverse plate, the output end of the electric push rod is fixedly connected with a mounting block, and a mounting rod is inserted into the mounting block. A mounting plate is fixedly connected to the bottom of the mounting rod, electric cleaning rollers are mounted on the two sides of the lower portion of the mounting plate, a mounting pipe is fixedly connected to the interior of the mounting block, a moving block is fixedly and slidably connected to the interior of the mounting pipe, a plug pin is fixedly connected to the left side of the exterior of the moving block, and a moving rod is fixedly connected to the right side of the exterior of the moving block. According to the cleaning device, the interior of a hole of a cast product can be cleaned conveniently, meanwhile, the electric cleaning rollers of different sizes can be replaced conveniently so that the cleaning device can adapt to holes of different diameters, the flexibility of cleaning work is improved, and the application range of the cleaning work is widened.

Description

Technical Field

[0001] The utility model relates to the technical field of in-hole cleaning for investment casting, in particular to a convenient in-hole cleaning device for investment casting. Background Art

[0002] With the increasing complexity of casting structures, in-hole shell cleaning during investment casting has become a technical challenge. Traditional shell cleaning methods may not be able to meet the internal cleaning requirements of complex shells, which may affect the quality and precision of castings. Therefore, developing new in-hole shell cleaning technologies to improve the internal quality of castings has become an important research direction in the field of investment casting. With the increasing number of products with in-hole shells, the efficiency of product shell cleaning needs to be improved urgently. For cast products, traditional shell cleaning methods can no longer meet the product production requirements and schedule requirements. In existing equipment, in-hole shell cleaning takes a lot of time.

[0003] At present, it is relatively difficult to clean the shell inside the product hole. The shell inside the product hole after casting is sintered into a hard block, which increases the workload of the shell cleaning process. In addition, the existing process equipment cannot meet the requirements of rapid shell cleaning inside the product hole, and holes of different diameters require different processes for shell cleaning. These problems lead to low shell cleaning efficiency, affecting production progress and casting quality. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a convenient in-hole cleaning device for investment casting, which aims to improve the problem in the prior art that it is difficult to clean the shell in the product hole, the shell in the product hole after casting is sintered into a hard block, and the workload of the shell cleaning process is increased.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] The cleaning roller is fixedly connected to the bottom of the cleaning roller and the cleaning roller is fixedly connected to the bottom of the cleaning roller.

[0007] Furthermore, a cylinder is provided on the left side of the upper part of the bracket, and a base plate is installed on the right side of the upper part of the bracket. A gear is rotatably connected inside the base plate, the upper part of the gear is meshed with a first rack plate, and the lower part of the gear is meshed with a second rack plate. The upper part of the first rack plate is fixedly connected to a first fixed plate, and the upper part of the second rack plate is fixedly connected to a second fixed plate, and the output end of the cylinder is fixedly connected to the outside of the first fixed plate.

[0008] Furthermore, the dust collection assembly includes a fan, which is fixedly connected to both sides of the outside of the collection box. A conveying pipe is fixedly connected to the inside of the collection box. The other end of the conveying pipe passes through the inside of the horizontal plate and is fixedly connected to a dust collection port.

[0009] Furthermore, a socket is provided inside the mounting rod, and the latch is plugged into the socket.

[0010] Furthermore, a through hole is opened on the right side inside the mounting tube, and the moving rod is slidably connected inside the through hole.

[0011] Furthermore, positioning rods are fixedly connected to both sides of the outside of the dust collecting port, and the bottoms of the two positioning rods are fixedly connected to both sides of the outside of the horizontal plate.

[0012] Furthermore, a drawer is slidably connected inside the collection box.

[0013] Furthermore, a fixing frame is installed on the left side of the upper portion of the bracket, and the cylinder is fixedly connected to the inside of the fixing frame.

[0014] The utility model has the following beneficial effects:

[0015] 1. In this utility model, to clean the hole of a cast product, first secure the product to the base plate. Then, activate the electric push rod, which moves the mounting block and mounting rod, extending the mounting plate and electric cleaning roller into the hole. The cleaning roller is activated to remove impurities from the hole. For holes of different diameters, pull the pull ring, disengage the latch from the socket, and remove the mounting rod and cleaning roller. After replacing the appropriate cleaning roller, insert the mounting rod into the mounting block, release the pull ring, and re-engage the latch. This allows for quick replacement of cleaning rollers of different sizes, increasing the flexibility and applicability of cleaning operations.

[0016] 2. In this utility model, to secure the cast product, the product is first placed on the base plate, and the cylinder is activated to move the first fixing plate, which in turn moves the first rack plate, which in turn drives the gear, which in turn moves the second rack plate and the second fixing plate. This allows the first and second fixing plates to move relative to each other, stabilizing the product and preventing it from moving or vibrating during cleaning. This ensures that the cleaning tool evenly contacts the hole wall, achieving a better cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a three-dimensional diagram of a convenient in-hole cleaning device for investment casting proposed by the utility model;

[0018] Figure 2 This is a schematic diagram of the lower structure of a bracket of a convenient in-hole cleaning device for investment casting proposed by the present invention;

[0019] Figure 3 This is a schematic diagram of the internal structure of the bottom plate of a convenient hole cleaning device for investment casting proposed by the utility model;

[0020] Figure 4 This is a schematic diagram of the internal structure of the mounting block of a convenient in-hole cleaning device for investment casting proposed by the present invention;

[0021] Figure 5 for Figure 4 A magnified view of the structure in the middle.

[0022] Legend:

[0023] 1. Bracket; 2. Cylinder; 3. Fixed frame; 4. First fixed plate; 5. Bottom plate; 6. Gear; 7. First rack plate; 8. Second rack plate; 9. Second fixed plate; 10. Horizontal plate; 11. Electric push rod; 12. Mounting block; 13. Mounting rod; 14. Mounting plate; 15. Electric cleaning roller; 16. Mounting tube; 17. Moving block; 18. Latch; 19. Socket; 20. Moving rod; 21. Pull ring; 22. Through hole; 23. Collection box; 24. Dust collection assembly; 2401. Fan; 2402. Drawer; 2403. Delivery pipe; 2404. Dust collection port; 25. Positioning rod; 26. Spring. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Reference Figure 1 、 Figure 4 and Figure 5, The utility model provides an embodiment: a convenient hole cleaning device for investment casting, including a bracket 1, the bracket 1 is fixedly connected to a horizontal plate 10 on the outside, the horizontal plate 10 is fixedly connected to an electric push rod 11 on the inside, the output end of the electric push rod 11 is fixedly connected to a mounting block 12, a mounting rod 13 is inserted into the mounting block 12, the bottom of the mounting rod 13 is fixedly connected to a mounting plate 14, and electric cleaning rollers 15 are installed on both sides of the lower part of the mounting plate 14, the mounting block 12 is fixedly connected to a mounting tube 16, the mounting tube 16 is fixedly and slidably connected to a moving block 17, the left side of the moving block 17 is fixedly connected to a latch 18, the right side of the moving block 17 is fixedly connected to a moving rod 20, the outside of the moving rod 20 is fixedly connected to a pull ring 21, the outside of the moving rod 20 is provided with a spring 26, the lower part of the bracket 1 is fixedly connected to a collection box 23, the collection box A dust collection component 24 is provided on the outside of the box 23. The dust collection component 24 is used to collect the dust cleaned inside the casting hole. The dust collection component 24 includes a fan 2401. The fan 2401 is fixedly connected to the two sides of the outside of the collection box 23. The collection box 23 is fixedly connected with a conveying pipe 2403. The other end of the conveying pipe 2403 passes through the interior of the cross plate 10 and is fixedly connected to a dust collecting port 2404. A socket 19 is provided inside the mounting rod 13, and the pin 18 is plugged into the socket 19. A through hole 22 is provided on the right side of the mounting tube 16. The moving rod 20 is slidably connected to the inside of the through hole 22. Positioning rods 25 are fixedly connected to both sides of the outside of the dust collecting port 2404. The bottoms of the two positioning rods 25 are fixedly connected to the two sides of the outside of the cross plate 10. A drawer 2402 is slidably connected to the inside of the collection box 23.

[0026] When cleaning the inside of a cast product's hole, the cast product is first secured to the top of the base plate 5. To ensure the product is securely fixed, the base plate 5 may be equipped with adjustable clamps or fixtures to accommodate cast products of varying shapes and sizes. This securing method not only ensures the stability of the cleaning process but also improves operational safety and efficiency. The electric push rod 11 is then activated, moving the mounting block 12, which is fixed to its output end. The design of the mounting block 12 allows for smooth movement along a guide rail or chute, ensuring no deviation or jamming during the entire process. As the mounting block 12 moves, the internally inserted mounting rod 13 also moves. The mounting rod 13 is connected to a mounting plate 14 fixed to the bottom, on which electric cleaning rollers 15 are mounted on both sides of the top. As the mounting plate 14 moves, the electric cleaning rollers 15 gradually extend into the hole of the cast product. After the electric cleaning roller 15 is completely inserted into the hole, the electric cleaning roller 15 is started. Through its rotation, the electric cleaning roller 15 can effectively remove impurities, dust, and other residues attached to the hole. The speed and cleaning force of the electric cleaning roller 15 can be adjusted according to actual needs to ensure the cleaning effect and avoid damaging the hole wall. When facing holes of different diameters, the electric cleaning roller 15 can be quickly replaced by pulling the pull ring 21. When the pull ring 21 moves, it will drive the movable rod 20 fixed to its outside to move together. The movable rod 20 in turn drives the movable block 17 fixed to its outside to move. As the movable block 17 moves, the fixed pin 18 on the left side also moves. At this time, when the movable block 17 drives the pin 18 to move, it will squeeze the spring 26 mounted on the outside of the movable rod 20, causing the spring 26 to deform under the force. When the pin 18 is released from the inside of the hole 19, the mounting rod 13 and the electric cleaning roller 15 installed below can be removed from the inside of the mounting block 12. To replace the electric cleaning roller 15 with a different size, simply attach the new roller 15 to the mounting rod 13 and insert the mounting rod 13 into the mounting block 12. After releasing the pull ring 21, the spring 26, under the reaction force, reinserts the latch 18 into the socket 19, securing the newly installed electric cleaning roller 15 firmly in place. This allows for efficient cleaning of the holes in cast products and facilitates quick replacement of electric cleaning rollers 15 of different sizes to accommodate holes of varying diameters. This significantly increases the flexibility and applicability of cleaning operations, reduces operation time and difficulty, and improves production efficiency and product quality.This method can more efficiently and reliably clean the holes in the product after casting, meeting diverse cleaning needs. During cleaning, the fan 2401 is started to collect the dust generated by cleaning through the dust collecting port 2404, and then the collected dust is transported to the interior of the collection box 23 through the conveying pipe 2403. When the interior of the collection box 23 is full, the drawer 2402 is removed from the interior of the collection box 23. This facilitates the collection of dust generated when cleaning the holes in the product, prevents dust from spreading in the air, keeps the work area clean and hygienic, and provides a healthier working environment.

[0027] Reference Figure 2 and Figure 3 A cylinder 2 is provided on the left side of the upper part of the bracket 1, and a base plate 5 is installed on the right side of the upper part of the bracket 1. A gear 6 is rotatably connected inside the base plate 5. The upper part of the gear 6 is meshed with the first rack plate 7, and the lower part of the gear 6 is meshed with the second rack plate 8. The upper part of the first rack plate 7 is fixedly connected to the first fixed plate 4, and the upper part of the second rack plate 8 is fixedly connected to the second fixed plate 9. The output end of the cylinder 2 is fixedly connected to the outside of the first fixed plate 4, and a fixing frame 3 is installed on the left side of the upper part of the bracket 1. The cylinder 2 is fixedly connected to the inside of the fixing frame 3.

[0028] To secure the cast product, first place it on top of the base plate 5. Next, activate the pneumatic cylinder 2. Cylinder 2 provides a powerful thrust, ensuring the fixture securely holds the product. The output end of the pneumatic cylinder 2 is fixedly connected to the first fixing plate 4. When activated, the output end propels the first fixing plate 4 smoothly along a predetermined track or guide. This design ensures a linear motion path for the first fixing plate 4, preventing deflection or stalling. As the first fixing plate 4 moves, the first rack plate 7, located below, also moves. The first rack plate 7 is a crucial transmission element, its movement transmitting power through the meshing gear 6. The meshing of the first rack plate 7 with the gear 6 ensures synchronized and stable movement. The rotation of the gear 6 drives the movement of the second rack plate 8 below it. This double-rack design ensures coordinated and stable transmission. As the second rack plate 8 moves, the second fixing plate 9, located above, also moves. The second fixing plate 9 moves in a direction opposite to the first fixing plate 4, providing balanced force when clamping the product. The relative movement of the first and second fixing plates 4, 9, allows the product to be securely clamped between them. This ensures that when cleaning the inside of the hole of the cast product, the product remains stable and does not move or vibrate during the cleaning process. The fixed product prevents uneven cleaning or damage due to vibration or sliding during the cleaning process, ensuring that the cleaning tool maintains stable and even contact with the hole wall, thereby achieving better cleaning results.

[0029] Working principle: When it is necessary to clean the hole of the cast product, first, fix the cast product on the upper part of the bottom plate 5, then start the electric push rod 11, the electric push rod 11 moves with the mounting block 12 fixed at the output end, the mounting block 12 moves with the internally plugged mounting rod 13, the mounting rod 13 moves with the mounting plate 14 fixed at the bottom, the mounting plate 14 moves with the electric cleaning rollers 15 installed on both sides of the lower part, extend the electric cleaning rollers 15 into the hole of the cast product, and then start the electric cleaning rollers 15. The impurities in the hole are cleaned by the rotation of the electric cleaning rollers 15 That is, then, when facing holes of different diameters, by pulling the pull ring 21, the pull ring 21 moves with the external fixed moving rod 20 to move, the moving rod 20 moves with the external fixed moving block 17 to move, the moving block 17 moves with the external left fixed pin 18 to move, when the moving block 17 moves with the pin 18, the spring 26 set on the outside of the moving rod 20 is squeezed, so that the spring 26 is deformed by the force, and then, when the pin 18 is out of the inside of the socket 19, the mounting rod 13 and the electric cleaning roller 15 installed at the bottom are taken out from the inside of the mounting block 12. When installing, replace the adapter The electric cleaning roller 15 only needs to be installed by inserting the mounting rod 13 into the interior of the mounting block 12, and then loosening the pull ring 21. Under the reaction force of the spring 26, the latch 18 is inserted into the interior of the socket 19. This facilitates cleaning the inside of the hole of the cast product and facilitates replacement of electric cleaning rollers 15 of different sizes to adapt to holes of different diameters, thereby improving the flexibility and applicability of the cleaning work. When fixing the cast product, first, place the cast product on the upper part of the bottom plate 5, start the cylinder 2, and the cylinder 2 moves the first fixed plate 4 fixed at the output end. The first fixed plate 4 moves with the first rack plate 7 fixed at the bottom, and the first rack plate 7 moves with the external meshing gear 6 to rotate, and the gear 6 rotates and moves the second rack plate 8 meshing at the bottom, and the second rack plate 8 moves and moves the second fixed plate 9 fixed at the top, so that the first fixed plate 4 and the second fixed plate 9 can be moved relative to each other, so that when cleaning the hole of the cast product, it is convenient to fix the cast product. Fixing the cast product can prevent it from moving or vibrating during the cleaning process, thereby ensuring that the cleaning tool can stably and evenly contact the hole wall to achieve better cleaning effect.

[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A convenient hole cleaning device for investment casting, comprising a bracket (1), characterized in that: The bracket (1) is fixedly connected to a transverse plate (10) on the outside, and an electric push rod (11) is fixedly connected to the inside of the transverse plate (10). The output end of the electric push rod (11) is fixedly connected to a mounting block (12). A mounting rod (13) is inserted into the inside of the mounting block (12). The bottom of the mounting rod (13) is fixedly connected to a mounting plate (14). Electric cleaning rollers (15) are installed on both sides of the lower part of the mounting plate (14). A mounting pipe (16) is fixedly connected to the inside of the mounting block (12). The mounting pipe (16) is fixedly and slidably connected to the inside. A moving block (17), the left side of the outside of the moving block (17) is fixedly connected to a latch (18), the right side of the outside of the moving block (17) is fixedly connected to a moving rod (20), the outside of the moving rod (20) is fixedly connected to a pull ring (21), the outside of the moving rod (20) is sleeved with a spring (26), the lower part of the bracket (1) is fixedly connected to a collecting box (23), the outside of the collecting box (23) is provided with a dust collection component (24), the dust collection component (24), the dust collection component (24), the dust collection component (24), is used to collect dust cleaned inside the casting hole.

2. A convenient in-hole cleaning device for investment casting according to claim 1, characterized in that: A cylinder (2) is provided on the left side of the upper portion of the bracket (1), and a base plate (5) is installed on the right side of the upper portion of the bracket (1). A gear (6) is rotatably connected inside the base plate (5), the upper portion of the gear (6) is meshedly connected to a first rack plate (7), and the lower portion of the gear (6) is meshedly connected to a second rack plate (8), the upper portion of the first rack plate (7) is fixedly connected to a first fixed plate (4), and the upper portion of the second rack plate (8) is fixedly connected to a second fixed plate (9), and the output end of the cylinder (2) is fixedly connected to the outside of the first fixed plate (4).

3. The convenient in-hole cleaning device for investment casting according to claim 1, characterized in that: The dust collection assembly (24) includes a fan (2401), the fan (2401) is fixedly connected to both sides of the outside of the collection box (23), the collection box (23) is fixedly connected to a delivery pipe (2403), the other end of the delivery pipe (2403) passes through the interior of the horizontal plate (10) and is fixedly connected to a dust collection port (2404).

4. A convenient in-hole cleaning device for investment casting according to claim 1, characterized in that: A socket (19) is provided inside the mounting rod (13), and the latch (18) is plugged into the socket (19).

5. The convenient in-hole cleaning device for investment casting according to claim 1, characterized in that: A through hole (22) is provided on the right side of the interior of the mounting tube (16), and the moving rod (20) is slidably connected to the interior of the through hole (22).

6. A convenient hole cleaning device for investment casting according to claim 3, characterized in that: Positioning rods (25) are fixedly connected to both sides of the exterior of the dust collecting port (2404), and the bottoms of the two positioning rods (25) are fixedly connected to both sides of the exterior of the transverse plate (10).

7. The convenient in-hole cleaning device for investment casting according to claim 3, characterized in that: A drawer (2402) is slidably connected inside the collection box (23).

8. The convenient in-hole cleaning device for investment casting according to claim 2, characterized in that: A fixing frame (3) is installed on the left side of the upper portion of the bracket (1), and the cylinder (2) is fixedly connected to the inside of the fixing frame (3).

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