Impurity removing device for hard grinding machining of steel balls

Through the combined impurity removal device of the heating drying and cleaning system, the steel ball rust problem caused by water cleaning is solved, and the efficient drying and cleaning treatment of the steel ball is achieved.

CN223250018UActive Publication Date: 2025-08-22DONGA COUNTY XUSHENG STEEL BALL CO LTD
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Patent Information

Application Number
CN202422221502.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-08-22
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

The existing impurity removal device can easily cause rust after cleaning the steel ball through a water source, affecting the quality of the steel ball.

Method used

The heating box, air filter, heater and fan are used in conjunction with each other to dry the cleaned steel balls, and clean and remove impurities through the water tank, water pump and drainage system.

Benefits of technology

Effectively prevent water stains on the surface of the steel ball, avoid rust, and ensure dryness and cleanness of the surface of the steel ball.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an impurity removal device for steel ball hard grinding machining, which comprises a bottom plate, the front end and the rear end of the left side of the top of the bottom plate are fixedly connected with supporting rods, the tops of the inner sides of the supporting rods are fixedly connected with a cleaning box through connecting rods, and the right side of the top of the bottom plate is fixedly connected with a heating box. Air filter screens are fixedly connected to the left side and the right side of the bottom of an inner cavity of the heating box through bolts, a heater is fixedly connected to the middle end of the inner cavity of the heating box through bolts, a heating wire is arranged on the surface of the heater, and a first fan is fixedly mounted at the upper end of the left side of the heating box through a mounting plate. Through cooperative use of the heating box, the air filter screen, the heater, the heating wire, the first draught fan, the second fixing block, the second draught fan and the first fixing block, the steel balls subjected to cleaning and impurity removal can be dried, and the phenomenon that the steel balls are rusted due to the fact that the steel balls are eroded by a water source can be prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel ball processing, in particular to an impurity removal device for hard grinding of steel balls. Background Art

[0002] Steel balls are important basic components, especially precision industrial steel balls, which play a significant role in the development of the national economy. Under some special conditions, steel balls made of special materials are often required to complete the functions required in different environments. The promotion and application of steel balls not only promotes the development of the steel ball production industry, but also promotes the technological development and scientific and technological progress of related industries.

[0003] However, existing impurity removal devices usually use water to clean the steel balls after hard grinding. Although this can clean the dust, it will also cause rust on the steel balls due to the erosion of the water, affecting the quality of the steel balls. Therefore, we propose a impurity removal device for steel ball hard grinding. Utility Model Content

[0004] The purpose of the utility model is to provide a device for removing impurities from steel balls during hard grinding to solve the problems mentioned above.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a de-impurity device for steel ball hard grinding processing, comprising a base plate, the front end and the rear end of the left side of the top of the base plate are fixedly connected to a support rod, the top of the inner side of the support rod is fixedly connected to a cleaning box through a connecting rod, the right side of the top of the base plate is fixedly connected to a heating box, the left and right sides of the bottom of the inner cavity of the heating box are fixedly connected to an air filter by bolts, the middle end of the inner cavity of the heating box is fixedly connected to a heater by bolts, and a heating wire is provided on the surface of the heater, a first fan is fixedly installed at the upper end of the left side of the heating box through a mounting plate, the input end of the first fan is fixedly connected to a second fixed block through a pipe, and the inner side of the second fixed block is connected to the inner cavity of the cleaning box, the output end of the first fan is connected to the bottom of the left side of the heating box through a pipe, the second fan is fixedly installed on the right side of the top of the cleaning box by bolts, the input end of the second fan is connected to the middle end of the top of the heating box through a pipe, the output end of the second fan is fixedly connected to the first fixed block through a pipe, and the inner side of the first fixed block is connected to the inner cavity of the cleaning box.

[0006] Preferably, a water tank is fixedly connected to the left side of the top of the base plate, a water pump is fixedly installed on the top of the water tank by bolts, the input end of the water pump is connected to the bottom of the left side of the water tank through a pipe, the output end of the water pump is fixedly connected to a drain board through a pipe, and the inner side of the drain board is fixedly connected to a drain cover, and the outer side of the drain board is fixedly connected to the inner wall of the cleaning box.

[0007] Preferably, a PLC controller is fixedly mounted on one side of the top of the base plate by bolts, and control buttons are provided on the surface of the PLC controller.

[0008] Preferably, a placement plate is fixedly connected to the middle end of the right side of the inner cavity of the cleaning box, and limiting holes are opened on the surface of the placement plate. The limiting holes are evenly distributed and have a circular structure.

[0009] Preferably, a battery box is fixedly connected to the middle end of one side of the water tank by bolts, and a battery is fixedly connected to the inner cavity of the battery box by bolts. A charging port is provided at the middle end of one side of the battery box, and the output end of the charging port is electrically connected to the input end of the battery in one direction.

[0010] Preferably, air inlet holes are provided at the bottom of the left and right sides of the heating box, and the inner cavity of the air inlet holes is provided with a dustproof net.

[0011] Preferably, a movable door is fixedly connected to the four sides of the left side of the cleaning box by bolts, and the movable door is a transparent structure. A drainage hole is opened on the left side of the bottom of the cleaning box.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0013] 1. The utility model can dry the steel balls after cleaning and removing impurities through the coordinated use of a heating box, an air filter, a heater, a heating wire, a first fan, a second fixed block, and the second fan and the first fixed block, thereby preventing water from corroding the steel balls and causing rust on the steel balls.

[0014] 2. The utility model can place the steel balls and clean and remove impurities from them through the coordinated use of the water tank, water pump, drainage plate, drainage cover, placement plate and limiting holes, and can prevent the surface of the steel balls from carrying dust. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the heating wire structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the placement plate of the utility model;

[0018] Figure 4 This is a schematic diagram of the limiting hole structure of the utility model.

[0019] In the figure: 1. Base plate; 2. Support rod; 3. Battery; 4. Battery box; 5. Charging port; 6. Water tank; 7. Heating box; 8. Air filter; 9. Mounting plate; 10. PLC controller; 11. First fan; 12. Water pump; 13. Cleaning box; 14. Second fan; 15. First fixing block; 16. Second fixing block; 17. Heater; 18. Heating wire; 19. Drain board; 20. Placement plate; 21. Drain cover; 22. Limit hole. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] The components of the present application, 1. base plate; 2. support rod; 3. battery; 4. battery box; 5. charging port; 6. water tank; 7. heating box; 8. air filter; 9. mounting plate; 10. PLC controller; 11. first fan; 12. water pump; 13. cleaning box; 14. second fan; 15. first fixed block; 16. second fixed block; 17. heater; 18. heating wire; 19. drain board; 20. placement plate; 21. drain cover; 22. limiting hole are all universal standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or through conventional experimental methods.

[0022] Example 1:

[0023] See also Figure 1-4The figure provides the following technical solutions, specifically disclosed: a de-impurity device for hard grinding of steel balls, comprising a base plate 1, the front end and the rear end of the left side of the top of the base plate 1 are fixedly connected to a support rod 2, the top of the inner side of the support rod 2 is fixedly connected to a cleaning box 13 through a connecting rod, the right side of the top of the base plate 1 is fixedly connected to a heating box 7, the left and right sides of the bottom of the inner cavity of the heating box 7 are fixedly connected to an air filter 8 by bolts, the middle end of the inner cavity of the heating box 7 is fixedly connected to a heater 17 by bolts, and a heating wire 18 is provided on the surface of the heater 17, the upper end of the left side of the heating box 7 is fixedly connected to the mounting plate 9 A first fan 11 is fixedly installed, and the input end of the first fan 11 is fixedly connected to the second fixed block 16 through a pipe, and the inner side of the second fixed block 16 is communicated with the inner cavity of the cleaning box 13, and the output end of the first fan 11 is communicated with the bottom of the left side of the heating box 7 through a pipe. A second fan 14 is fixedly installed on the right side of the top of the cleaning box 13 by bolts, and the input end of the second fan 14 is communicated with the middle end of the top of the heating box 7 through a pipe, and the output end of the second fan 14 is fixedly connected to the first fixed block 15 through a pipe, and the inner side of the first fixed block 15 is communicated with the inner cavity of the cleaning box 13;

[0024] During actual use, the second fan 14 is started to work by starting up, and air is drawn into the inner cavity of the heating box 7 through the second fan 14. The air will first be filtered through the air filter 8 and then enter the inner cavity of the heating box 7. The heater 17 and the heating wire 18 provided in the inner cavity of the heating box 7 can heat the air. The heated air will be transported to the inner cavity of the first fixed block 15 through the second fan 14. The hot air can be transported to the inner cavity of the cleaning box 13 through the first fixed block 15 to heat and dry the steel balls, prevent water stains from adhering to the surface of the steel balls, and effectively prevent rust on the surface of the steel balls.

[0025] Example 2:

[0026] See also Figure 3 and Figure 4, provides the following technical solutions, specifically disclosed: a water tank 6 is fixedly connected to the left side of the top of the bottom plate 1, a water pump 12 is fixedly installed on the top of the water tank 6 by bolts, the input end of the water pump 12 is connected to the bottom of the left side of the water tank 6 through a pipe, the output end of the water pump 12 is fixedly connected to a drain plate 19 through a pipe, and the inner side of the drain plate 19 is fixedly connected to a drain cover 21, the outer side of the drain plate 19 is fixedly connected to the inner wall of the washing box 13, a PLC controller 10 is fixedly installed on one side of the top of the bottom plate 1 by bolts, and a control button is provided on the surface of the PLC controller 10, and a placement plate 2 is fixedly connected to the middle end of the right side of the inner cavity of the washing box 13 0, a limiting hole 22 is provided on the surface of the placement plate 20, the limiting holes 22 are evenly distributed, and the limiting holes 22 are a circular structure, the middle end of one side of the water tank 6 is fixedly connected to the battery box 4 by bolts, the inner cavity of the battery box 4 is fixedly connected to the battery 3 by bolts, the middle end of one side of the battery box 4 is provided with a charging port 5, the output end of the charging port 5 is unidirectionally electrically connected to the input end of the battery 3, the bottom of the left and right sides of the heating box 7 are provided with an air inlet, the inner cavity of the air inlet is provided with a dustproof net, the left side of the cleaning box 13 is fixedly connected with a movable door by bolts, the movable door is a transparent structure, and a drainage hole is provided on the left side of the bottom of the cleaning box 13;

[0027] During actual use, the processed steel ball is placed in the inner cavity of the limiting hole 22 opened on the surface of the placement plate 20, and the steel ball can be limited by the limiting hole 22. The water pump 12 is started to work, and the water source in the inner cavity of the water tank 6 is extracted by the water pump 12 and transported to the inner cavity of the drainage plate 19. The water source is transported to the inner cavity of the drainage cover 21 through the drainage plate 19, and is sprayed out through the drainage cover 21 to rinse and remove impurities from the steel ball on the placement plate 20.

[0028] When in use: the processed steel ball is placed in the inner cavity of the limiting hole 22 opened on the surface of the placement plate 20, the steel ball can be limited by the limiting hole 22, the water pump 12 is started to work, the water source in the inner cavity of the water tank 6 is extracted by the water pump 12 and transported to the inner cavity of the drain plate 19, the water source is transported to the inner cavity of the drain cover 21 through the drain plate 19, and the steel ball on the placement plate 20 is washed and cleaned by spraying through the drain cover 21, and the second fan 14 is started to work. The machine 14 draws air into the inner cavity of the heating box 7. The air will first be filtered through the air filter 8 and then enter the inner cavity of the heating box 7. The air can be heated by the cooperation of the heater 17 and the heating wire 18 provided in the inner cavity of the heating box 7. The heated air will be transported to the inner cavity of the first fixed block 15 through the second fan 14. The hot air can be transported to the inner cavity of the cleaning box 13 through the first fixed block 15 to heat and dry the steel balls, prevent water stains from adhering to the surface of the steel balls, and effectively prevent rust on the surface of the steel balls.

[0029] It is important to note that the construction and arrangement of the present application shown in a number of different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, colors, directional changes, etc.) without departing substantially from the novel teachings and advantages of the subject matter described in this application. For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature or number or position of the discrete elements may be altered or changed. Therefore, all such modifications are intended to be included within the scope of the present invention. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "means plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also an equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0030] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the scope of protection of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.

Claims

1. A device for removing impurities from steel ball hard grinding, comprising a bottom plate (1), characterized in that: The front end and the rear end of the left side of the top of the bottom plate (1) are fixedly connected to the support rod (2), the top of the inner side of the support rod (2) is fixedly connected to the cleaning box (13) through a connecting rod, the right side of the top of the bottom plate (1) is fixedly connected to the heating box (7), the left and right sides of the bottom of the inner cavity of the heating box (7) are fixedly connected to the air filter (8) through bolts, the middle end of the inner cavity of the heating box (7) is fixedly connected to the heater (17) through bolts, and the surface of the heater (17) is provided with a heating wire (18), the upper end of the left side of the heating box (7) is fixedly installed with a first fan (11) through a mounting plate (9), and the first fan The input end of the fan (11) is fixedly connected to a second fixed block (16) through a pipeline, and the inner side of the second fixed block (16) is communicated with the inner cavity of the cleaning box (13). The output end of the first fan (11) is communicated with the bottom of the left side of the heating box (7) through a pipeline. A second fan (14) is fixedly installed on the right side of the top of the cleaning box (13) by bolts. The input end of the second fan (14) is communicated with the middle end of the top of the heating box (7) through a pipeline. The output end of the second fan (14) is fixedly connected to the first fixed block (15) through a pipeline. The inner side of the first fixed block (15) is communicated with the inner cavity of the cleaning box (13).

2. The impurity removal device for steel ball hard grinding according to claim 1, characterized in that: The left side of the top of the bottom plate (1) is fixedly connected to a water tank (6), the top of the water tank (6) is fixedly mounted with a water pump (12) by means of bolts, the input end of the water pump (12) is communicated with the bottom of the left side of the water tank (6) through a pipeline, the output end of the water pump (12) is fixedly connected to a drain plate (19) through a pipeline, the inner side of the drain plate (19) is fixedly connected to a drain cover (21), and the outer side of the drain plate (19) is fixedly connected to the inner wall of the cleaning box (13).

3. The impurity removal device for steel ball hard grinding according to claim 1, characterized in that: A PLC controller (10) is fixedly mounted on one side of the top of the base plate (1) by means of bolts, and a control button is provided on the surface of the PLC controller (10).

4. The impurity removal device for steel ball hard grinding according to claim 1, characterized in that: A placement plate (20) is fixedly connected to the middle end of the right side of the inner cavity of the cleaning box (13), and a limiting hole (22) is provided on the surface of the placement plate (20). The limiting holes (22) are evenly distributed and have a circular structure.

5. The impurity removal device for steel ball hard grinding according to claim 2, characterized in that: The middle end of one side of the water tank (6) is fixedly connected to a battery box (4) via bolts, the inner cavity of the battery box (4) is fixedly connected to a storage battery (3) via bolts, and a charging port (5) is provided at the middle end of one side of the battery box (4), the output end of the charging port (5) being electrically connected in one direction to the input end of the storage battery (3).

6. The impurity removal device for steel ball hard grinding according to claim 1, characterized in that: Air inlet holes are provided at the bottoms of the left and right sides of the heating box (7), and the inner cavities of the air inlet holes are provided with dustproof nets.

7. The impurity removal device for steel ball hard grinding according to claim 1, characterized in that: The left side of the cleaning box (13) is fixedly connected with a movable door by bolts. The movable door is a transparent structure. A drainage hole is provided on the left side of the bottom of the cleaning box (13).