Integrated direct punching die for matched upper cover plate and lower cover plate

By designing an integrated direct punching mold with mating upper and lower covers, the complexity of the punching mold of the cover plate of the camera distribution box is solved, and the simultaneous stamping of beveled and flat faces is achieved, ensuring position accuracy and cost-effectiveness.

CN223250344UActive Publication Date: 2025-08-22ZHENJIANG FINEMETAL AUTOMOTIVE COMPONENTS CO LTD
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Patent Information

Application Number
CN202422399751.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-08-22
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

The punching molds for the upper and lower covers of the existing camera distribution box are complex in design, requiring multiple bends and it is difficult to ensure the positional requirements of each installation hole, especially the holes on the inclined surface are difficult to stamp and mold at the same time as the flat holes.

Method used

A integrated direct punching mold with matching upper and lower cover plates is designed. By setting the lower cover plate and upper cover plate on the inner side of the upper and lower molds, combining the inclined punch and vertical punches, the simultaneous stamping of the beveled hole and the flat hole is achieved. The integrated mold structure is adopted to ensure position accuracy.

Benefits of technology

The stable operation of the mold is achieved, the development cost is reduced, the vertical angle and positional requirements of the hole are ensured, the punching accuracy is improved, and a pair of molds is saved.

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Abstract

According to the integrated direct punching die for the matched upper cover plate and the lower cover plate, the lower cover plate and the upper cover plate are arranged on the left side and the right side of the inner side between an upper die and a lower die of the punching die respectively, a plurality of horizontal holes and inclined plane holes are formed in the outer side of the lower cover plate and the outer side of the upper cover plate, and inclined plane punching tools are arranged above the inclined plane holes. A vertical punching tool is arranged above each horizontal hole, a lower die insert is arranged below the inclined plane hole in a supporting mode, the lower surface of the upper base plate insert is parallel to the surface of the inclined plane hole, two products share one die, one die is omitted, development cost is reduced, it is guaranteed that punching faces of the holes are perpendicular to the surfaces of the products, and production efficiency is improved. Accuracy of follow-up measurement location degree is guaranteed, all punched holes are punched together, and the location degree requirements of all the holes are guaranteed.
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Description

Technical Field

[0001] This article belongs to the technical field of punching dies, specifically an integrated direct punching die for matching upper and lower cover plates. Background Art

[0002] In today's fiercely competitive market, the speed with which a product is launched often determines a company's success or failure. Molds are high-tech, highly efficient production tools. The upper and lower covers of the camera distribution box are complex structures, requiring multiple bending steps to complete, while also ensuring the precise positioning of each mounting hole.

[0003] The existing upper and lower cover plates of the distribution box need to be provided with several installation punching holes on the outer surface due to their own shape and structure. The punching method of each installation punching hole is to punch the holes after the product is formed due to the structure and shape of the upper and lower cover plates themselves. Some holes are on the inclined surface of the product. For the holes on the inclined surface of the product, the mold must be designed with an oblique punching method. Some holes are on the plane and some are on the inclined surface of the product, and there are position requirements for each other. In order to ensure the accuracy of the installation punching holes, they need to be punched out at the same time. Utility Model Content

[0004] In order to solve the above problems, this paper proposes an integrated direct punching die with matching upper and lower cover plates, and the left and right sides of the inner side between the upper die and the lower die of the punching die are respectively provided with a lower cover plate and an upper cover plate, and the outer sides of the lower cover plate and the upper cover plate are provided with a plurality of horizontal holes and inclined holes, and an inclined punch is provided above the plurality of inclined holes, and a vertical punch is provided above the horizontal holes. The inclined punch includes an upper pad block, a splint block, a demoulding block, a spring, a punch and a lower die block. The upper pad block is embedded in the upper die, and the lower surface of the upper pad block is connected to the splint block with an inclined surface. The bottom center of the splint block is protruding with a punch, and springs are provided on both sides of the bottom surface of the splint block. The outer side of the input block is connected to the demoulding input block through a spring. The center of the demoulding input block is penetrated by a punch, and the punch is arranged above the inclined hole. The lower support of the inclined hole is provided with a lower mold input block. The lower surface of the upper pad input block is parallel to the surface of the inclined hole. The punching method of each installation hole of the product is solved by an integrated mold. Since each installation hole is punched after the product is formed, some holes are on the inclined surface of the product. For the holes on the inclined surface of the product, the mold adopts an oblique punching method through an oblique punch. Some of the products are on the plane and some are on the inclined surface. There are position requirements for each other. The inclined hole and the flat surface are punched out at the same time to ensure the position accuracy between each other.

[0005] The punching die includes an upper die and a lower die. The upper die surface is fixedly provided with an upper pad block, a clamping plate block, a demoulding block, a spring and a punch. The lower die surface is provided with a cover plate support seat. The lower die block is provided below the outer horizontal hole and the inclined hole position of the cover plate support seat. By connecting the part of the upper part of the inclined punch with the punch to the upper die, and the lower die block with a hole is provided on the lower die, it can not only facilitate the support of the cover plate, but also have the effect of discharge.

[0006] The upper die is stacked from top to bottom with an upper die base, an upper pad, a fixed plate, a stop plate and a stripping plate. The lower part of the upper pad is horizontally fixed and connected with an upper pad block. The interiors of the fixed plate and the stop plate are concave and embedded with an upper pad block, a clamping plate block and a demoulding block. The interior of the stripping plate is embedded with a demoulding block. By obliquely embedding the inclined punch inside the upper die, an integrated downward pressing movement is achieved when the upper die is displaced, thereby achieving the inclined punching operation.

[0007] The lower die is stacked from top to bottom with a lower template, a lower pad, a lower backing plate and a lower die base. The upper surface of the lower die base is provided with a cover plate support seat, and the interior of the lower die plate is concave and embedded with a lower die entry block. By arranging the lower die entry block on the outside of the cover plate support seat, the punching and discharge of the punch can be realized, and the mounting ears with mounting holes on the outside of the cover plate can also be supported to ensure the stable operation of the entire die.

[0008] The upper cover plate and the lower cover plate are both folding plate type bent cover plates, and the left and right ends of the upper cover plate and the lower cover plate are provided with inclined holes, the rear center of the upper cover plate is provided with a plane hole, the front side of the upper cover plate is symmetrically provided with inclined holes, and the rear center of the lower cover plate is provided with a plane hole. The plane holes of the upper cover plate and the plane holes of the lower cover plate are both symmetrically arranged above the lower mold. By mirroring the front and rear sides of the upper cover plate and the lower cover plate with the plane holes facing outward, it is achieved that the upper cover plate has an inclined hole on one side, which can be conveniently installed with an inclined punch, which is convenient for the installation of the overall mold equipment.

[0009] Beneficial effects:

[0010] The punching method of each installation punching hole of the product is solved by using an integrated mold. Since each installation punching hole is punched after the product is formed, some holes are on the inclined surface of the product. For the holes on the inclined surface of the product, the mold adopts an oblique punching method through an oblique punch. Some holes on the product are on the plane, and some are on the inclined surface. There are position requirements for each other. The oblique surface and the flat surface are punched out at the same time to ensure the position accuracy between each other.

[0011] The mold is a common mold for two products, one for two, saving a set of molds, reducing development costs, and ensuring that the punching surface of the hole is at a perpendicular angle to the product surface, ensuring the accuracy of subsequent position measurement. All punching holes are punched out together to ensure the position requirements between each hole.

[0012] By connecting the upper part of the inclined punch with the punch head to the upper die, and arranging the lower die block with a hole on the lower die, it can not only facilitate the support of the cover plate, but also achieve the effect of discharge.

[0013] By arranging the lower die block on the outside of the cover plate support seat, the punching and discharge of the punch can be realized, and the mounting ears with mounting holes on the outside of the cover plate can be supported to ensure the stable operation of the entire mold.

[0014] By mirroring the front and rear sides of the upper and lower cover plates with plane holes facing outward, the upper cover plate has an inclined hole on one side, which can be easily installed with an inclined punch, facilitating the installation of the entire mold equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a front view of an integrated direct punching die for matching upper and lower cover plates;

[0016] Figure 2 It is a top view of an integrated direct punching die for matching upper and lower cover plates;

[0017] Figure 3 It is a schematic diagram of an inclined punching tool of an integrated direct punching die for matching upper and lower cover plates;

[0018] Figure 4 It is a top view of the upper cover;

[0019] Figure 5 It is a side view of the upper cover;

[0020] Figure 6 is a top view of the lower cover;

[0021] Figure 7 is a side view of the lower cover;

[0022] In the figure; 1. upper die, 2. lower die, 3. inclined punch, 31. upper pad into block, 32. clamping plate into block, 33. demoulding into block, 34. spring, 35. punch, 36. lower die into block, 4. lower cover plate, 5. upper cover plate, 6. vertical punch, 7. horizontal hole, 8. inclined hole. DETAILED DESCRIPTION

[0023] In order to deepen the understanding of the present invention, the present invention will be further described in detail below with reference to embodiments and drawings. The embodiments are only used to explain the present invention and do not constitute a limitation on the scope of protection of the present invention.

[0024] Upper die 1, lower die 2, inclined punch 3, upper pad block 31, clamping plate block 32, demoulding block 33, spring 34, punch 35, lower die block 36, lower cover plate 4, upper cover plate 5, vertical punch 6, horizontal hole 7, inclined hole 8.

[0025] like Figure 1 、 2 , 3, 4, 5, 6, 7;

[0026] An integrated direct punching die, a lower cover plate 4 and an upper cover plate 5 are respectively provided on the left and right sides of the inner side between the upper die 1 and the lower die 2 of the punching die, and the outer sides of the lower cover plate 4 and the upper cover plate 5 are provided with a plurality of horizontal holes 7 and inclined holes 8, and an inclined punch 3 is provided above the plurality of inclined holes 8, and a vertical punch 6 is provided above the horizontal holes 7, and the inclined punch 3 includes an upper pad block 31, a splint block 32, a demoulding block 33, a spring 34, a punch 35 and a lower die block 36, and the upper pad block 31 is embedded in the upper die 1, and the lower surface of the upper pad block 31 is inclined with the splint block 3 2 is connected, the bottom center of the splint entry block 32 is protruding with a punch 35, and springs 34 are provided on both sides of the bottom surface of the splint entry block 32. The outer side of the splint entry block 32 is connected to the demoulding entry block 33 through the spring 34. The center of the demoulding entry block 33 is penetrated by a punch 35, and the punches 35 are all arranged above the inclined hole 8. The lower support of the inclined hole 8 is provided with a lower die entry block 36. The lower surface of the upper pad entry block 31 is parallel to the surface of the inclined hole 8. The punching die includes an upper die 1 and a lower die 2. The surface of the upper die 1 is fixed with an upper pad entry block 31, a splint The lower die 2 is provided with a cover plate support seat, and a lower die block 36 is provided below the outer horizontal hole 7 and the inclined hole 8 of the cover plate support seat. The upper die 1 is stacked from top to bottom with an upper die 1 seat, an upper pad, a fixed plate, a stop plate and a stripper plate. The lower side of the upper pad is fixedly connected with an upper pad block 31. The interior of the fixed plate and the stop plate are concave and embedded with an upper pad block 31, a clamping plate block 32 and a stripper block 33. The interior of the stripper plate is embedded with a stripper block 33. The lower die 2 is stacked from top to bottom with an upper pad block 31, a clamping plate block 32 and a stripper block 33. From bottom to top, there are lower mold 2 plates, lower pads, lower backing plates and lower mold 2 seats stacked in sequence. The upper surface of the lower mold 2 seats is provided with a cover support seat. The interior of the lower mold 2 is concave and embedded with a lower mold entry block 36. The upper cover plate 5 and the lower cover plate 4 are both folded plate bent covers. The left and right ends of the upper cover plate 5 and the lower cover plate 4 are provided with inclined holes 8. The center of the rear side of the upper cover plate 5 is provided with a plane hole. The front side of the upper cover plate 5 is symmetrically provided with an inclined hole 8. The center of the rear side of the lower cover plate 4 is provided with a plane hole. The plane holes of the upper cover plate 5 and the plane holes of the lower cover plate 4 are both symmetrically arranged above the lower mold 2.

[0027] Implementation examples;

[0028] The mold is a common mold for two products. When the upper mold 1 is pressed down, all the inclined punches 3 and vertical punches 6 of the upper cover plate 5 and the lower cover plate 4 are pressed down to punch out two. This saves a pair of molds and reduces development costs. It also ensures that the punching surface of the hole is at a vertical angle to the product surface, ensuring the accuracy of subsequent position measurement. All punching holes are punched out together to ensure the position requirements between each hole.

[0029] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An integrated direct punching die with matching upper and lower cover plates, wherein the lower cover plate and the upper cover plate are respectively provided on the left and right sides of the inner side between the upper die and the lower die of the punching die, and the outer sides of the lower cover plate and the upper cover plate are provided with a plurality of horizontal holes and inclined holes, characterized in that: A bevel punch is provided above the several bevel holes, and a vertical punch is provided above the horizontal holes. The bevel punch includes an upper pad block, a splint block, a demoulding block, a spring, a punch and a lower die block. The upper pad block is embedded in the upper die, and the lower surface of the upper pad block is connected to the splint block in an inclined manner. A punch is provided in a protruding manner at the bottom center of the splint block, and springs are provided on both sides of the bottom surface of the splint block. The outer side of the splint block is outwardly connected to the demoulding block through a spring, and a punch is provided in the center of the demoulding block. The punches are all provided above the bevel hole, and a lower die block is provided below the bevel hole in a supporting manner. The lower surface of the upper pad block is parallel to the surface of the bevel hole.

2. The integrated direct punching die for the upper and lower cover plates according to claim 1, characterized in that: The punching die includes an upper die and a lower die. The upper die surface is fixedly provided with an upper pad block, a clamping plate block, a demoulding block, a spring and a punch. The lower die surface is provided with a cover plate support seat. The lower die block is provided below the outer horizontal hole and the inclined hole position of the cover plate support seat.

3. The integrated direct punching die for the upper and lower cover plates according to claim 2, characterized in that: The upper die is stacked from top to bottom in sequence with an upper die base, an upper pad, a fixed plate, a stop plate and a stripping plate. The lower part of the upper pad is fixedly connected horizontally with an upper pad entry block. The interiors of the fixed plate and the stop plate are concave and embedded with an upper pad entry block, a clamping plate entry block and a demoulding entry block. The interior of the stripping plate is embedded with a demoulding entry block.

4. The integrated direct punching die for the upper and lower cover plates according to claim 2, characterized in that: The lower mold is stacked from top to bottom with a lower template, a lower pad, a lower back plate and a lower mold base. The upper surface of the lower mold base is provided with a cover support seat, and the interior of the lower mold is concave and embedded with a lower mold entry block.

5. The integrated direct punching die for matching upper and lower cover plates according to claim 1, characterized in that: The upper cover plate and the lower cover plate are both folding plate type bent cover plates, and the left and right ends of the upper cover plate and the lower cover plate are provided with inclined holes, the center of the rear side of the upper cover plate is provided with a plane hole, the front side of the upper cover plate is symmetrically provided with inclined holes, and the center of the rear side of the lower cover plate is provided with a plane hole. The plane holes of the upper cover plate and the plane holes of the lower cover plate are both symmetrically arranged above the lower mold.