Broken wire protection lock of intelligent wire cut electrical discharge machining tool
By designing limit plates and drive components on the intelligent electric spark wire cutting machine tool, the problem of difficulty in disassembly and assembly of infrared sensors is solved, convenient disassembly and stability is achieved, and the reliability of electrode wire monitoring is improved.
Patent Information
- Application Number
- CN202421694019.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-07-17
AI Technical Summary
The infrared sensor of the existing smart electric spark wire cutting machine tool is fixedly installed in the narrow space inside the support arm, which makes it difficult to disassemble, install and repair, and affects the use effect.
A smart electric spark wire cutting machine tool wire break protection lock is designed. Through the coordination of limiting plates, mounting plates, clamping plates and driving components, the infrared sensor is easily disassembled and installed, and the disassembly and assembly efficiency is improved.
It realizes convenient disassembly and assembly and fixation of infrared sensors, improves the use effect and stability, and enhances the reliability of electrode wire monitoring.
Smart Images

Figure CN223250720U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire cutting machines, in particular to an intelligent wire break protection lock for electric spark wire cutting machines. Background Art
[0002] Intelligent wire-cut EDM, also known as CNC wire-cut EDM, is a machine mainly used for manufacturing various molds, electrodes and precision parts, and processing complex cavities and curved surfaces of various conductive materials such as cemented carbide, hardened steel, graphite, aluminum alloy, structural steel, stainless steel, titanium alloy and diamond. The CNC wire-cut EDM consists of a workbench, a wire feeding mechanism, a fluid supply system, a pulse power supply and a control system.
[0003] Chinese patent CN220462524U discloses a wire break protection mechanism for a CNC wire cutting machine. The patent discloses a technical solution for rapid air drying, which solves the problem that the existing CNC wire cutting machine adopts sensorless monitoring, lacks monitoring and reasonable control of the electrode wire, and may affect the safety of the CNC wire cutting machine. At the same time, it may affect the accuracy of the wire break protection mechanism of the CNC wire cutting machine, and thus affect the working efficiency of the wire break protection mechanism of the CNC wire cutting machine.
[0004] When the device is in use, the electrode wire is monitored in real time through the action of the infrared sensor. However, the infrared sensor is fixedly installed at the rear end of the support arm, and one end is located inside the support arm. The internal space of the support arm is relatively narrow, and it is difficult for the staff to disassemble and repair it, which reduces the use effect. Therefore, an intelligent wire break protection lock for electric spark wire cutting machine is proposed to solve the above problem. Utility Model Content
[0005] In response to the shortcomings of the existing technology, the utility model provides an intelligent wire break protection lock for electric spark wire cutting machines, which has the advantage of convenient disassembly and assembly, and solves the problem that when the device is in use, the electrode wire is monitored in real time through the action of an infrared sensor. However, the infrared sensor is fixedly installed at the rear end of the support arm, and one end is located inside the support arm. The internal space of the support arm is relatively narrow, which makes it difficult for staff to disassemble and repair it, thereby reducing the use effect.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solution: an intelligent wire-broken protection lock for an electric spark wire cutting machine, comprising a wire cutting machine body and a support arm arranged on the wire cutting machine body, and two limit plates are fixedly connected to the right side of the support arm.
[0007] A mounting plate is placed between the two limit plates, and an infrared sensor with one end passing through the mounting plate and extending to its right side is fixedly installed on the left side of the mounting plate. Two clamping plates are fixedly connected to the inside of the support arm, and two card slots are opened on the left side of the mounting plate. The two clamping plates extend to the inside of the two card slots respectively, and the outer peripheral walls of the two clamping plates are fixedly covered with rubber rings.
[0008] A fixing assembly is provided between the two limiting plates for fixing the mounting plate.
[0009] A driving assembly is provided between the two limiting plates for driving the fixing assembly to move.
[0010] Furthermore, the mounting plate and the support arm are in close contact with each other, the rubber ring is a rectangular ring, and the rubber ring and the slot are in close contact with each other.
[0011] Furthermore, the fixing assembly includes two baffles, and the two baffles are respectively placed on the side surfaces opposite to the two limit plates. The two side surfaces opposite to the two limit plates are each provided with an installation groove, and telescopic rods are fixedly installed inside the two installation grooves. The two telescopic rods are respectively fixedly connected to the two baffles, and the outer peripheral walls of the two telescopic rods are respectively provided with springs fixedly connected to the installation grooves and the baffles, and the two limit plates are each provided with a placement groove on the side surface away from the installation plate.
[0012] Furthermore, the left sides of the two baffles are both in contact with the right side of the mounting plate, and the telescopic rod is composed of a sleeve and a moving rod. One end of the moving rod passes through and extends into the interior of the sleeve, and the outer side of the moving rod is fixedly connected to a limiting block located inside the sleeve, and a through hole adapted to the moving rod is opened on one side of the sleeve.
[0013] Furthermore, the driving assembly includes two pull plates, which are respectively placed inside two placement slots, and two connection holes are opened inside the two limit plates. The opposite sides of the two pull plates are fixedly connected with two moving rods, one end of which passes through the connection hole and extends to the baffle, and the outer peripheral walls of the four moving rods are fixedly covered with rubber rings.
[0014] Furthermore, the moving rod and the connecting hole are clearance-matched, the rubber ring and the connecting hole are in close contact, and the four moving rods are respectively located on the left side and the right side of the two springs.
[0015] Compared with the existing technology, the technical solution of this application has the following beneficial effects:
[0016] The intelligent wire-broken protection lock for electric spark wire cutting machines monitors and protects the electrode wire through the action of infrared sensors, thereby improving the use effect. The infrared sensor can be conveniently disassembled and fixed through the cooperation between the card plate and the card slot, thereby improving the use effect. At the same time, the mounting plate can be fixed through the action of the baffle to improve the stability of the mounting plate, making it more convenient and practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is a partially enlarged schematic diagram of the internal structure of the support arm in the structure of the present utility model;
[0019] Figure 3 for Figure 2 A schematic diagram of the structure of the middle part;
[0020] Figure 4 It is a schematic diagram of the left side of the mounting plate in the structure of the present utility model.
[0021] In the figure: 1 wire cutting machine body, 2 support arm, 3 mounting plate, 4 infrared sensor, 5 limit plate, 6 rubber ring, 7 clamping plate, 8 clamping slot, 9 mounting slot, 10 pull plate, 11 placement slot, 12 rubber ring, 13 connecting hole, 14 moving rod, 15 spring, 16 telescopic rod, 17 baffle. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] See also Figures 1 to 4 In this embodiment, an intelligent wire-broken protection lock for an electric spark wire cutting machine includes a wire cutting machine body 1 and a support arm 2 arranged on the wire cutting machine body 1. Two limit plates 5 are fixedly connected to the right side of the support arm 2.
[0024] A mounting plate 3 is placed between the two limit plates 5. An infrared sensor 4 is fixedly installed on the left side of the mounting plate 3, with one end passing through the mounting plate 3 and extending to the right side thereof. Two clamping plates 7 are fixedly connected to the inside of the support arm 2. Two card slots 8 are opened on the left side of the mounting plate 3. The two clamping plates 7 extend to the inside of the two card slots 8 respectively. The outer peripheral walls of the two clamping plates 7 are fixedly covered with rubber rings 6.
[0025] The mounting plate 3 and the support arm 2 are in close contact with each other, the rubber ring 6 is a rectangular ring, and the rubber ring 6 and the slot 8 are in close contact with each other.
[0026] It should be noted that the infrared sensor 4 is a conventional device known to the public in the prior art, and its specific structure and working principle will not be described in detail herein.
[0027] Specifically, the infrared sensor 4 is fixedly installed on the mounting plate 3, and the mounting plate 3 is pushed so that the mounting plate 3 and the support arm 2 fit together. The card plate 7 is inserted into the card slot 8 to restrict the mounting plate 3. The card plate 7 is supported by the fit between the rubber ring 6 and the card slot 8. Under the action of the infrared sensor 4, the electrode wire is monitored and protected.
[0028] In this embodiment, a fixing assembly is provided between the two limit plates 5, and the fixing assembly includes two baffles 17. The two baffles 17 are respectively placed on the opposite side surfaces of the two limit plates 5. The opposite side surfaces of the two limit plates 5 are each provided with an installation groove 9. Telescopic rods 16 are fixedly installed inside the two installation grooves 9. The two telescopic rods 16 are respectively fixedly connected to the two baffles 17. The outer peripheral walls of the two telescopic rods 16 are each provided with springs 15 respectively fixedly connected to the installation groove 9 and the baffles 17. A placement groove 11 is provided on the side of the two limit plates 5 away from the installation plate 3.
[0029] Among them, the left sides of the two baffles 17 are both in contact with the right side of the mounting plate 3, and the telescopic rod 16 is composed of a sleeve and a moving rod. One end of the moving rod passes through and extends to the interior of the sleeve, and the outer side of the moving rod is fixedly connected to a limiting block located inside the sleeve, and a through hole adapted to the moving rod is opened on one side of the sleeve.
[0030] Specifically, the baffle 17 moves, squeezing the telescopic rod 16 and the spring 15, causing the telescopic rod 16 and the spring 15 to shrink, and the mounting plate 3 and the support arm 2 to fit together. The elasticity of the spring 15 pushes the baffle 17 to reset, and the baffle 17 and the mounting plate 3 fit together to fix the mounting plate 3.
[0031] In this embodiment, a driving assembly is provided between the two limit plates 5, and the driving assembly includes two pull plates 10, which are respectively placed inside the two placement grooves 11. Two connecting holes 13 are opened inside the two limit plates 5, and the opposite sides of the two pull plates 10 are fixedly connected with two moving rods 14 with one end passing through the connecting hole 13 and extending to the baffle 17. The outer peripheral walls of the four moving rods 14 are fixedly covered with rubber rings 12.
[0032] The moving rod 14 and the connecting hole 13 are clearance-fitted, the rubber ring 12 and the connecting hole 13 are in close contact, and the four moving rods 14 are respectively located on the left side and the right side of the two springs 15 .
[0033] Specifically, the pull plate 10 is pulled, so that the pull plate 10 drives the moving rod 14 to move, and the moving rod 14 drives the baffle 17 to move. The baffle 17 is supported by the clearance fit between the connecting hole 13 and the moving rod 14, thereby improving the stability of the baffle 17. The moving rod 14 is supported by the fit between the rubber ring 12 and the connecting hole 13, thereby improving the stability of the moving rod 14.
[0034] The working principle of the above embodiment is:
[0035] The elasticity of the spring 15 pushes the baffle 17 to reset, and the baffle 17 and the mounting plate 3 fit together to fix the mounting plate 3, thereby protecting the electrode wire.
[0036] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0037] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An intelligent wire-broken protection lock for a wire-cut electric discharge machine, comprising a wire-cut machine body (1) and a support arm (2) arranged on the wire-cut machine body (1), characterized in that: Two limiting plates (5) are fixedly connected to the right side of the support arm (2); A mounting plate (3) is placed between the two limiting plates (5), an infrared sensor (4) having one end penetrating the mounting plate (3) and extending to the right side thereof is fixedly mounted on the left side of the mounting plate (3), two card plates (7) are fixedly connected to the interior of the support arm (2), two card slots (8) are opened on the left side of the mounting plate (3), the two card plates (7) extend to the interior of the two card slots (8) respectively, and the outer peripheral walls of the two card plates (7) are fixedly sleeved with rubber rings (6); A fixing assembly is provided between the two limiting plates (5), and a driving assembly is provided between the two limiting plates (5).
2. The intelligent wire-broken protection lock for wire-cut electric discharge machines according to claim 1, characterized in that: The mounting plate (3) and the support arm (2) are in close contact with each other, the rubber ring (6) is a rectangular ring, and the rubber ring (6) and the card slot (8) are in close contact with each other.
3. The intelligent wire-broken protection lock for wire-cut electric discharge machines according to claim 1, characterized in that: The fixing assembly includes two baffles (17), the two baffles (17) are respectively placed on the side surfaces opposite to the two limit plates (5), the side surfaces opposite to the two limit plates (5) are each provided with a mounting groove (9), the interiors of the two mounting grooves (9) are each fixedly installed with a telescopic rod (16), the two telescopic rods (16) are respectively fixedly connected to the two baffles (17), the outer peripheral walls of the two telescopic rods (16) are each provided with a spring (15) respectively fixedly connected to the mounting groove (9) and the baffle (17), and the side surfaces of the two limit plates (5) away from the mounting plate (3) are each provided with a placement groove (11).
4. The intelligent wire-broken protection lock for electric spark wire cutting machine according to claim 3, characterized in that: The left sides of the two baffles (17) are both in contact with the right side of the mounting plate (3); the telescopic rod (16) is composed of a sleeve and a motion rod; one end of the motion rod passes through and extends into the interior of the sleeve; the outer side of the motion rod is fixedly connected to a limiting block located inside the sleeve; a through hole adapted to the motion rod is provided on one side of the sleeve.
5. The intelligent wire-broken protection lock for electric spark wire cutting machine according to claim 3, characterized in that: The driving assembly comprises two pull plates (10), the two pull plates (10) are respectively placed inside two placement grooves (11), two connection holes (13) are opened inside the two limit plates (5), and two moving rods (14) are fixedly connected to the opposite side surfaces of the two pull plates (10), one end of which passes through the connection hole (13) and extends to the baffle (17), and the outer peripheral walls of the four moving rods (14) are fixedly covered with rubber rings (12).
6. The intelligent wire-broken protection lock for electric spark wire cutting machine according to claim 5, characterized in that: The moving rod (14) and the connecting hole (13) are clearance-matched, the rubber ring (12) and the connecting hole (13) are in close contact, and the four moving rods (14) are respectively located on the left side and the right side of the two springs (15).
Citation Information
Patent Citations
Broken wire protection mechanism of numerical control linear cutting machine tool
CN220462524U