Thin-wall clamping device for thin-wall flange welding

By designing a thin-wall flange clamping device that adapts to the socket, the annular support, limiting structure and elastic rubber layer are used to solve the problem of thin-wall flange clamping deformation, achieving high-precision welding effect.

CN223250955UActive Publication Date: 2025-08-22JIANGYIN BOHON MASCH FLANGES CO LTD
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Patent Information

Application Number
CN202422538768.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-08-22
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

The existing thin-wall flange clamping device can easily cause the thin-wall flange to deform during clamping, affecting the welding accuracy.

Method used

A socket is designed, the inner wall is adapted to the outer diameter of the curved surface of the thin-wall flange, the bottom has an annular support portion and the top has an annular limit portion, the side wall has a through notch, the inner wall is equipped with an elastic rubber layer and a slot, and the outer wall has an interlocking projection, which is matched with the elastic thin plate to achieve flexible clamping.

Benefits of technology

It effectively avoids deformation of thin-walled flanges during clamping, ensures welding accuracy, is simple in structure and convenient in operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a thin-wall clamping device for welding a thin-wall flange, which comprises a sleeving body, the sleeving body is of a cylindrical structure with two open ends, and the diameter of the inner wall of the sleeving body is matched with the outer diameter of the curved surface of the thin-wall flange; the edges of the inner sides of the bottoms of the sleeving bodies horizontally extend inwards to form annular supporting parts; the edge position of the outer side of the top of the sleeving body horizontally extends outwards to form an annular limiting part; a notch is formed in the curved side wall of the sleeving body, extends from the top of the sleeving body to the bottom of the sleeving body, penetrates through the upper surface and the lower surface of the annular supporting part and penetrates through the upper surface and the lower surface of the annular limiting part. The clamping device can be effectively sleeved on the cylindrical thin wall to be welded and can be conveniently clamped by a manipulator, and the clamping position of the cylindrical thin wall cannot deform.
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Description

Technical Field

[0001] The utility model relates to the field of metal material processing and manufacturing, in particular to a thin-wall clamping device for thin-wall flange welding. Background Art

[0002] Thin-wall flanges are pipe connection components primarily used to connect high-temperature, high-pressure, or corrosive media. They are widely used in the chemical, petroleum, natural gas, aerospace, and nuclear power industries, and are suitable for piping systems that must withstand high-temperature, high-pressure, or corrosive media.

[0003] When the curved surface and thin wall of a thin-walled flange are precision welded to the flange end, it is necessary to first clamp the curved surface of the thin-walled flange with a clamping device. The currently commonly used clamping device usually adopts a three-point contact clamping method. Although it can firmly clamp the thin-walled flange to be precision-machined, the clamped area of ​​the thin-walled flange will be deformed due to excessive pressure, affecting the welding accuracy.

[0004] Therefore, it is desired to provide a thin-wall clamping device for thin-wall flange welding in order to solve the above technical problems. Utility Model Content

[0005] The purpose of the utility model is to provide a thin-wall clamping device for thin-wall flange welding, which can be effectively sleeved on the cylindrical thin wall to be welded, is convenient for a robot to clamp, and the clamping position of the cylindrical thin wall will not be deformed.

[0006] In order to achieve the purpose of the above utility model, a thin-walled clamping device for thin-walled flange welding is provided, comprising a sleeve body, the sleeve body being a cylindrical structure with two ends open, the inner wall diameter of the sleeve body being adapted to the outer diameter of the curved surface of the thin-walled flange;

[0007] The inner edges of the bottom of the sleeve body extend horizontally inward to form an annular support portion;

[0008] The outer edge of the top of the sleeve body extends horizontally outward to form an annular limiting portion;

[0009] A notch is provided on the curved side wall of the sleeve body, and the notch extends from the top of the sleeve body to the bottom of the sleeve body, and the notch passes through the upper and lower surfaces of the annular support portion, and the notch passes through the upper and lower surfaces of the annular limiting portion.

[0010] Preferably, an elastic rubber layer is provided on the inner wall of the sleeve body.

[0011] Furthermore, a slot is provided on the inner wall of the sleeve body around its circumference;

[0012] An inserting protrusion adapted to the slot is provided on the outer wall of the elastic rubber layer, and the elastic rubber layer is inserted into the slot on the inner wall of the sleeve body through the inserting protrusion.

[0013] Preferably, an annular slot is provided on the top of the sleeve body, and an elastic thin plate is inserted into the annular slot.

[0014] Compared with the prior art, the thin-wall clamping device for thin-wall flange welding of the utility model has the following advantages:

[0015] (1) A notch is provided on one side of the sleeve body, so that the sleeve body has a certain elasticity, which is convenient for an external manipulator to clamp and the contact area between the sleeve body and the cylindrical thin wall is large, so that the cylindrical thin wall will not be deformed during clamping;

[0016] (2) Simple structure and easy and quick operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The structure of the socket body in this embodiment is shown in FIG. Figure 1 ;

[0018] Figure 2 This is a schematic diagram of the structure of a thin-walled clamping device for thin-walled flange welding in this embodiment. Figure 1 ;

[0019] Figure 3 The structure of the socket body in this embodiment is shown in FIG. Figure 2 ;

[0020] Figure 4 This is a schematic diagram of the structure of a thin-walled clamping device for thin-walled flange welding in this embodiment. Figure 2 . DETAILED DESCRIPTION

[0021] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0022] A thin-wall clamping device for thin-wall flange welding comprises a sleeve body 1. The sleeve body 1 is a cylindrical structure with two ends open. The inner wall diameter of the sleeve body 1 is adapted to the outer diameter of the cylindrical thin-wall curved surface of the thin-wall flange.

[0023] The inner edges of the bottom of the sleeve body 1 extend horizontally inward to form an annular support portion 2, which is convenient for supporting one end of the cylindrical thin wall to be welded.

[0024] The outer edge of the top of the sleeve body 1 extends horizontally outward to form an annular limiting portion 3, which is convenient for limiting the position of an external manipulator when clamping and prevents the external manipulator from sliding when clamping.

[0025] A notch 4 is provided on the curved side wall of the sleeve body 1, and the notch 4 extends from the top of the sleeve body 1 to the bottom of the sleeve body 1, and the notch 4 passes through the upper and lower surfaces of the annular support part 2, and the notch 4 passes through the upper and lower surfaces of the annular limiting part 3; such an arrangement makes the sleeve body 1 have a certain elasticity.

[0026] In this embodiment, an elastic rubber layer 5 is provided on the inner wall of the sleeve body 1 to further ensure the surface quality of the clamped thin wall when the clamping device clamps the thin wall.

[0027] Furthermore, in this embodiment, Figure 1 and Figure 2 As shown, a slot 6 is provided on the inner wall of the sleeve body 1 around its circumferential direction; an inserting protrusion (not shown in the figure) adapted to the slot 6 is provided on the outer wall of the elastic rubber layer 5, and the elastic rubber layer 5 is inserted into the slot 6 on the inner wall of the sleeve body 1 through the inserting protrusion to achieve a detachable connection, which is convenient for subsequent disassembly and cleaning.

[0028] In this embodiment, if Figure 3 As shown, the top of the sleeve body 1 is provided with an annular slot 7, as shown in FIG. Figure 4 As shown, an elastic thin plate 8 is inserted into the annular slot 7; when the cylindrical thin wall is welded to the flange end, the elastic thin plate 8 effectively covers the outer wall of the cylindrical thin wall to avoid damage to the cylindrical thin wall during welding.

[0029] When the above-mentioned clamping device is in use, the elastic rubber layer 5 is inserted and mounted on the inner wall of the sleeve body 1, and the elastic thin plate 8 is inserted into the annular slot 7, and the cylindrical thin wall to be welded is sleeved on the assembled manipulator. The manipulator is started so that the clamping device firmly clamps the cylindrical thin wall to be welded, and then enters the next step of welding with the flange end.

[0030] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are illustrative and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A thin-walled clamping device for thin-walled flange welding, characterized in that: It includes a sleeve body, which is a cylindrical structure with two ends open, and the inner wall diameter of the sleeve body is adapted to the outer diameter of the curved surface of the thin-walled flange; The inner edges of the bottom of the sleeve body extend horizontally inward to form an annular support portion; The outer edge of the top of the sleeve body extends horizontally outward to form an annular limiting portion; A notch is provided on the curved side wall of the sleeve body, and the notch extends from the top of the sleeve body to the bottom of the sleeve body, and the notch passes through the upper and lower surfaces of the annular support portion, and the notch passes through the upper and lower surfaces of the annular limiting portion.

2. A thin-walled clamping device for thin-walled flange welding according to claim 1, characterized in that: An elastic rubber layer is provided on the inner wall of the sleeve body.

3. A thin-walled clamping device for thin-walled flange welding according to claim 2, characterized in that: The inner wall of the sleeve body is provided with slots around its circumference; An inserting protrusion adapted to the slot is provided on the outer wall of the elastic rubber layer, and the elastic rubber layer is inserted into the slot on the inner wall of the sleeve body through the inserting protrusion.

4. A thin-walled clamping device for thin-walled flange welding according to any one of claims 1 to 3, characterized in that: An annular slot is provided on the top of the sleeve body, and an elastic thin plate is inserted into the annular slot.