Vertical shaft two-end identification tool for gas meter installation

By designing the tooling for both ends of the vertical shaft for gas meter installation, and automatically identifying the vertical shaft ends using pressure sensors and robots, the problem of low installation efficiency of gas meter vertical shaft is solved, and production efficiency and accuracy are improved.

CN223250964UActive Publication Date: 2025-08-22ANHUI HONGLING SMART INSTRUMENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421968577.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-08-22
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

In the prior art, the installation efficiency of gas meter vertical shaft is low, manual installation is prone to errors, and it is difficult for the machine to identify the flat end and spline end of the vertical shaft, affecting the production efficiency of gas meter.

Method used

A tool for identifying the two ends of the vertical shaft for gas meter installation is designed, including a material box, a vertical frame, a recycling box, a feeding mechanism, a rotating mechanism and a material pushing mechanism. The end of the vertical shaft is identified by using pressure sensors and identification parts, and the correct vertical shaft is automatically identified and installed through a robot, and the wrong vertical shaft is placed in the recycling box.

Benefits of technology

It realizes the rapid identification of whether the vertical shaft end is placed incorrectly, improves the production efficiency of the gas meter, reduces manual installation errors, and ensures that the vertical shaft is correctly installed to the gas meter.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a vertical shaft two-end identification tool for gas meter installation, which comprises a material box, a vertical frame and a recovery box, a feeding mechanism is installed inside the material box, the vertical frame is provided with an identification piece through a rotating mechanism, one end of the identification piece is fixedly connected with a pressure sensor, and the outer side of the material box is fixedly connected with a storage table. The vertical shaft is pushed into the identification piece through the material pushing mechanism, after the flat end of the vertical shaft makes contact with a probe of the pressure sensor, the vertical shaft can be pulled out of the identification piece through the mechanical arm and installed in the gas meter, and after the rotating mechanism drives the identification piece to rotate to the position over, the vertical shaft can be pulled out through the mechanical arm. When the vertical shaft does not make contact with the probe of the pressure sensor, the end of the vertical shaft can be recognized to be placed mistakenly, the vertical shaft is placed into the recycling box through the mechanical arm to wait for rearrangement, and therefore whether the two ends of the vertical shaft are placed mistakenly or not can be quickly recognized, and the production efficiency of gas meters is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of identification tooling, in particular to identification tooling at both ends of a vertical shaft used for installing a gas meter. Background Art

[0002] The working mode of the diaphragm gas meter is that the gas enters the cavity and pushes the diaphragm in the cavity. The diaphragm pushes the vertical shaft to rotate in place to drive its counting device. Therefore, the assembly requirements of the vertical shaft are relatively high.

[0003] During the production process of gas meters, the vertical shaft needs to be installed. Manual installation is inefficient, and machine installation cannot identify the flat end and spline end of the vertical shaft, which can easily lead to installation failure and affect the normal production of gas meters. Utility Model Content

[0004] The present invention aims to solve the problems in the prior art and proposes the following technical solutions:

[0005] The gas meter is installed with identification tooling at both ends of the vertical shaft, including a material box, a stand and a recovery box. A loading mechanism is installed inside the material box, and an identification component is installed on the stand through a rotating mechanism. One end of the identification component is fixedly connected to a pressure sensor, and the outside of the material box is fixedly connected to a storage table. The center of the storage table groove and the point of rotation of the identification component are located in the same plane, and a pushing mechanism is installed on the side of the storage table away from the identification component.

[0006] As a preferred embodiment of the above technical solution, the identification member includes a large head and a small head, the small head is connected to the pressure sensor, and a rounded corner is provided at the connection between the large head and the small head.

[0007] As a preferred embodiment of the above technical solution, the rotating mechanism includes a third driving member fixed on the stand, the third driving member is fixedly connected to a mounting block, and the mounting block is assembled with the identification member.

[0008] As a preferred embodiment of the above technical solution, the loading mechanism includes a loading plate, which is slidably installed on the inner wall of the material box on the side where the storage table is provided. The side of the loading plate away from the inner wall of the material box is fixedly connected to a connecting block, and a material guide plate is fixedly installed inside the material box. One side of the material guide plate is in conflict with the side connected to the connecting block, and a driving part is fixedly connected between the connecting block and the material guide plate.

[0009] As a preferred embodiment of the above technical solution, the pushing mechanism includes a second driving member fixed on the storage table, and the second driving member is fixedly connected to a push rod adapted to the groove of the storage table.

[0010] The beneficial effects of the utility model are:

[0011] 1. The utility model pushes the vertical shaft into the interior of the identification part through the pushing mechanism. When the flat end of the vertical shaft contacts the probe of the pressure sensor, the vertical shaft can be pulled out from the interior of the identification part by the robot and installed in the gas meter. When the rotating mechanism drives the identification part to rotate to the top, the vertical shaft has not yet contacted the probe of the pressure sensor, and it can be identified that the end of the vertical shaft is placed incorrectly. The vertical shaft is placed in a recycling box by the robot and waits for rearrangement. In this way, it can quickly identify whether the two ends of the vertical shaft are placed incorrectly, thereby improving the production efficiency of the gas meter. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 The figure shows a schematic diagram of the structure of the vertical shaft end identification tool for gas meter installation in the embodiment;

[0013] Figure 2 What is shown is a schematic structural diagram of the feeding mechanism in the embodiment;

[0014] Figure 3 Shown is a schematic diagram of the principle of the identification member identifying the two ends of the vertical shaft in the embodiment.

[0015] Description of reference numerals:

[0016] 1. Material box; 2. Material guide plate; 3. Loading plate; 4. Connecting block; 5. Driving part 1; 6. Storage table; 7. Driving part 2; 8. Push rod; 9. Stand; 10. Driving part 3; 11. Mounting block; 12. Identification part; 13. Pressure sensor; 14. Recycling box. DETAILED DESCRIPTION

[0017] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments.

[0018] Example 1

[0019] like Figure 1 and Figure 2 As shown, the gas meter installation vertical shaft two-end identification tooling includes a material box 1, a stand 9 and a recovery box 14. The stand 9 is located between the material box 1 and the recovery box 14. A loading mechanism is installed inside the material box 1 for conveying the vertical shaft. The stand 9 is installed with an identification part 12 through a rotating mechanism. One end of the identification part 12 is fixedly connected to a pressure sensor 13. The model of the pressure sensor 13 is preferably: PX192-150GI. A storage table 6 is fixedly connected to the outside of the material box 1. The center of the circle of the groove of the storage table 6 and the rotation point of the identification part 12 are located in the same plane. The vertical shaft is conveyed to the groove of the storage table 6 by the loading mechanism. A pushing mechanism is installed on the side of the storage table 6 away from the identification part 12 for pushing the vertical shaft in the groove of the storage table 6 into the interior of the identification part 12.

[0020] like Figure 3 As shown, the identification part 12 includes a large head and a small head, the small head is connected to the pressure sensor 13, and a rounded corner is provided at the connection between the large head and the small head. The two ends of the vertical shaft are respectively end A and end B, where end A is the flat end and end B is the end with a spline groove.

[0021] Specifically, the vertical shaft located inside the material box 1 will be pushed into the groove of the storage table 6 by the loading mechanism, and only one vertical shaft will be pushed into the groove of the storage table 6 each time the material is loaded, and then one end of the vertical shaft located in the groove of the storage table 6 will be pushed into the interior of the identification part 12 by the pushing mechanism. When the A end of the vertical shaft enters the interior of the identification part 12, when the A end of the vertical shaft is parallel to the small head of the identification part 12, the A end of the vertical shaft will be directly inserted and finally come into contact with the probe of the pressure sensor 13. When the A end of the vertical shaft is misaligned with the small head of the identification part 12, since the connection between the large head and the small head of the identification part 12 is provided with a rounded corner, the vertical shaft is automatically rotated by the thrust of the pushing mechanism, so that the A end of the vertical shaft is parallel to the small head of the identification part 12. The vertical shaft is in a row state and will eventually contact the probe of the pressure sensor 13, thereby identifying that the end of the vertical shaft is placed correctly. The rotating mechanism drives the identification part 12 to rotate ninety degrees, and rotates the vertical shaft to the bottom of the manipulator. The vertical shaft is installed in the gas meter by the manipulator. When the B end of the vertical shaft enters the interior of the identification part 12, since the B end is not flat, the B end cannot enter the small head of the identification part 12 and cannot contact the probe of the pressure sensor 13. When the rotating mechanism drives the identification part 12 to rotate ninety degrees and rotates the vertical shaft to the bottom of the manipulator, if the pressure sensor 13 has not detected any object, an alarm will be issued to control the manipulator to put the vertical shaft into the recycling box 14 and wait for rearrangement.

[0022] Example 2

[0023] like Figure 1 As shown, the gas meter is installed with identification tooling at both ends of the vertical shaft. Compared with the first embodiment, the rotating mechanism of this embodiment includes a driving member 3 10 fixed on the vertical frame 9. The driving member 3 10 is preferably a servo motor. The driving member 3 10 is fixedly connected to the mounting block 11, and the mounting block 11 is assembled with the identification member 12.

[0024] Specifically, when the vertical shaft is inserted into the interior of the identification part 12, the driving part 3 10 will drive the identification part 12 and the pressure sensor 13 to rotate counterclockwise ninety degrees through the mounting block 11. When the manipulator takes out the vertical shaft, the driving part 3 10 will drive the identification part 12 to rotate clockwise ninety degrees and return to its original position.

[0025] like Figure 1 and Figure 2As shown, the feeding mechanism includes a feeding plate 3, which is slidably mounted on the inner wall of the material box 1 on the side where the storage platform 6 is provided. The side of the feeding plate 3 away from the inner wall of the material box 1 is fixedly connected to a connecting block 4, and a guide plate 2 is fixedly installed inside the material box 1. The guide plate 2 is tilted, and the side close to the feeding plate 3 is lower. A bevel is set inside the feeding plate 3, and the side close to the inner wall of the material box 1 is the bottom end, and the side close to the guide plate 2 is the high end, so that only one vertical axis can enter the bevel of the feeding plate 3, and one side of the guide plate 2 conflicts with the side connected to the connecting block 4, and a driving member 5 is fixedly connected between the connecting block 4 and the guide plate 2, and the driving member 5 is preferably a cylinder.

[0026] Specifically, the vertical shaft placed above the guide plate 2 will automatically roll to the oblique edge of the upper material plate 3 by gravity, and the driving member 5 will drive the loading plate 3 to rise through the connecting block 4. Since only one vertical shaft can be stored at the oblique edge of the loading plate 3, the rising of the loading plate 3 can only drive one vertical shaft to rise. When the loading plate 3 reaches the opening of the material box 1, the vertical shaft will automatically roll into the groove of the storage table 6.

[0027] like Figure 1 As shown, the pushing mechanism includes a second driving member 7 fixed on the storage table 6. The second driving member 7 is preferably a cylinder. The second driving member 7 is fixedly connected to a push rod 8 that is adapted to the groove of the storage table 6.

[0028] Specifically, when the vertical shaft enters the groove of the storage table 6 and the pressure sensor 13, the identification member 12 and the push rod 8 are simultaneously located on the same axis, the second driving member 7 is started and the vertical shaft is pushed into the interior of the identification member 12 for identification through the push rod 8.

[0029] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same.

Claims

1. A vertical shaft end identification tool for gas meter installation, comprising a material box (1), a stand (9) and a recovery box (14), wherein a feeding mechanism is installed inside the material box (1), characterized in that: The stand (9) is equipped with an identification member (12) via a rotating mechanism, one end of the identification member (12) is fixedly connected to a pressure sensor (13), the outer side of the material box (1) is fixedly connected to a storage platform (6), the center of the groove of the storage platform (6) and the point of rotation of the identification member (12) are located in the same plane, and a material pushing mechanism is installed on the side of the storage platform (6) away from the identification member (12).

2. The vertical shaft two-end identification tool for gas meter installation according to claim 1, characterized in that: The identification member (12) comprises a large head and a small head, the small head is connected to the pressure sensor (13), and a rounded corner is provided at the connection between the large head and the small head.

3. The vertical shaft two-end identification tool for gas meter installation according to claim 2, characterized in that: The rotating mechanism comprises a driving member 3 (10) fixed on the stand (9), wherein the driving member 3 (10) is fixedly connected with a mounting block (11), and the mounting block (11) is assembled with an identification member (12).

4. The vertical shaft two-end identification tool for gas meter installation according to claim 1, characterized in that: The feeding mechanism comprises a feeding plate (3), which is slidably mounted on the inner wall of a material box (1) on a side where a storage platform (6) is provided. A connecting block (4) is fixedly connected to the side of the feeding plate (3) away from the inner wall of the material box (1). A material guide plate (2) is fixedly mounted inside the material box (1), one side of the material guide plate (2) contacts the side connected to the connecting block (4), and a driving member (5) is fixedly connected between the connecting block (4) and the material guide plate (2).

5. The vertical shaft two-end identification tool for gas meter installation according to claim 4, characterized in that: The material pushing mechanism comprises a second driving member (7) fixed on the storage platform (6), wherein the second driving member (7) is fixedly connected with a push rod (8) adapted to a groove of the storage platform (6).