LED lamp production device
By designing a curved frame and a belt polisher to synchronously polish multiple LED lamp disks, and using reciprocating screws and brushes to clean the frit, the problems of low and uneven polishing efficiency of existing equipment are solved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202423118844.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-12-17
AI Technical Summary
The existing LED lamp production equipment can only polish a single lamp disk, which is inefficient and easily adheres to the broken floc, resulting in uneven polishing, affecting the quality of the lamp disk.
A LED lamp production device is designed, using a curved frame, belt polishing machine and rotary drum structure to achieve synchronous polishing of multiple lamp disks, and clean the frit through reciprocating screws and brush structures to avoid damage to the lamp disk.
The uniform polishing of multiple lamp disks is achieved, which reduces the damage to the lamp disk by breaking flocs, simplifies post-cleaning work, and improves production efficiency.
Smart Images

Figure CN223251335U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of LED lamp production, and more specifically to an LED lamp production device. Background Art
[0002] The basic structure of an LED light is an electroluminescent semiconductor chip, which is cured with silver or white glue onto a bracket. Silver or gold wires are then used to connect the chip to the circuit board. The entire structure is sealed with epoxy resin to protect the internal core wires, and the outer casing is installed. This is why LED lights have excellent shock resistance. Applications include mobile phones, desk lamps, home appliances, and other everyday appliances, as well as machinery production.
[0003] During the production process of LED lamps, the LED lamp panels need to be polished, but the existing equipment can often only polish a single lamp panel with low efficiency, and the debris easily adheres to the lamp panel, resulting in uneven polishing. Based on this, the utility model designs an LED lamp production device to solve the above problems. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides an LED lamp production device to solve the problems existing in the above-mentioned background technology.
[0005] The utility model provides the following technical solutions: an LED lamp production device, comprising a box body, both sides of the top of the box body are fixedly connected to support plates, the top of the support plate is fixedly connected to a disc, one side of the outer wall of the disc is fixedly connected to a group of arc frames, the other side of the outer wall of the disc passes through a limiting block, an arc plate is fixedly connected between the limiting blocks, the outer wall of the limiting block is provided with a circular groove, a limiting pin is slidably connected in the circular groove, and a spring is fixedly connected between the limiting pin and the circular groove, the limiting pin passes through the outer wall of the disc, a motor is fixedly installed on the outer wall of the box body, and the output end of the motor is fixed A rotating shaft is fixedly connected, and the rotating shaft passes through a rotating drum and is fixedly connected thereto. Several LED lamp panels are fitted in the disc, and the outer walls of the LED lamp panels are fitted with the arc frame, the arc plate and the rotating drum. A belt-type polishing machine is fixedly installed on the top of the box body, and the belt of the belt-type polishing machine is fitted with the outer wall of the LED lamp panel. A transmission mechanism is provided on the outer wall of the rotating shaft, and the rotating shaft synchronously drives a reciprocating screw to rotate through the transmission mechanism. The reciprocating screw passes through a slide and is threadedly connected to the slide. The slide is slidably connected to the inner wall of the box body, and a brush is fixedly connected to the end of the slide, and the brush is fitted with the outer wall of the rotating drum.
[0006] Furthermore, a through groove is provided at the top of the box body corresponding to the rotating drum, a collecting box is provided at the bottom end of the box body, and a movable door is provided on the outer wall of the box body.
[0007] Furthermore, the outer wall of the disc is provided with a limiting groove corresponding to the limiting block, and the limiting block is located in the limiting groove and fits therewith.
[0008] Furthermore, a limiting hole is provided at the connection between the disc and the limiting pin, and the limiting pin passes through the limiting hole and fits therewith.
[0009] Furthermore, the transmission mechanism includes a transmission wheel fixedly connected to the rotating shaft and the outer wall of the reciprocating screw, a synchronous belt is sleeved between the transmission wheels, the rotating shaft is rotatably connected to the inner wall of the box body, and both ends of the reciprocating screw are rotatably connected to the box body.
[0010] Furthermore, a sliding groove is provided on the inner wall of the box corresponding to the slide, and the end of the slide is located in the sliding groove and is slidably connected thereto.
[0011] Technical effects and advantages of this utility model:
[0012] The utility model places the LED lamp panel that needs to be polished between the discs, makes it fit with the arc frame, the belt polishing machine and the rotating drum, presses the limit pin and compresses the spring, aligns the limit block with the limit groove and inserts it until the limit pin coincides with the limit hole, and the limit pin moves outward under the action of the spring and inserts out of the limit hole. At this time, the arc plate fits with the LED lamp panel, the belt polishing machine is connected to polish the LED lamp panel, and the motor is connected to drive the rotating shaft and the rotating drum to rotate. The rotating drum drives the LED lamp panels to rotate at a uniform speed, so that the outer walls of multiple LED lamp panels can be evenly polished by the belt polishing machine.
[0013] The utility model discloses that when the rotating shaft rotates, the reciprocating screw is driven to rotate by the synchronous belt, and the reciprocating screw drives the slide plate and the brush to move back and forth along the slide groove in conjunction with the rotating drum, so that the brush can clean the lint adhering to the rotating drum, avoiding the lint adhering to the LED lamp panel, resulting in uneven polishing and even damage to the LED lamp panel. At the same time, the cleaned lint falls into the collection box for unified collection, which reduces the later cleaning work. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is an overall front view of the utility model.
[0015] Figure 2 It is a cross-sectional view of the present invention.
[0016] Figure 3 It is a structural diagram of the transmission mechanism of the utility model.
[0017] Figure 4 This is a disassembled diagram of the limit block, limit pin and disc of the utility model
[0018] The accompanying drawings are marked as follows: 1. Box body; 2. Rotating drum; 3. Movable door; 4. Support plate; 5. Motor; 6. Arc frame; 7. Belt polisher; 8. Disc; 9. LED lamp panel; 10. Arc plate; 11. Through groove; 12. Slide plate; 13. Slide groove; 14. Reciprocating screw; 15. Brush; 16. Rotating shaft; 17. Collection box; 18. Transmission mechanism; 181. Transmission wheel; 182. Synchronous belt; 19. Limiting hole; 20. Limiting groove; 21. Circular groove; 22. Limiting block; 23. Limiting pin; 24. Spring. DETAILED DESCRIPTION
[0019] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely examples. The LED lamp production device involved in the present invention is not limited to the various structures recorded in the following embodiments. All other implementations obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0020] Reference Figure 1-Figure 4The utility model provides an LED lamp production device, including a box body 1, both sides of the top of the box body 1 are fixedly connected to a support plate 4, the top of the support plate 4 is fixedly connected to a disc 8, one side of the outer wall of the disc 8 is fixedly connected to a group of arc frames 6, the other side of the outer wall of the disc 8 passes through a limit block 22, the outer wall of the disc 8 corresponding to the limit block 22 is provided with a limit groove 20, the limit block 22 is located in the limit groove 20 and fits therewith, an arc plate 10 is fixedly connected between the limit blocks 22, the outer wall of the limit block 22 is provided with a circular groove 21, a limit pin 23 is slidably connected in the circular groove 21, and a spring 24 is fixedly connected between the limit pin 23 and the circular groove 21, the limit pin 23 passes through the outer wall of the disc 8, and a limit hole 1 is provided at the connection between the disc 8 and the limit pin 23. 9, the limit pin 23 passes through the limit hole 19 and fits therewith, press the limit pin 23 to make it completely enter the circular groove 21, pull out the arc plate 10 and the limit block 22 to make it out of the limit groove 20, and then put the LED lamp panel 9 to be polished between the discs 8, so that it fits with the arc frame 6, the belt polisher 7 and the rotating drum 2, press the limit pin 23 again and compress the spring 24, align the limit block 22 with the limit groove 20 and insert it until the limit pin 23 coincides with the limit hole 19, the limit pin 23 moves outward under the action of the spring 24 and inserts the limit hole 19, and at this time the arc plate 10 fits with the LED lamp panel 9, the outer wall of the box body 1 is fixedly mounted with a motor 5, the output end of the motor 5 is fixedly connected with the rotating shaft 16, and the rotating shaft 16 passes through the rotating shaft The drum 2 is fixedly connected thereto, a through groove 11 is provided at the top of the box body 1 corresponding to the rotating drum 2, a number of LED lamp panels 9 are fitted in the disc 8, the outer wall of the LED lamp panel 9 is fitted with the arc frame 6, the arc plate 10 and the rotating drum 2, a belt-type polishing machine 7 is fixedly installed on the top of the box body 1, and the belt of the belt-type polishing machine 7 is fitted with the outer wall of the LED lamp panel 9, the belt-type polishing machine 7 is connected to polish the LED lamp panel 9, and at the same time, the motor 5 is connected to drive the rotating shaft 16 and the rotating drum 2 to rotate, and the rotating drum 2 drives the LED lamp panel 9 to rotate at a uniform speed, so that the outer walls of multiple LED lamp panels 9 can be evenly polished by the belt-type polishing machine 7, a transmission mechanism 18 is provided on the outer wall of the rotating shaft 16, and the rotating shaft 16 is synchronously driven by the reciprocating screw 14 to rotate through the transmission mechanism 18, and the transmission mechanism 18 It includes a transmission wheel 181 fixedly connected to the rotating shaft 16 and the outer wall of the reciprocating screw rod 14, and a synchronous belt 182 is sleeved between the transmission wheels 181. The rotating shaft 16 is rotatably connected to the inner wall of the box body 1, and both ends of the reciprocating screw rod 14 are rotatably connected to the box body 1. The reciprocating screw rod 14 passes through the slide plate 12 and is threadedly connected thereto. The slide plate 12 is slidably connected to the inner wall of the box body 1. The end of the slide plate 12 is fixedly connected to the brush 15, and the brush 15 is in contact with the outer wall of the rotating drum 2. During the rotation of the rotating shaft 16, the reciprocating screw rod 14 is driven to rotate by the synchronous belt 182. The reciprocating screw rod 14 drives the slide plate 12 and the brush 15 to fit the rotating drum 2 and move back and forth along the slide groove 13, so that the brush 15 can clean the broken lint adhering to the rotating drum 2 to prevent the broken lint from damaging the LED lamp panel 9.At the same time, the debris after cleaning falls into the collection box 17 for unified collection, which reduces the subsequent cleaning work. The inner wall of the box body 1 is provided with a chute 13 corresponding to the slide 12. The end of the slide 12 is located in the chute 13 and is slidably connected to it. The bottom end of the box body 1 is provided with a collection box 17, and the outer wall of the box body 1 is provided with a movable door 3.
[0021] The working principle of the present invention is as follows: press the limit pin 23 to make it completely enter the circular groove 21, pull out the arc plate 10 and the limit block 22 to make it disengage from the limit groove 20, and then put the LED lamp panel 9 to be polished between the discs 8, so that it fits with the arc frame 6, the belt polisher 7 and the rotating drum 2, press the limit pin 23 again and compress the spring 24, align the limit block 22 with the limit groove 20 and insert it until the limit pin 23 coincides with the limit hole 19, the limit pin 23 moves outward under the action of the spring 24 and inserts the limit hole 19, and at this time the arc plate 10 fits with the LED lamp panel 9, connect the belt polisher 7 to polish the LED lamp panel 9, and at the same time connect the motor 5 to drive the rotating shaft 16 and the rotating drum 2 to rotate, and the rotating drum 2 drives The LED lamp panel 9 rotates at a constant speed, so that the outer walls of multiple LED lamp panels 9 can be evenly polished by the belt polisher 7. After polishing is completed, the limit pin 23 is pressed again to make it completely enter the circular groove 21, and the arc plate 10 and the limit block 22 are pulled outward to disengage them from the limit groove 20, so that the polished LED lamp panel 9 can be taken out. During the rotation of the rotating shaft 16, the reciprocating screw rod 14 is driven to rotate by the synchronous belt 182, and the reciprocating screw rod 14 drives the slide plate 12 and the brush 15 to move back and forth along the slide groove 13 in contact with the rotating drum 2, so that the brush 15 can clean the debris adhering to the rotating drum 2 to prevent the debris from damaging the LED lamp panel 9. At the same time, the cleaned debris falls into the collection box 17 for unified collection, reducing the later cleaning work.
[0022] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense, and may refer to mechanical or electrical connections, internal communication between two components, or direct connection. "Up," "down," "left," and "right" are only used to indicate relative positional relationships. When the absolute positions of the objects being described change, the relative positional relationships may also change.
[0023] Secondly: The drawings of the embodiments disclosed in this utility model only involve structures related to the embodiments disclosed in this utility model. Other structures can refer to common designs. In the absence of conflicts, the same embodiment and different embodiments of the utility model can be combined with each other.
[0024] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An LED lamp production device, comprising a box (1), characterized in that: Both sides of the top of the box body (1) are fixedly connected to support plates (4), the top of the support plate (4) is fixedly connected to a disk (8), one side of the outer wall of the disk (8) is fixedly connected to a group of arc frames (6), the other side of the outer wall of the disk (8) is penetrated by limit blocks (22), the limit blocks (22) are fixedly connected with arc plates (10), the outer walls of the limit blocks (22) are provided with circular grooves (21), the inner walls of the circular grooves (21) are slidably connected to limit pins (23), and a spring (24) is fixedly connected between the limit pins (23) and the circular grooves (21), the limit pins (23) penetrate the outer wall of the disk (8), the outer wall of the box body (1) is fixedly installed with a motor (5), the output end of the motor (5) is fixedly connected to a rotating shaft (16), and the rotating shaft (16) penetrates the rotating shaft (16). The cylinder (2) is fixedly connected thereto, a plurality of LED lamp panels (9) are fitted in the disc (8), and the outer walls of the LED lamp panels (9) are fitted with the arc frame (6), the arc plate (10) and the rotating cylinder (2), a belt-type polishing machine (7) is fixedly installed on the top of the box body (1), and the belt of the belt-type polishing machine (7) is fitted with the outer wall of the LED lamp panel (9), the outer wall of the rotating shaft (16) is provided with a transmission mechanism (18), and the rotating shaft (16) synchronously drives a reciprocating screw (14) to rotate through the transmission mechanism (18), the reciprocating screw (14) passes through a slide plate (12) and is threadedly connected thereto, the slide plate (12) is slidably connected to the inner wall of the box body (1), the end of the slide plate (12) is fixedly connected to a brush (15), and the brush (15) is fitted with the outer wall of the rotating cylinder (2).
2. The LED lamp production device according to claim 1, characterized in that: A through groove (11) is provided at the top of the box body (1) corresponding to the rotating drum (2), a collecting box (17) is provided at the bottom end of the box body (1), and a movable door (3) is provided on the outer wall of the box body (1).
3. The LED lamp production device according to claim 1, characterized in that: The outer wall of the disc (8) is provided with a limiting groove (20) corresponding to the limiting block (22), and the limiting block (22) is located in the limiting groove (20) and fits therewith.
4. The LED lamp production device according to claim 1, characterized in that: A limiting hole (19) is provided at the connection between the disc (8) and the limiting pin (23), and the limiting pin (23) passes through the limiting hole (19) and fits therewith.
5. The LED lamp production device according to claim 1, characterized in that: The transmission mechanism (18) includes a transmission wheel (181) fixedly connected to the rotating shaft (16) and the outer wall of the reciprocating screw (14), and a synchronous belt (182) is sleeved between the transmission wheel (181). The rotating shaft (16) is rotatably connected to the inner wall of the box body (1), and both ends of the reciprocating screw (14) are rotatably connected to the box body (1).
6. The LED lamp production device according to claim 1, characterized in that: A sliding groove (13) is provided on the inner wall of the box body (1) corresponding to the slide plate (12), and the end of the slide plate (12) is located in the sliding groove (13) and is slidably connected thereto.