Guide device for dust particles generated by polishing

By designing the combination of protective cover and cleaning components, the high-temperature particles and exhaust gas generated by grinding are sucked in and filtered, the problem of incomplete dust treatment in existing devices is solved, and the self-cleaning effect of the equipment is achieved.

CN223251379UActive Publication Date: 2025-08-22SICHUAN HELI CLEAN TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422549207.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-08-22
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

The existing grinding device cannot effectively absorb and treat dust and high-temperature particles generated during grinding during working, resulting in particles being easily splashed and stuck to the equipment, and requires subsequent cleaning.

Method used

A dust particle flow guide device including a protective cover, protruding rod, communication pipe and cleaning assembly is designed to suck in and filter high-temperature particles and exhaust gas through the air guide wheel and filter to avoid particles splashing and effectively deal with it.

Benefits of technology

It realizes effective absorption and filtration of high-temperature particles and exhaust gas during the grinding process, avoids particles splashing on the equipment, reduces the subsequent cleaning workload, and ensures the continuity of work.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223251379U_ABST
    Figure CN223251379U_ABST
Patent Text Reader

Abstract

The utility model discloses a guiding device for dust particles generated by polishing, belongs to the technical field of polishing devices, and can effectively absorb and filter high-temperature particles, waste gas and the like accompanying polishing during working. And the conditions that high-temperature particles splash to a polishing area, are easily adhered to equipment and need subsequent secondary cleaning and the like are avoided as much as possible. The guiding device for dust particles generated by polishing comprises a connecting frame, fixing frames are symmetrically fixed to the two ends of the bottom of the connecting frame, protruding blocks are arranged at the bottoms of the fixing frames in a protruding mode, bearing rollers are rotationally arranged on the protruding blocks, clamping assemblies are installed on one side edges of the fixing frames, and a top frame is installed at the top of the connecting frame; and a mounting frame is mounted at the center of the bottom of the connecting frame, a grinding machine is mounted on the mounting frame in a hinged mode, a protective cover is mounted on the outer edge, corresponding to the grinding disc, of the grinding machine, a protruding rod is mounted at the front end of the grinding machine, and a cleaning assembly for assisting adsorption is mounted at the bottom of the connecting frame.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of grinding devices, and in particular relates to a dust particle guide device generated by grinding. Background Art

[0002] After a period of use, steel rollers require regular grinding to ensure the rails remain functional. This is because during use, they are subjected to the intense forces of trains, which can cause surface wear, cracks, oxide layers, and rust. These problems not only disrupt the rail's optimal profile but also alter the wheel-rail contact, increase wheel-rail noise, accelerate the deterioration of vehicle and track components, shorten the rail's service life, and even threaten train safety. To eliminate these defects and restore the rails to their optimal profile, rail grinding technology is required. Grinding cuts the rail surface, removes defects, improves rail surface flatness, and enhances rail surface smoothness.

[0003] The existing grinding device cannot produce a large amount of waste materials, grinding wheel dust and steel waste when grinding rails during operation. The high-temperature particles accompanying grinding splash into the grinding area and easily adhere to the equipment and are difficult to remove. How to effectively absorb and process the large amount of dust and debris generated by grinding? Therefore, a dust particle diversion device generated by grinding is needed to assist in solving this problem. Utility Model Content

[0004] (1) Technical problems to be solved

[0005] In response to the shortcomings of the existing technology, the purpose of the present invention is to provide a dust particle diversion device generated by grinding, which can effectively absorb and filter the high-temperature particles and exhaust gases accompanying grinding during operation, and try to avoid the high-temperature particles splashing into the grinding area and easily sticking to the equipment, requiring subsequent secondary cleaning.

[0006] (2) Technical solution

[0007] In order to solve the above technical problems, the utility model provides a dust particle guide device generated by grinding, which includes a connecting frame, fixed frames are symmetrically fixed at both ends of the bottom of the connecting frame, a protruding block is protruding from the bottom of the fixed frame, and a receiving roller is rotatably provided on the protruding block, a clamping assembly for auxiliary rail clamping is installed on the side of the fixed frame away from the top frame, and a top frame is installed at the top of the connecting frame;

[0008] A mounting bracket is installed at the bottom center of the connecting bracket, a grinder is hingedly installed on the mounting bracket, an adjusting rod is rotatably embedded and installed at the top of the mounting bracket, the adjusting rod is passed through and installed on the connecting bracket, and the connecting bracket and the adjusting rod are threadedly engaged with each other, a grinding disc is rotatably provided at the bottom of the grinder, a grinding motor for driving the grinding disc to rotate is installed on the grinder, a protective cover is installed on the grinder at the outer edge of the grinding disc, a protruding rod is installed at the front end of the grinder, and an auxiliary adsorption cleaning component is installed at the bottom of the connecting bracket.

[0009] Furthermore, an air guide cavity is symmetrically opened inside the protective cover, a conducting cavity is opened inside the protruding rod, the conducting cavity and the air guide cavity are connected through a connecting pipe, and a mounting tube is installed on the protective cover, the mounting tube is connected to the air guide cavity, and the mounting tube is connected to the cleaning assembly through a conduit.

[0010] Furthermore, the air guide cavity is in an arc-shaped groove structure, a blocking block is protrudingly provided on the inner side of the protective cover, and the inner side of the conducting cavity is in an arc shape.

[0011] Furthermore, the cleaning assembly includes a cleaning box fixed on the connecting frame, an air outlet is provided at one end of the cleaning box away from the duct, a plug-in box is installed on the cleaning box, a receiving cavity is provided on the plug-in box, a filter is fixed inside the receiving cavity, and an air guide wheel is rotatably provided at the middle section of the cleaning box.

[0012] Furthermore, a cleaning motor is installed at the bottom of the cleaning box to drive the air guide wheel to rotate, and the cross section of the filter is conical.

[0013] Furthermore, the clamping assembly includes a first clamping block fixed on the fixed frame, the first clamping block is hollow inside to form a cavity, a penetrating rod is slidably arranged in the cavity, and a second clamping block is fixed to one end of the penetrating rod extending out of the cavity, a screw rod is installed through the first clamping block, and the screw rod is installed through the penetrating rod, and the penetrating rod and the screw rod are threadedly engaged.

[0014] Furthermore, protruding blocks are fixed on the outer sides of the first clamping block and the second clamping block, and clamping columns are rotatably provided on the protruding blocks.

[0015] (3) Beneficial effects

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] The utility model cooperates with the protective cover and the protruding rod at the bottom of the grinder, the connecting pipe and the cleaning component, etc., so that when the motor is working, it drives the air guide wheel to rotate as a whole. In the process of the rotation of the air guide wheel, it drives the air flow, thereby driving the air flow in the cleaning box, and then drives the air in the duct to be sucked in, and the guide cavity at the protruding rod and the air guide cavity are sucked in as a whole, so that the high-temperature particles and smoke generated by the grinding are sucked in through the guide cavity and the air guide cavity, and enter the plug-in box after being sucked in, and the gas is auxiliary filtered through the filter screen. The filtered gas is discharged through the air outlet. After filtering for a period of time, the plug-in box needs to be pulled out to assist in cleaning the inside of the receiving cavity. The high-temperature particles and exhaust gas accompanied by grinding can be effectively absorbed and filtered during work, and the situation that high-temperature particles splashing into the grinding area and easily adhering to the equipment and requiring subsequent secondary cleaning is avoided as much as possible to ensure the smooth progress of subsequent work.

[0018] The utility model provides a clamping assembly, and before work, the clamping columns can be placed on both sides of the rail and the screw rod can be rotated. The threaded engagement between the threaded rod and the screw rod allows the threaded engagement of the threaded rod to move as a whole, thereby driving the second clamping block to move as a whole. During the movement of the second clamping block, the two clamping columns are clamped on both sides of the rail, thereby completing the stable fixation of the grinding device and the rail, ensuring that the grinding machine can be pushed to move along the rail for grinding processing during the grinding process. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0020] Figure 1 It is a structural diagram of the utility model;

[0021] Figure 2 This is a transverse cross-sectional view of the clamping assembly of the present invention;

[0022] Figure 3 This is a transverse cross-sectional view of the protective cover of the utility model;

[0023] Figure 4 It is a transverse cross-sectional view of the cleaning component of the present invention.

[0024] The marks in the accompanying drawings are: 1. Connecting frame; 2. Top frame; 3. Fixed frame; 4. Protruding block; 41. Receiving roller; 5. Clamping assembly; 51. Clamping column; 6. First clamping block; 7. Second clamping block; 8. Through rod; 9. Screw rod; 10. Mounting frame; 101. Adjusting rod; 11. Grinder; 12. Grinding disc; 13. Protective cover; 131. Protruding rod; 132. Conducting cavity; 133. Mounting pipe; 134. Air guide cavity; 14. Connecting pipe; 15. Conduit; 16. Cleaning assembly; 17. Cleaning box; 171. Air outlet; 18. Plug-in box; 181. Filter; 182. Receiving cavity; 19. Wind guide wheel. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] This specific embodiment is a dust particle diversion device generated by grinding, such as Figure 1 and Figure 2 As shown, the dust particle diversion device generated by grinding includes a connecting frame 1, a top frame 2 is installed at the top of the connecting frame 1, and a fixing frame 3 is symmetrically fixed at both ends of the bottom of the connecting frame 1. A protruding block 4 is protruding from the bottom of the fixing frame 3, and a receiving roller 41 is rotatably provided on the protruding block 4. The receiving roller 41 can ensure that the receiving roller 41 can be stably supported and installed on the top of the rail during work. A clamping assembly 5 for auxiliary rail clamping is installed on the side of the fixing frame 3 away from the top frame 2. The clamping assembly 5 includes a first clamping block 6 fixed on the fixing frame 3, the first clamping block 6 is hollow inside to form a cavity, a through-rod 8 is slidably provided in the cavity, and a second clamping block 7 is fixed at one end of the through-rod 8 extending out of the cavity, a screw rod 9 is installed on the first clamping block 6, and the screw rod 9 is installed on the through-rod 8, and the through-rod 8 and the screw rod 9 are threadedly matched. The outer edges of the first clamping block 6 and the second clamping block 7 are protruding and fixed, and a clamping column 51 is rotatably provided on the protrusion.

[0027] By setting up the clamping assembly 5, before work, the clamping column 51 can be placed on both sides of the rail and the screw rod 9 can be rotated. The threaded rod 8 and the screw rod 9 are threadedly matched, so that the threading rod 8 moves as a whole, and then drives the second clamping block 7 to move as a whole. During the movement of the second clamping block 7, the two clamping columns 51 are clamped on both sides of the rail, thereby completing the stable fixation of the grinding device and the rail, ensuring that the grinder 11 can be pushed to move along the rail for grinding processing during the grinding process.

[0028] Reference Figure 1 、 Figure 3 and Figure 4 As shown, a mounting frame 10 is installed at the bottom center of the connecting frame 1, and a grinder 11 is hingedly installed on the mounting frame 10. An adjusting rod 101 is rotatably embedded and installed at the top of the mounting frame 10. The adjusting rod 101 is passed through and installed on the connecting frame 1. The connecting frame 1 and the adjusting rod 101 are threadedly matched. A grinding disc 12 is rotatably set at the bottom of the grinder 11, and a grinding motor for driving the grinding disc 12 to rotate is installed on the grinder 11.

[0029] Through the cooperation between the adjustment rod 101 and the mounting frame 10, the position of the grinder 11 can be quickly adjusted according to work requirements during operation, ensuring that the grinder 11 can stably fit the rail.

[0030] The above-mentioned grinder 11 is equipped with a protective cover 13 at the outer edge of the grinding disc 12, and an air guide cavity 134 is symmetrically opened inside the protective cover 13. The air guide cavity 134 has an arc-shaped groove structure. A protruding rod 131 is installed at the front end of the grinder 11, and a conducting cavity 132 is opened inside the protruding rod 131. The conducting cavity 132 and the air guide cavity 134 are connected through a connecting pipe 14. A mounting tube 133 is installed on the protective cover 13, and the mounting tube 133 is connected to the air guide cavity 134. The mounting tube 133 is connected to the cleaning assembly 16 through the conduit 15. A blocking block is protruding from the inner side of the protective cover 13, and the inner side of the conducting cavity 132 is arc-shaped.

[0031] By cooperating with the protective cover 13, the protruding rod 131 and the connecting pipe 14, the air path can be kept open during operation, and the debris can be absorbed into the corresponding cleaning assembly 16 through the air path during subsequent operation.

[0032] An auxiliary adsorption cleaning component 16 is installed at the bottom of the connecting frame 1. The cleaning component 16 includes a cleaning box 17 fixed on the connecting frame 1. A cleaning motor for driving an air guide wheel 19 to rotate is installed at the bottom of the cleaning box 17. An air outlet 171 is provided at the end of the cleaning box 17 away from the duct 15. A plug-in box 18 is installed on the cleaning box 17. The cross-section of the filter 181 is conical. A receiving cavity 182 is provided on the plug-in box 18. A filter 181 is fixed inside the receiving cavity 182. An air guide wheel 19 is rotatably provided at the middle section of the cleaning box 17.

[0033] The cleaning component 16 is set up, and when working, the motor can be rotated to drive the guide wheel 19 to rotate as a whole. During the rotation of the guide wheel 19, the air flow is driven, thereby driving the air flow inside the cleaning box 17, and then driving the air inhalation at the duct 15, and making the guide cavity 132 and the air guide cavity 134 at the protruding rod 131 to inhale air as a whole, so that the high-temperature particles and smoke generated by grinding are sucked in through the guide cavity 132 and the air guide cavity 134, and after being sucked in, enter the plug-in box 18, and the gas is auxiliary filtered through the filter 181. The filtered gas is discharged through the air outlet 171. After filtering for a period of time, the plug-in box 18 needs to be pulled out to assist in cleaning the inside of the receiving cavity 182. During work, the high-temperature particles and exhaust gas accompanying the grinding can be effectively absorbed and filtered, and the high-temperature particles splashing into the grinding area and easily adhering to the equipment, requiring subsequent secondary cleaning, etc., can be avoided as much as possible, so as to ensure the smooth progress of subsequent work.

[0034] Working principle:

[0035] When it is necessary to grind the rails, etc., the receiving rollers 41 are overlapped and installed on the top of the rails, the clamping columns 51 are placed on both sides of the rails, and the screw rods 9 are rotated. The threaded rods 8 and the screw rods 9 are threadedly engaged, so that the threaded rods 8 are moved as a whole, and then the second clamping block 7 is moved as a whole. During the movement of the second clamping block 7, the two clamping columns 51 are clamped on both sides of the rails, thereby completing the stable fixation of the grinding device and the rails, and the adjusting rod 101 is rotated. The threaded rods 101 are engaged with the connecting frame 1 and the adjusting rod 101, so that the mounting frame 10 is lowered as a whole, and the grinding disc 12 is fitted to the top of the rails, and the mounting frame 10 is rotated.

[0036] During operation, the rotating motor and the grinding motor that drives the grinding disc 12 to rotate are started. The grinding motor drives the grinding disc 12 to rotate as a whole, thereby performing auxiliary grinding on the top surface of the rail. During the grinding process, the rotating motor drives the air guide wheel 19 to rotate as a whole. During the rotation of the air guide wheel 19, the air flow is driven, thereby driving the air flow inside the cleaning box 17, thereby driving the air flow at the duct 15 to be sucked in, and the guide cavity 132 at the protruding rod 131 and the air guide cavity 134 to be sucked in as a whole, thereby making the high-temperature particles and smoke generated by grinding be sucked in through the guide cavity 132 and the air guide cavity 134, and after being sucked in, enter the plug-in box 18, and the gas is assisted filtered by the filter 181, and the filtered gas is discharged through the air outlet 171. After filtering for a period of time, the plug-in box 18 needs to be pulled out to perform auxiliary cleaning on the inside of the receiving cavity 182.

[0037] All technical features in this embodiment can be freely combined according to actual needs.

[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A device for guiding dust particles generated by grinding, comprising a connecting frame (1), characterized in that: The two ends of the bottom of the connecting frame (1) are symmetrically fixed with fixing frames (3), the bottom of the fixing frame (3) is provided with a protruding block (4), and a receiving roller (41) is rotatably provided on the protruding block (4). A clamping assembly (5) for auxiliary rail clamping is installed on the side of the fixing frame (3) away from the top frame (2), and the top frame (2) is installed at the top of the connecting frame (1); A mounting frame (10) is installed at the center of the bottom of the connecting frame (1), a grinder (11) is hingedly installed on the mounting frame (10), an adjusting rod (101) is rotatably embedded and installed at the top of the mounting frame (10), the adjusting rod (101) is passed through and installed on the connecting frame (1), the connecting frame (1) and the adjusting rod (101) are threadedly matched, a grinding disc (12) is rotatably provided at the bottom of the grinder (11), a grinding motor for driving the grinding disc (12) to rotate is installed on the grinder (11), a protective cover (13) is installed at the outer edge of the grinder (11) corresponding to the grinding disc (12), a protruding rod (131) is installed at the front end of the grinder (11), and an auxiliary adsorption cleaning component (16) is installed at the bottom of the connecting frame (1).

2. The dust particle guide device generated by grinding according to claim 1, characterized in that: An air guide cavity (134) is symmetrically provided inside the protective cover (13), a conducting cavity (132) is provided inside the protruding rod (131), the conducting cavity (132) and the air guide cavity (134) are communicated with each other through a connecting pipe (14), a mounting pipe (133) is installed on the protective cover (13), the mounting pipe (133) is communicated with the air guide cavity (134), and the mounting pipe (133) is communicated with the cleaning assembly (16) through a conduit (15).

3. The dust particle guide device generated by grinding according to claim 2, characterized in that: The air guide cavity (134) is in an arc-shaped groove structure, a blocking block is protruding from the inner side of the protective cover (13), and the inner side of the conducting cavity (132) is in an arc shape.

4. The dust particle guide device generated by grinding according to claim 3, characterized in that: The cleaning assembly (16) comprises a cleaning box (17) fixed on the connecting frame (1); an air outlet (171) is provided at one end of the cleaning box (17) away from the duct (15); a plug-in box (18) is plugged and installed on the cleaning box (17); a receiving cavity (182) is provided on the plug-in box (18); a filter screen (181) is fixed inside the receiving cavity (182); and an air guide wheel (19) is rotatably provided at the middle section of the cleaning box (17).

5. The dust particle guide device generated by grinding according to claim 4, characterized in that: A cleaning motor for driving the air guide wheel (19) to rotate is installed at the bottom of the cleaning box (17), and the cross section of the filter screen (181) is conical.

6. The dust particle guide device generated by grinding according to claim 1, characterized in that: The clamping assembly (5) includes a first clamping block (6) fixed on the fixing frame (3), the first clamping block (6) is hollow inside to form a cavity, a penetrating rod (8) is slidably arranged in the cavity, and a second clamping block (7) is fixed on one end of the penetrating rod (8) extending out of the cavity, a screw rod (9) is penetratingly installed on the first clamping block (6), and the screw rod (9) is penetratingly installed on the penetrating rod (8), and the penetrating rod (8) and the screw rod (9) are threadedly matched.

7. The dust particle guide device generated by grinding according to claim 6, characterized in that: Protruding blocks are fixedly protruded on the outer sides of the first clamping block (6) and the second clamping block (7), and clamping columns (51) are rotatably provided on the protruding blocks.