Magnetic driver machining tool

Abstract

The utility model belongs to the technical field of magnetic driver production, and discloses a magnetic driver machining tool which comprises a base, a first limiting seat, a second limiting seat and a third limiting seat. A first angle limiting part and a second angle limiting part are arranged on the base; the first limiting seat is arranged on the base, the isolation cover is arranged outside the first limiting seat in a sleeving mode, a first matching part is arranged on the isolation cover, and the first matching part is used for being matched with the first angle limiting part to limit rotation of the isolation cover; the second limiting seat is arranged on the first limiting seat; the third limiting seat is arranged on the second limiting seat, the third limiting seat and the first limiting seat are coaxially arranged, the inner transmission shaft is arranged outside the third limiting seat in a sleeving mode through the center hole and abuts against the top of the second limiting seat, a second matching part is arranged on the inner transmission shaft, and the second matching part is used for being matched with the second angle limiting part to limit rotation of the inner transmission shaft. According to the magnetic driver machining tool, the installation precision between the isolation hood and the inner transmission shaft is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of magnetic drive production, in particular to a magnetic drive processing tool. Background Art

[0002] Magnetic drive is a technology that uses the basic theory of modern magnetism to apply the magnetic force generated by permanent magnetic materials or electromagnets to achieve contactless transmission of force or torque (power). The device that implements this technology is called a magnetic drive, or magnetic transmission, magnetic coupler, magnetic coupling, etc.

[0003] A magnetic drive primarily consists of an inner drive shaft, an inner magnetic rotor, an isolation cover, and an outer magnetic rotor. The inner magnetic rotor is mounted on the outer end of the inner drive shaft, the isolation cover is mounted on the outer end of the inner magnetic rotor, and the outer magnetic rotor is mounted on the outer end of the isolation cover. During the manufacturing process of the magnetic drive, the isolation cover and the inner drive shaft are prone to misalignment, which can seriously affect the final quality and accuracy of the magnetic drive. Although an inspection process is implemented after the isolation cover is assembled, this process currently relies primarily on manual visual inspection, resulting in low accuracy and prone to missed inspections. This results in low production consistency and a low pass rate for magnetic drives.

[0004] Therefore, it is urgent to propose a magnetic drive processing tooling to solve the above technical problems. Utility Model Content

[0005] The utility model provides a magnetic drive processing tool, which can position the installation between the isolation cover and the inner transmission shaft, improves the installation accuracy between the isolation cover and the inner transmission shaft, and further improves the production consistency and production qualification rate of the magnetic drive.

[0006] To achieve this purpose, the present invention adopts the following technical solutions:

[0007] A magnetic drive processing tool is used to assemble the inner drive shaft and the isolation cover of the magnetic drive, wherein the inner drive shaft has a central hole extending through the inner drive shaft in its own axial direction. The magnetic drive processing tool comprises:

[0008] A base, wherein the base is provided with a first angle limiting portion and a second angle limiting portion;

[0009] A first limiting seat is provided on the base, the isolation cover is sleeved outside the first limiting seat, and the isolation cover is provided with a first matching portion, the first matching portion is used to match with the first angle limiting portion to limit the rotation of the isolation cover;

[0010] A second limiting seat, arranged on the first limiting seat;

[0011] The third limit seat is arranged on the second limit seat, and the third limit seat is coaxially arranged with the first limit seat. The inner transmission shaft is sleeved on the outside of the third limit seat through the center hole and abuts against the top of the second limit seat. A second matching portion is provided on the inner transmission shaft, and the second matching portion is used to cooperate with the second angle limiting portion to limit the rotation of the inner transmission shaft.

[0012] Optionally, the base, the first limiting seat, the second limiting seat and the third limiting seat are coaxially arranged.

[0013] Optionally, the base, the first limiting seat, the second limiting seat and the third limiting seat are an integrated structure.

[0014] Optionally, the first limit seat is cylindrical, and the outer circumferential wall of the first limit seat is in contact with the inner circumferential wall of the isolation cover; and / or the third limit seat is cylindrical, and the outer circumferential wall of the third limit seat is in contact with the inner circumferential wall of the center hole.

[0015] Optionally, the top of the third limiting seat is not lower than the top of the inner transmission shaft.

[0016] Optionally, the first angle limiting portion includes a positioning rod provided on the base, and the first matching portion includes a matching positioning hole provided on the isolation cover, and the matching positioning hole is used for plugging with the positioning rod.

[0017] Optionally, there are multiple positioning rods, and the multiple positioning rods are arranged at intervals along the circumference of the base.

[0018] Optionally, there are two positioning rods, and the two positioning rods are arranged at an interval of 30° along the circumference of the base.

[0019] Optionally, the outer peripheral wall of the base includes an arc segment and a straight line segment connected to the arc segment, the straight line segment is the second angle limiting portion, and the second matching portion is a connecting piece arranged on the outer peripheral wall of the inner transmission shaft, and the connecting piece extends along the radial direction of the inner transmission shaft and is arranged perpendicular to the straight line segment.

[0020] Optionally, on the base, a limiting flange is provided on the outer ring of the first limiting seat, and the outer peripheral wall of the isolation cover is fitted on the limiting flange.

[0021] Beneficial effects of the utility model:

[0022] The utility model provides a magnetic drive processing tool for assembling an inner drive shaft and an isolation cover of a magnetic drive. The tool comprises a base, a first stopper, a second stopper, and a third stopper. When assembling the inner drive shaft and the isolation cover, the inner drive shaft is sleeved onto the third stopper, and the isolation cover is sleeved onto the first stopper. Since the first stopper and the third stopper are coaxially arranged, the first stopper and the third stopper can limit the coaxiality between the isolation cover and the inner drive shaft. The first angle limiter cooperates with the first mating portion, and the second angle limiter cooperates with the second mating portion, to limit the relative angle between the isolation cover and the inner drive shaft. The second stopper supports the inner drive shaft, thereby limiting the height fit between the inner drive shaft and the isolation cover. In other words, when assembling the isolation cover and the inner drive shaft using the magnetic drive processing tool, the coaxiality, relative angle, and relative height between the isolation cover and the inner rotating shaft can be ensured to meet machining accuracy, thereby improving the production consistency and production qualification rate of the magnetic drive. Furthermore, the assembly process between the isolation cover and the inner transmission shaft can be simplified, thereby improving assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the contents of the embodiments of the present invention and these drawings without paying any creative work.

[0024] Figure 1 This is a cross-sectional view of a magnetic drive processing tool provided by an embodiment of the present utility model;

[0025] Figure 2 This is a top view of a magnetic drive processing tool provided by an embodiment of the present utility model;

[0026] Figure 3 It is a cross-sectional view of an assembly diagram of a magnetic drive, an isolation cover, and an inner transmission shaft provided by an embodiment of the present utility model;

[0027] Figure 4 It is an assembly diagram of the magnetic drive, isolation cover and inner transmission shaft provided in an embodiment of the present utility model.

[0028] In the picture:

[0029] 10. Inner drive shaft; 11. Connector; 20. Isolation cover;

[0030] 100, base; 110, positioning rod; 120, straight segment; 130, arc segment; 200, first limit seat; 300, second limit seat; 400, third limit seat. DETAILED DESCRIPTION

[0031] The present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are intended only to illustrate the present invention and are not intended to limit the present invention. It should also be noted that, for ease of description, the accompanying drawings only illustrate portions relevant to the present invention, not all of its components.

[0032] In the description of this utility model, unless otherwise specified or limited, the terms "connected," "connect," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0033] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0034] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are used to refer to positions or locations based on the positions or locations shown in the accompanying drawings. These terms are intended solely to facilitate description and simplify operation, and are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, the terms "first" and "second" are used solely for descriptive purposes and have no special meaning.

[0035] This embodiment provides a magnetic drive processing tooling, which can position the installation between the isolation cover and the inner transmission shaft, improve the installation accuracy between the isolation cover and the inner transmission shaft, and thus improve the production consistency and production qualification rate of the magnetic drive.

[0036] Specifically, if Figure 1-Figure 4 As shown, the magnetic drive processing tooling includes a base 100 , a first limiting seat 200 , a second limiting seat 300 and a third limiting seat 400 .

[0037] Among them, the base 100 is provided with a first angle limit portion and a second angle limit portion. The first limit seat 200 is arranged on the base 100, and the isolation cover 20 is sleeved on the outside of the first limit seat 200. The isolation cover 20 is provided with a first matching portion, and the first matching portion is used to cooperate with the first angle limit portion to limit the rotation of the isolation cover 20. The second limit seat 300 is arranged on the first limit seat 200, and the second limit seat 300 is used to support the inner transmission shaft 10 to limit the height position between the inner transmission shaft 10 and the isolation cover 20. The third limit seat 400 is arranged on the second limit seat 300, and the third limit seat 400 is coaxially arranged with the first limit seat 200. The inner transmission shaft 10 is sleeved on the outside of the third limit seat 400 through the center hole and abuts against the top of the second limit seat 300. The inner transmission shaft 10 is provided with a second matching portion, and the second matching portion is used to cooperate with the second angle limit portion to limit the rotation of the inner transmission shaft 10.

[0038] The method steps for assembling the isolation cover 20 and the inner transmission shaft 10 using the magnetic drive processing tool are as follows:

[0039] First, align the center hole of the inner transmission shaft 10 with the third limiting seat 400, then move the inner transmission shaft 10 so that the third limiting seat 400 enters the center hole, and after the inner transmission shaft 10 abuts against the top of the second limiting seat 300, rotate the inner transmission shaft 10 so that the second matching portion on the inner transmission shaft 10 matches the first angle limiting portion on the base 100, thereby fixing the inner transmission shaft 10;

[0040] Then, the isolation cover 20 is put on the first limiting seat 200 until the isolation cover 20 abuts against the base 100 and then rotated to make the first matching portion on the isolation cover 20 match the first angle limiting portion on the base 100 to fix the isolation cover 20.

[0041] Finally, the isolation cover 20 and the inner transmission shaft 10 are locked and assembled together.

[0042] When using this magnetic drive processing tool to assemble the isolation cover 20 and the inner transmission shaft 10, the coaxiality, relative angle, and relative height between the isolation cover 20 and the inner transmission shaft 10 can be guaranteed to meet the processing accuracy, thereby improving the production consistency and production qualification rate of the magnetic drive. In addition, it can simplify the assembly process between the isolation cover 20 and the inner transmission shaft 10 and improve assembly efficiency.

[0043] Optionally, the base 100 , the first limiting seat 200 , the second limiting seat 300 and the third limiting seat 400 are coaxially arranged, which facilitates processing.

[0044] Optionally, the base 100 , the first limiting base 200 , the second limiting base 300 and the third limiting base 400 may be an integrated structure.

[0045] Optionally, in a possible embodiment, the first limit seat 200 is cylindrical, and the outer peripheral wall of the first limit seat 200 is in contact with the inner peripheral wall of the isolation cover 20. Such an arrangement enables the first limit seat 200 to have a better limiting effect on the axial position of the isolation cover 20, thereby improving the centering between the isolation cover 20 and the inner transmission shaft 10.

[0046] Alternatively, in another possible embodiment, the third stopper 400 is cylindrical, with the outer circumferential wall of the third stopper 400 abutting against the inner circumferential wall of the center hole. This arrangement allows the third stopper 400 to better limit the axial position of the inner transmission shaft 10, thereby improving the alignment between the isolation cover 20 and the inner transmission shaft 10.

[0047] Further, see Figure 3 , the top of the third limiting seat 400 is not lower than the top of the inner transmission shaft 10. With this arrangement, the limiting effect is better.

[0048] Further, see Figure 4 The first angle limiting portion includes a positioning rod 110 provided on the base 100, and the first matching portion includes a matching positioning hole provided on the isolation cover 20, which is used to be plugged into the positioning rod 110. The circumferential positioning of the isolation cover 20 is achieved through the cooperation between the positioning rod 110 and the matching limiting hole, which has a simple structure and convenient positioning.

[0049] Optionally, multiple positioning rods 110 may be provided, and the multiple positioning rods 110 may be spaced apart along the circumference of the base 100. For example, in this embodiment, two positioning rods 110 are provided, and the two positioning rods 110 are spaced apart by 30° along the circumference of the base 100. The smaller number of positioning rods 110 facilitates processing and improves positioning effectiveness. Of course, in other embodiments, the number and arrangement of positioning rods 110 may be other, as required.

[0050] It is worth noting that each positioning rod 110 is correspondingly provided with a matching positioning hole.

[0051] Further, see Figure 2 and Figure 4 The outer peripheral wall of the base 100 includes an arc segment 130 and a straight segment 120 connected to the arc segment 130. The straight segment 120 serves as the second angle limiter. The second mating portion is a connector 11 disposed on the outer peripheral wall of the inner transmission shaft 10. The connector 11 extends radially along the inner transmission shaft 10 and is disposed perpendicular to the straight segment 120. The mating of the connector 11 and the straight segment 120 achieves circumferential fixation of the inner transmission shaft 10, resulting in a simple structure and convenient positioning.

[0052] It is worth noting that the connecting piece 11 on the inner transmission shaft 10 is used to connect the inner transmission shaft 10 with other components.

[0053] Optionally, a limiting flange (not shown) is provided on the outer ring of the first limiting seat 200 on the base 100, and the outer peripheral wall of the isolation cover 20 is in contact with the limiting flange. The limiting flange and the first limiting seat 200 can clamp the isolation cover 20, thereby improving the positioning effect of the magnetic drive processing tool on the isolation cover 20, and further facilitating the improvement of the assembly accuracy between the isolation cover 20 and the inner transmission shaft 10.

[0054] Obviously, the above-described embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention and are not intended to limit the manner in which the present invention is to be implemented. A person skilled in the art would be able to make various obvious changes, readjustments, and substitutions without departing from the scope of protection of the present invention. It is not necessary and impossible to enumerate all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.

Claims

1. A magnetic drive processing tool for assembling an inner transmission shaft (10) and an isolation cover (20) of a magnetic drive, wherein the inner transmission shaft (10) has a central hole extending through the inner transmission shaft along its own axial direction, and is characterized in that: The magnetic drive processing tooling includes: A base (100), wherein the base (100) is provided with a first angle limiting portion and a second angle limiting portion; A first limiting seat (200) is provided on the base (100), the isolation cover (20) is sleeved outside the first limiting seat (200), and the isolation cover (20) is provided with a first matching portion, the first matching portion being used to match the first angle limiting portion to limit the rotation of the isolation cover (20); A second limiting seat (300) is arranged on the first limiting seat (200); The third limiting seat (400) is arranged on the second limiting seat (300), and the third limiting seat (400) is coaxially arranged with the first limiting seat (200). The inner transmission shaft (10) is sleeved on the outside of the third limiting seat (400) through the center hole and abuts against the top of the second limiting seat (300). The inner transmission shaft (10) is provided with a second matching portion, and the second matching portion is used to match with the second angle limiting portion to limit the rotation of the inner transmission shaft (10).

2. The magnetic drive processing tooling according to claim 1, characterized in that: The base (100), the first limiting seat (200), the second limiting seat (300) and the third limiting seat (400) are coaxially arranged.

3. The magnetic drive processing tooling according to claim 1, characterized in that: The base (100), the first limiting seat (200), the second limiting seat (300) and the third limiting seat (400) are an integrated structure.

4. The magnetic drive processing tooling according to claim 1, characterized in that: The first limiting seat (200) is cylindrical, and the outer peripheral wall of the first limiting seat (200) is in contact with the inner peripheral wall of the isolation cover (20); and / or the third limiting seat (400) is cylindrical, and the outer peripheral wall of the third limiting seat (400) is in contact with the inner peripheral wall of the center hole.

5. The magnetic drive processing tool according to claim 1, characterized in that: The top of the third limiting seat (400) is not lower than the top of the inner transmission shaft (10).

6. The magnetic drive processing tool according to any one of claims 1 to 5, characterized in that: The first angle limiting portion includes a positioning rod (110) provided on the base (100), and the first matching portion includes a matching positioning hole provided on the isolation cover (20), and the matching positioning hole is used for plugging with the positioning rod (110).

7. The magnetic drive processing tool according to claim 6, characterized in that: A plurality of positioning rods (110) are provided, and the plurality of positioning rods (110) are arranged at intervals along the circumference of the base (100).

8. The magnetic drive processing tool according to claim 7, characterized in that: Two positioning rods (110) are provided, and the two positioning rods (110) are arranged at an interval of 30° along the circumference of the base (100).

9. The magnetic drive processing tool according to any one of claims 1 to 5, characterized in that: The outer peripheral wall of the base (100) includes an arc segment (130) and a straight segment (120) connected to the arc segment (130), the straight segment (120) is the second angle limiting portion, and the second matching portion is a connecting member (11) arranged on the outer peripheral wall of the inner transmission shaft (10), and the connecting member (11) extends along the radial direction of the inner transmission shaft (10) and is arranged perpendicular to the straight segment (120).

10. The magnetic drive processing tool according to any one of claims 1 to 5, characterized in that: On the base (100), a limiting flange is provided on the outer ring of the first limiting seat (200), and the outer peripheral wall of the isolation cover (20) is fitted on the limiting flange.

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