Automobile communication cable silica gel extrusion production line
By introducing scraping and air-cooling components into the silicone extrusion production line, the problem of uneven silicone on the cable surface is solved, the material is reused, and the quality and production efficiency of cable processing are improved.
Patent Information
- Application Number
- CN202422587855.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-25
AI Technical Summary
The existing silicone extrusion production lines cannot effectively scrape the silicone on the cable surface, resulting in uneven packaging, resulting in waste of materials, and reducing the practicality of cable processing.
The scraper flat assembly is adopted, including a conveyor box, mounting block, guide sleeve, mounting ring and scraper. It is used to cooperate with the air-cooled assembly and the processing assembly. The silicone is scraped through the scraper, and the air-cooled assembly is cooled down. The processing assembly is recycled and reused to avoid waste.
The silicone on the cable surface is achieved, reducing material waste, improving the practicality of cable processing and the efficiency of production lines.
Smart Images

Figure CN223252290U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of silicone extrusion equipment, in particular to a silicone extrusion production line for automobile communication cables. Background Art
[0002] In order to extend the service life of the cable, a layer of silicone needs to be wrapped on its outer surface before leaving the factory to prevent cracking, disconnection, etc., and also to add insulation, waterproofing and other functions. Therefore, a silicone extrusion production line is used to coat the cable surface with liquid silicone.
[0003] Chinese patent announcement number CN217454844U discloses a silicone extrusion production line, including a base and an air-drying box, wherein the air-drying box is fixedly installed on the right side of the center of the top of the base, and a tank body is provided on the left side of the center of the top of the base, and pillars are fixedly welded between the corners of the bottom of the tank body and the base, and a discharge pipe is fixedly connected to the center of the bottom of the tank body, and a cylinder is installed between the bottom of the discharge pipe and each pillar. The silicone extrusion production line is fixedly installed with an air-drying box on the right side of the center of the top of the base. When the cable wrapped in silicone is pulled out of the cylinder by the right winding rack and enters the interior of the air-drying box, the exhaust fans installed at the upper and lower positions are turned on at the same time, and the residual heat emitted from the outer surface of the cable is evenly extracted through multiple groups of air holes provided on the inner side of the exhaust pipe to prevent the object from sticking to one place when it is subsequently wound, thereby solving the problem of failing to quickly reduce the residual temperature of the cable outside.
[0004] In the existing silicone extrusion production line, the material is introduced into the cylinder to wrap the cable. However, after the material and cable are wrapped, the silicone material on the surface of the cable cannot be scraped flat, which easily causes the cable wrapped material to be uneven, reduces the silicone cable processing, causes silicone material waste, and reduces the practicality of the cable silicone extrusion production line. Utility Model Content
[0005] In view of the problems existing in the background technology, a silicone extrusion production line for automotive communication cables is proposed.
[0006] The utility model proposes a silicone extrusion production line for automobile communication cables, comprising: a base, a support frame, a support rod, a scraping component, a processing component and an air cooling component;
[0007] The support frame is installed on the base;
[0008] The support rod is installed on the base;
[0009] The scraping assembly is mounted on the base; the scraping assembly includes a conveying box, the conveying box is equipped with a mounting block, the mounting block is equipped with a guide sleeve, the guide sleeve is provided with an opening and an inner wall is equipped with a mounting ring, the mounting ring is equipped with a block and a scraper;
[0010] The processing assembly is installed below the conveyor box;
[0011] And the air cooling component mounting base.
[0012] Preferably, the mounting block and the delivery box are detachably connected, and the interior of the delivery box is hollow, with automobile communication cable inlets and outlets provided at both ends.
[0013] Preferably, the support frame is equipped with an unwinding frame and a rewinding frame;
[0014] The unwinding frame and the rewinding frame are arranged at both ends of the base, and the unwinding frame is used to unwind the automobile communication cable to be produced, and the rewinding frame is used to rewind the produced automobile communication cable.
[0015] Preferably, the support rod is equipped with a cylinder, a traction sleeve is installed at the feeding end of the cylinder, and the discharging end is opposite to the feeding port of the conveying box;
[0016] The tank body is installed on the cylinder body, and the discharge pipe is installed below the tank body.
[0017] Preferably, the processing assembly includes a box body mounted on the base, a heating rod and an inner box are mounted inside the box body, and a power interface is mounted on one end of the heating rod;
[0018] A servo motor b is installed on one side of the box body. The driving end of the servo motor b is connected to the rotating shaft rod through the motor shaft. The rotating shaft rod rotates to connect the box body and the stirring blade inside the inner box;
[0019] The inner box is equipped with a pipe body, and the pipe body is equipped with a control valve for material processing.
[0020] Preferably, the air cooling assembly includes an air cooling box mounted on the base, the interior of the air cooling box is hollow, plates are provided at both ends, and the plates are provided with through holes;
[0021] The air cooling box is equipped with fans on the top and bottom and air outlet plates inside; it is used to cool the production of automotive communication cables.
[0022] Compared with the prior art, the present invention has the following beneficial technical effects:
[0023] The utility model installs the conveying box on the base by using a support rod, the conveying box and the mounting block are installed, the mounting block and the guide sleeve are installed, the guide sleeve is provided with an opening for use together, and the inner wall of the guide sleeve is installed through a mounting ring and a scraper. After the material wraps the automobile communication cable, it is cooled and reeled through the conveying box, and the scraper is used to scrape off the excess material on the cable surface, which conveniently improves the flatness of the material wrapped by the automobile communication cable and improves the processing effect of the silicone cable of the automobile communication cable. By installing a processing component under the conveying box, the scraped material flows into the inner box from the opening, and the inner box is installed with the tank body through the pipe body, which is convenient for adding the scraped material into the tank body again to avoid material waste, and the inner box is installed in the box body, and a heating rod is installed inside the box body. The heating rod is convenient for using the heating function of the inner box and the heating rod is used in conjunction with the stirring blade to avoid material agglomeration in the inner box, thereby improving the practicality of the automobile communication cable silicone extrusion production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0025] Figure 2 This is a schematic diagram of the structure of the scraping assembly in the utility model;
[0026] Figure 3 This is a schematic diagram of the processing component structure in the utility model;
[0027] Figure 4 This is a schematic diagram of the structure of the air cooling component in the utility model.
[0028] Figure markings: 1. base; 2. support frame; 201. unwinding frame; 202. winding frame; 3. support rod; 301. cylinder; 302. traction sleeve; 303. tank body; 304. discharge pipe; 4. scraping assembly; 401. conveying box; 402. mounting block; 403. guide sleeve; 404. opening; 405. mounting ring; 406. block; 407. scraper; 5. processing assembly; 501. box body; 502. heating rod; 503. inner box; 504. interface; 505. servo motor b; 506. rotating shaft; 507. stirring blade; 508. tube body; 6. air cooling assembly; 601. air cooling box; 602. plate body; 603. fan; 604. air outlet plate. DETAILED DESCRIPTION
[0029] The following describes the specific embodiments of the present disclosure in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present disclosure and are not intended to limit the present disclosure.
[0030] Example 1
[0031] like Figure 1 - Figure 4As shown, the utility model proposes a silicone extrusion production line for automotive communication cables, comprising: a base 1, a support frame 2, a support rod 3, a scraping assembly 4, a processing assembly 5 and an air-cooling assembly 6; the support frame 2 is mounted on the base 1; the support rod 3 is mounted on the base 1; the scraping assembly 4 is mounted on the base 1; the scraping assembly 4 includes a conveying box 401, the conveying box 401 is equipped with a mounting block 402, the mounting block 402 is equipped with a guide sleeve 403, the guide sleeve 403 is provided with an opening 404 and the inner wall is equipped with a mounting ring 405, the mounting ring 405 is equipped with a block 406 and a scraper 407; the processing assembly 5 is mounted below the conveying box 401; and the air-cooling assembly 6 is mounted on the base 1. When the automobile communication cable is produced and processed and moved to the conveying box 401, the guide sleeve 403 is first passed through. The guide sleeve 403 is installed through the mounting ring 405 and the scraper 407. The scraper 407 is connected to the surface of the automobile communication cable to enable it to scrape the material wrapped on the surface of the automobile communication cable flat, thereby avoiding unevenness after the automobile communication cable and the silicone material are processed, and facilitating the use of the automobile communication cable silicone extrusion production line. At the same time, the mounting ring 405 and the block 406 are installed. Six blocks 406 are provided, and the flow channels are passed through the two combinations, so that the excess material moves from the flow channel to the lower processing component 5 to avoid material waste.
[0032] Furthermore, mounting block 402 and conveyor box 401 are detachably connected. Conveyor box 401 is hollow, with inlets and outlets for automotive communication cables located at both ends. Bolts are passed through mounting block 402 and attached to one side of conveyor box 401, allowing guide sleeve 403 to align with the feed port of conveyor box 401, thus facilitating the coordinated use of the automotive communication cable silicone extrusion line.
[0033] Further explanation: the processing component 5 includes a box body 501 installed on the base 1, a heating rod 502 and an inner box 503 are installed inside the box body 501, and a power interface 504 is installed at one end of the heating rod 502; a servo motor b505 is installed on one side of the box body 501, and the driving end of the servo motor b505 is connected to the rotating shaft rod 506 through the motor shaft, and the rotating shaft rod 506 rotates to connect the box body 501 and the stirring blade 507 inside the inner box 503; the inner box 503 is installed with a pipe body 508, and the pipe body 508 is equipped with a control valve for material processing. The feed end of the pipe body 508 passes through the box body 501 and is connected to the inner wall of the inner box 503, and the discharge end is sealed and connected to the tank body 303, so that the excess material can be recovered and transported to the tank body 303 for secondary processing, which is convenient for reducing material waste and improving the use function of the automotive communication cable silicone extrusion production line.
[0034] Example 2
[0035] like Figure 1 and Figure 4As shown, the present invention proposes a silicone extrusion production line for automotive communication cables. Based on the above embodiment, this embodiment also records in detail the specific components of the support frame 2, the support rod 3 and the air cooling assembly 6, as well as the matching method.
[0036] Further explaining, support frame 2 is equipped with an unwinding frame 201 and a rewinding frame 202; unwinding frame 201 and rewinding frame 202 are arranged at both ends of base 1, with unwinding frame 201 used to unwind the automotive communication cable to be produced, and rewinding frame 202 used to rewind the produced automotive communication cable. Unwinding frame 201 and rewinding frame 202 are used to transport the automotive communication cable along the production line. During the transport operation, the silicone in tank 303 is extruded onto the automotive communication cable, and then cooled by scraping and air cooling. Finally, the automotive communication cable is pulled out of the structure by rewinding frame 202 to be stored.
[0037] To further illustrate, the support rod 3 is installed with a cylinder 301, a traction sleeve 302 is installed at the feed end of the cylinder 301, and the discharge end is opposite to the conveying box 401; a tank body 303 is installed on the cylinder 301, and a discharge pipe 304 is installed below the tank body 303. By connecting the feed end of the discharge pipe 304 to the inside of the tank body 303 and the discharge end to the inside of the cylinder 301, it is convenient to add the silicone material into the cylinder 301. By setting a circular channel in the cylinder 301, the feed end of the circular channel and the traction sleeve 302 are opposite to each other, so that the automobile communication cable can be moved through and used. By installing a servo motor a on the tank body 303 and setting a threaded rod and a turntable in the tank body 303, when the servo motor a is turned on, the threaded rod at the bottom of the threaded rod stirs the silicone material, and the movable sleeve connected to the surface texture of the threaded rod also drives the turntable to scrape the inner wall of the tank body 303 in real time, so as to avoid the liquid silicone from adhering to the inside of the tank body 303 and causing waste of resources. Then, the discharge pipe 304 is used to introduce it into the cylinder 301 for cable wrapping processing, which facilitates the extrusion of the silicone material and wrapping it around the outer periphery of the automobile communication cable. By setting a valve on the discharge pipe 304, the valve can be operated to control the discharge of the material in the tank body 303 into the cylinder 301, which is convenient for the production line component structure to be used in conjunction.
[0038] Further explanation: the air cooling assembly 6 includes an air cooling box 601 mounted on the base 1. The air cooling box 601 is hollow inside, with plates 602 at both ends, and through holes on the plates 602. The air cooling box 601 is installed with fans 603 on the upper and lower sides and an air outlet plate 604 inside. The air cooling box 601 is used to cool down the production of automotive communication cables. After the automotive communication cables are wrapped with silicone, the stressed cables are moved into the air cooling box 601 via the reeling rack 202. When the cables are moved into the air cooling box 601, the internal driving parts of the upper and lower fans 603 are operated and started. The fan blades in the fan 603 rotate to generate airflow, connecting the air outlet of the fan 603 to the air cooling box 601. The airflow moves into the air cooling box 601 and is dispersed through the through holes on the plates 602 to dissipate the silicone heat on the surface of the automotive communication cables, thereby preventing the cables from being entangled and sticking together after production, and facilitating the use of the silicone extrusion production line for automotive communication cables.
[0039] The working principle of the present invention is as follows: the automobile communication cable to be processed is pulled by the unwinding rack 201 through the traction sleeve 302 into the cylinder 301, the control valve is opened, and the material in the tank 303 is transported to the cylinder 301 through the discharge pipe 304, so that it wraps the automobile communication cable in the cylinder 301, and when the automobile communication cable wrapped with silicone is moved to the guide sleeve 403 under the action of the reeling rack 202, the guide sleeve 403 is installed by the mounting ring 405 and the scraper 407, and the scraper 407 is used to scrape the surface of the automobile communication cable wrapped with silicone flat, and after the automobile communication cable wrapped with silicone is scraped flat, it is forced to move into the air cooling box 601, so that it dissipates the residual heat on the surface and cools it down in the air cooling box 601, and then the automobile communication cables processed on the production line are uniformly collected through the reeling rack 202; and then the automobile communication cables are scraped off The silica gel material flows down into the inner box 503 through the flow channel. The inner box 503 is installed inside the box body 501, and the box body 501 is installed with a heating rod 502. The heating rod 502 corresponds to the bottom of the inner box 503. The power interface 504 of the heating rod 502 is energized, so that the temperature rises and the temperature at the bottom of the inner box 503 changes, thereby preventing the silica gel material in the inner box 503 from settling into blocks. At the same time, the servo motor b505 is started, and the servo motor b505 drives the rotating shaft rod 506 to rotate through the motor shaft. The rotating shaft rod 506 is connected to the inner box 503, and the rotating shaft rod 506 drives the stirring blade 507 to rotate in the inner box 503, so that it stirs the material in the inner box 503. Then, the control valve of the tube body 508 is started as needed to transport the material in the inner box 503 to the tank body 303, so as to facilitate the secondary use of the silica gel material and avoid material waste.
[0040] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto. Various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A silicone extrusion production line for automotive communication cables, characterized in that: include: Base (1); A support frame (2) is mounted on the base (1); A support rod (3) is mounted on the base (1); A scraping assembly (4) is mounted on the base (1); the scraping assembly (4) comprises a conveying box (401), the conveying box (401) is mounted with a mounting block (402), the mounting block (402) is mounted with a guide sleeve (403), the guide sleeve (403) is provided with an opening (404) and a mounting ring (405) is mounted on the inner wall, the mounting ring (405) is mounted with a block (406) and a scraper (407); A processing assembly (5) is installed below the conveying box (401); and an air cooling component (6) mounted on the base (1).
2. The automotive communication cable silicone extrusion production line according to claim 1, characterized in that: The mounting block (402) and the delivery box (401) are detachably connected, and the interior of the delivery box (401) is hollow, with automobile communication cable inlets and outlets provided at both ends.
3. The automotive communication cable silicone extrusion production line according to claim 1, characterized in that: The support frame (2) is equipped with an unwinding frame (201) and a winding frame (202); The unwinding frame (201) and the rewinding frame (202) are arranged at both ends of the base (1), and the unwinding frame (201) is used to unwind the automobile communication cable to be produced, and the rewinding frame (202) is used to rewind the produced automobile communication cable.
4. The automotive communication cable silicone extrusion production line according to claim 2, characterized in that: The support rod (3) is equipped with a cylinder (301), a traction sleeve (302) is installed at the feeding end of the cylinder (301), and the discharging end is opposite to the feeding port of the conveying box (401); The tank body (303) is installed on the cylinder body (301), and the discharge pipe (304) is installed below the tank body (303).
5. The automotive communication cable silicone extrusion production line according to claim 1 or 4, characterized in that: The processing assembly (5) includes a box (501) mounted on the base (1), a heating rod (502) and an inner box (503) are mounted inside the box (501), and a power interface (504) is mounted on one end of the heating rod (502); A servo motor b (505) is installed on one side of the box body (501), and the driving end of the servo motor b (505) is connected to the rotating shaft rod (506) through the motor shaft, and the rotating shaft rod (506) is rotated to connect the box body (501) and the stirring blade (507) inside the inner box (503); The inner box (503) is installed with a pipe body (508), and the pipe body (508) is installed with a control valve for processing materials.
6. The automotive communication cable silicone extrusion production line according to claim 5, characterized in that: The air cooling assembly (6) comprises an air cooling box (601) mounted on the base (1); the air cooling box (601) is hollow inside, with plates (602) provided at both ends, and the plates (602) are provided with through holes; The air cooling box (601) is provided with fans (603) installed above and below and an air outlet plate (604) installed inside; the air cooling box is used for cooling the production of automobile communication cables.
Citation Information
Patent Citations
Silica gel extrusion production line
CN217454844U