Remote safety control structure for preventing and controlling discharge of sintering batching bin

Through the remote safety control structure, the motor drives the rotor rotation and remotely controls the opening and closing of the plug-in valve, the leak problem caused by high water content during the sintering and batching process is solved, and production safety and efficiency are improved.

CN223253877UActive Publication Date: 2025-08-22HUNAN VALIN LIANYUAN IRON & STEEL CO LTD
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Patent Information

Application Number
CN202422592140.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-08-22
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

During the sintering and batching process, raw materials with high moisture content cause frequent leakage. In the prior art, manual operation of the valve body is required, which is troublesome and time-consuming, affecting production safety.

Method used

A remote safety control structure is designed, including a disk hopper, a disk bottom groove, a controller, a motor, a rotor, a plug-in valve and a traction rope. The rotor is controlled by the motor and the rotor is controlled to open and close the plug-in valve to achieve automatic control of leakage.

Benefits of technology

This has achieved the reduction of remote remote control plug-in valves during the rainy season and other leak risks, ensuring production safety, reducing manual operations, and improving production efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a remote safety control structure for preventing and controlling sintering stock bin discharge, which comprises a disc hopper, a disc bottom groove and a controller, the disc bottom groove is communicated with the bottom of the disc hopper, the controller is arranged on the disc hopper, and the controller comprises a motor, a rotating wheel, a gate valve and a traction rope. The motor is arranged on the disc hopper, the rotating wheel is installed on an output shaft of the motor, the gate valve is arranged on the top wall of the disc bottom groove in a sliding and penetrating mode and blocks a discharging port of the disc bottom groove, and the traction rope is arranged between the gate valve and the rotating wheel. The utility model relates to the field of design and use of batching bins, in particular to a remote safety control structure for preventing and controlling discharge of a sintering batching bin.
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Description

Technical Field

[0001] The utility model relates to the field of design and use of a batching bin, and specifically refers to a remote safety control structure for preventing and controlling material leakage from a sintering batching bin. Background Art

[0002] Raw materials with extremely high water content enter the batching bin of the sintering workshop. During the sintering batching process, material leakage becomes the norm, which seriously threatens the safety of sintering production. When the moisture content of the material is high, the mineral powder mainly leaks out from the disc discharge port.

[0003] Many places will add a valve body at the outlet to compensate for the above problems, but the valve body needs to be opened manually, which is very troublesome to operate and also requires a lot of man-hours. Utility Model Content

[0004] The technical problem to be solved by the utility model is

[0005] In order to solve the above problems, the technical solution adopted by the present invention is as follows: The present invention is a remote safety control structure for preventing and controlling material leakage from a sintering batching bin, comprising a disc hopper, a disc bottom trough and a controller, wherein the disc bottom trough is connected to the bottom of the disc hopper, and the controller is arranged on the disc hopper. The controller comprises a motor, a runner, a plug valve and a traction rope, wherein the motor is arranged on the disc hopper, the runner is installed on the output shaft of the motor, the plug valve slides through the top wall of the disc bottom trough and blocks the discharge port of the disc bottom trough, and the traction rope is arranged between the plug valve and the runner.

[0006] Furthermore, a lining plate is provided in the bottom groove of the disc.

[0007] Furthermore, the motor is a forward and reverse rotating motor, and the motor controls the rotation of the wheel.

[0008] Furthermore, the motor is a 1.5KW motor.

[0009] The beneficial effects achieved by the utility model using the above structure are as follows: This design ensures the safety of batching during the rainy season production process by installing a safety method that combines an anti-leakage gate and a remote safety control electric valve. If there are signs of leakage, the electric gate can be remotely controlled to be lowered. At the same time, in conjunction with the anti-leakage gate, the mineral powder discharge process can be ensured. Personnel can remotely control the downward movement of the safety gate to ensure the safety of batching workers or patrol workers, and prevent the expansion of leakage. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 This is a schematic diagram of the overall structure of a remote safety control structure for preventing and controlling material leakage in a sintering batching bin proposed in the present invention;

[0011] Figure 2This is a motor control circuit diagram of a remote safety control structure for preventing and controlling material leakage in a sintering batching bin proposed in the utility model;

[0012] Figure 3 This is a control circuit diagram of a gate valve with a remote safety control structure for preventing and controlling leakage of sintering batching bins proposed in the utility model;

[0013] Figure 4 This is a schematic diagram of the receiver of a remote control for a remote safety control structure for preventing and controlling material leakage in a sintering batching bin, as proposed in the utility model.

[0014] Among them, 1. Disc hopper, 2. Disc bottom trough, 3. Controller, 4. Motor, 5. Rotor, 6. Gate valve, 7. Traction rope. DETAILED DESCRIPTION

[0015] As the instruction manual Figure 1 As shown, the utility model is a remote safety control structure for preventing and controlling material leakage from a sintering batching bin, comprising a disc hopper 1, a disc bottom trough 2 and a controller 3. The disc bottom trough 2 is connected to the bottom of the disc hopper 1, and the controller 3 is arranged on the disc hopper 1. The controller 3 comprises a motor 4, a runner 5, a plug valve 6 and a traction rope 7. The motor 4 is arranged on the disc hopper 1, and the runner 5 is installed on the output shaft of the motor 4. The plug valve 6 slides through the top wall of the disc bottom trough 2 and blocks the discharge port of the disc bottom trough 2. The traction rope 7 is arranged between the plug valve 6 and the runner 5.

[0016] A lining plate (not shown) is provided in the bottom groove 2 of the disc. The motor 4 is a forward and reverse rotating motor, and the motor 4 controls the rotation of the runner 5. The motor 4 is a 1.5KW motor.

[0017] As the instruction manual Figures 2 to 4 As shown, the drive unit is a 1.5kW motor, model YE4-90L-4, controlled by contactors. KRC and KAC are the up and down contactors, respectively. SS is the stop button. SF and SR are the up and down start buttons, respectively, on the machine's side operating box. SLS is the local / remote control switch. When moved to the left, it is controlled by local buttons, while when moved to the right, it is controlled by a remote controller. K1 to K6 are relay contacts inside the receiver, connected to the control circuits of the electro-hydraulic gate valves in warehouses 1# to 3#, respectively. This allows simultaneous control of three groups.

[0018] When in use: the motor 4 drives the wheel 5 to rotate, and the traction rope 7 pulls the gate valve 6 upward to control the opening.

[0019] Regarding electrical control, during normal production, the conversion switch on the electro-hydraulic plug valve control box is turned to the local position, and the SF and SR buttons are used to control the rise and fall of the plug valve 6.

[0020] When there is a risk of warehouse leakage during production in the rainy season, turn the conversion switch on the control box of the electro-hydraulic plug valve 6 to the remote control position, operate through the remote control, press the start button of the remote control to close the power, and then use the remaining 6 buttons on the remote control to control the lifting of the 1#~3# warehouse gates. Among them, the up and down buttons respectively control the lifting of the 1# warehouse gate, the left and right buttons respectively control the lifting of the 2# warehouse gate, and the front and rear buttons respectively control the lifting of the 3# warehouse gate. Remote control operation can avoid the safety risk of warehouse leakage when operating at the local machine and ensure personal safety.

[0021] It should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A remote safety control structure for preventing and controlling material leakage from a sintering batching bin, characterized by: It includes a disc hopper, a disc bottom trough and a controller. The disc bottom trough is connected to the bottom of the disc hopper. The controller is installed on the disc hopper. The controller includes a motor, a runner, a plug valve and a traction rope. The motor is installed on the disc hopper. The runner is installed on the output shaft of the motor. The plug valve slides through the top wall of the disc bottom trough and blocks the discharge port of the disc bottom trough. The traction rope is installed between the plug valve and the runner.

2. A remote safety control structure for preventing and controlling material leakage from a sintering batching bin according to claim 1, characterized in that: A lining plate is provided in the bottom groove of the disc.

3. A remote safety control structure for preventing and controlling material leakage from a sintering batching bin according to claim 1, characterized in that: The motor is a forward and reverse rotating motor, and the motor controls the rotation of the rotating wheel.

4. A remote safety control structure for preventing and controlling material leakage from a sintering batching bin according to claim 3, characterized in that: The motor is a 1.5KW motor.