Rotary conveying mechanism for photovoltaic frame processing

By designing a rotary conveyor mechanism for photovoltaic frame processing, the conveyor belt and positioning block combined with the feed cylinder and the rotary motor are used to solve the problem of inaccurate frame conveying in the prior art, and efficient and low-cost frame processing is achieved.

CN223254200UActive Publication Date: 2025-08-22SHANGHAI YINKAI PRECISION MASCH MFG CO LTD
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Patent Information

Application Number
CN202422814402.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-08-22
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

The rotational conveyor mechanism in the existing photovoltaic frame processing is not very accurate, the frame is prone to deviation, and the position is uncontrollable, resulting in a decrease in product qualification rate, low production efficiency, and large area of ​​the mechanism and high cost.

Method used

A rotary conveyor mechanism including a conveying assembly and a rotating assembly is designed, and a conveyor belt and positioning block are used for precise positioning. Combined with a feed cylinder and a rotating motor, the precise positioning and stable conveying of the frame are achieved, avoiding collisions and reducing the failure rate.

Benefits of technology

The accurate conveying of the frame is achieved, the trouble of re-dividing and positioning is reduced, the production efficiency is improved, the quality of the frame is ensured, the failure rate and cost are reduced, and the mechanism covers a small area.

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Abstract

The utility model relates to the technical field of photovoltaic module manufacturing mechanisms, in particular to a rotary conveying mechanism used in photovoltaic frame processing, which comprises a conveying assembly, a rotating assembly and a plurality of frames, the plurality of frames are placed on the conveying assembly and the rotating assembly, and the conveying assembly and the rotating assembly are arranged on the conveying assembly and the rotating assembly. The conveying assembly comprises a conveying belt, a feeding belt, a discharging belt, a first main body frame and a second main body frame, a plurality of first positioning blocks are arranged on the conveying belt, the feeding belt is fixedly connected to the first main body frame, and the discharging belt is fixedly connected to the second main body frame. According to the frame conveying mechanism, multiple frames can be accurately conveyed at a time, the trouble of re-distributing and re-positioning when the frames enter the next working procedure is reduced, the failure rate is reduced, collision of the frames in the conveying process is avoided, the frame quality is guaranteed, the production efficiency is improved, and the mechanism is small in occupied area and low in cost.
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Description

Technical Field

[0001] The utility model relates to the field of photovoltaic component manufacturing mechanisms, in particular to a rotary conveying mechanism used in photovoltaic frame processing. Background Art

[0002] During the processing of photovoltaic aluminum profile frames, a rotating transport mechanism is required to transport the frames from the feed port to the discharge port for subsequent processing.

[0003] The existing technology still has the following areas for improvement: the current rotating conveying mechanism is mostly composed of rollers and plate chains, with low precision. The frame is prone to deviation during conveying and the position is uncontrollable. When conveying to the next process, the material needs to be repeatedly re-separated and re-positioned, which increases the failure rate. The frames are prone to collision and wear during conveying, resulting in a decrease in product qualification rate and reduced production efficiency. In addition, the mechanism occupies a large area and is costly. Utility Model Content

[0004] In order to solve the above-mentioned problems existing in the prior art, the utility model provides a rotating conveying mechanism for photovoltaic frame processing, which can accurately convey multiple frames at one time, reduce the trouble of re-dividing and positioning materials when entering the next process, reduce the failure rate, avoid collisions of frames during transportation, ensure the quality of frames, improve production efficiency, and the mechanism occupies a small area and has low cost.

[0005] The purpose of the utility model can be achieved through the following technical solutions:

[0006] A rotary conveying mechanism for photovoltaic frame processing, comprising a conveying assembly, a rotating assembly and a frame, wherein a plurality of frames are provided and the plurality of frames are placed on the conveying assembly and the rotating assembly;

[0007] The conveying assembly includes a conveyor belt, a feed belt, a discharge belt, a first main frame and a second main frame, a plurality of first positioning blocks are provided on the conveyor belt, the feed belt is fixedly connected to the first main frame, the discharge belt is fixedly connected to the second main frame, and a plurality of conveyor belts are provided, and the plurality of conveyor belts are rotatably connected to both sides of the first main frame and both sides of the second main frame respectively through rotating shafts;

[0008] The rotating assembly includes a rotating motor, a rotating arm, a lifting cylinder, a support frame, a counterweight, a motor seat and a second positioning block. The motor seat cover is provided on the rotating motor, and the rotating arm is rotatably connected to the rotating motor.

[0009] Preferably, a through hole is provided on the top of the motor seat, and the rotating motor passes through the through hole of the motor seat.

[0010] Preferably, two groups of the pushing cylinders are provided, the two groups of the pushing cylinders are fixedly connected above the rotating arm, and the two groups of the pushing cylinders are fixedly connected to a support frame.

[0011] Preferably, a plurality of the second positioning blocks are provided on the support frame, and the distance between the two groups of the ejection cylinders is larger than the distance between the conveyor belts on both sides of the first main frame and the distance between the conveyor belts on both sides of the second main frame.

[0012] Preferably, the plurality of first positioning blocks are distributed at equal intervals, and the spacing between adjacent first positioning blocks matches the width of the frame.

[0013] Preferably, the plurality of second positioning blocks are distributed at equal intervals, and the spacing between adjacent second positioning blocks matches the width of the frame.

[0014] Preferably, the support frame is arranged parallel to the conveyor belt.

[0015] Preferably, the counterweight is fixedly connected to a lower side of the rotating arm.

[0016] The beneficial effects of the utility model are:

[0017] (1) By setting up a rotating assembly, the technical effect that can be achieved is that the counterweight block is fixedly connected to the lower side of the rotating arm, ensuring the smoothness of the transportation process and avoiding the damage of the frame due to collision during transportation. The distance between the two sets of lifting cylinders is larger than the distance between the conveyor belts on both sides of the first main frame and the distance between the conveyor belts on both sides of the second main frame, ensuring that the transportation work of the conveyor belt will not be affected when the lifting cylinder drives the support frame to rise or lower the frame to transport it.

[0018] (2) By setting up the conveying component and the rotating component, the technical effect that can be achieved is that the setting of the first positioning block and the second positioning block is convenient for positioning the frame, and multiple frames can be accurately conveyed at one time, which reduces the trouble of re-dividing and positioning when entering the next process and reduces the failure rate. The first positioning block and the second positioning block can separate multiple frames, avoid the collision of the frames during the conveying process, ensure the quality of the frames, and improve production efficiency. The support frame is set parallel to the conveyor belt, which is convenient for mutual cooperation to position and transport the frames. The overall mechanism occupies a small area and has low cost, which is suitable for industrial production. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.

[0020] Figure 1 This is the first stereogram of the present utility model;

[0021] Figure 2This is a second perspective view of the present invention;

[0022] Figure 3 It is a top view of the utility model;

[0023] Figure 4 It is a structural diagram of the conveying component and the rotating component in the utility model;

[0024] Figure 5 This is a schematic diagram of the process of the rotating assembly transporting the frame in the present invention;

[0025] Description of main component symbols:

[0026] In the figure: 1. Conveyor belt; 2. First positioning block; 3. Feed belt; 4. Discharge belt; 5. Frame; 6. First main frame; 7. Second main frame; 8. Rotating motor; 9. Rotating arm; 10. Ejecting cylinder; 11. Support frame; 12. Counterweight; 13. Motor base; 14. Second positioning block. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application; it is obvious that the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0028] In the description of this application, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this application and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0029] In the description of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "mounted / connected," and "connected" should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.

[0030] Reference Figures 1 to 5The utility model discloses a rotary conveying mechanism for photovoltaic frame processing, comprising a conveying component, a rotating component and a frame 5, wherein the frame 5 is provided with multiple frames 5, and the multiple frames 5 are placed on the conveying component and the rotating component. The overall mechanism occupies a small area and has low cost, and is suitable for industrial production;

[0031] The conveying assembly includes a conveyor belt 1, a feed belt 3, a discharge belt 4, a first main frame 6 and a second main frame 7. A plurality of first positioning blocks 2 are provided on the conveyor belt 1. The feed belt 3 is fixedly connected to the first main frame 6, and the discharge belt 4 is fixedly connected to the second main frame 7. A plurality of conveyor belts 1 are provided, and the plurality of conveyor belts 1 are rotatably connected to both sides of the first main frame 6 and both sides of the second main frame 7 through rotating shafts.

[0032] The rotating assembly includes a rotating motor 8, a rotating arm 9, a lifting cylinder 10, a support frame 11, a counterweight 12, a motor seat 13 and a second positioning block 14. The motor seat 13 is covered on the rotating motor 8, and the rotating arm 9 is rotatably connected to the rotating motor 8; a through hole is provided on the top of the motor seat 13, and the rotating motor 8 passes through the through hole of the motor seat 13; the counterweight 12 is fixedly connected to the lower side of the rotating arm 9 to ensure the smoothness of the transportation process and avoid the frame 5 from being damaged due to collision during transportation.

[0033] Reference Figures 1 to 5 There are two groups of top-loading cylinders 10, and the two groups of top-loading cylinders 10 are fixedly connected to the top of the rotating arm 9. The two groups of top-loading cylinders 10 are fixedly connected to the support frame 11; a plurality of second positioning blocks 14 are provided on the support frame 11, and the distance between the two groups of top-loading cylinders 10 is greater than the distance between the conveyor belts 1 on both sides of the first main frame 6 and the distance between the conveyor belts 1 on both sides of the second main frame 7, ensuring that when the top-loading cylinder 10 drives the support frame 11 to rise or unhook the transport frame 5, it will not affect the transportation work of the conveyor belt 1.

[0034] Reference Figures 1 to 5 , multiple first positioning blocks 2 are equidistantly distributed, and the spacing between adjacent first positioning blocks 2 matches the width of the frame 5; multiple second positioning blocks 14 are equidistantly distributed, and the spacing between adjacent second positioning blocks 14 matches the width of the frame 5. The setting of the first positioning block 2 and the second positioning block 14 facilitates the positioning of the frame 5, and can accurately transport multiple frames 5 at one time, reducing the trouble of re-splitting and positioning when entering the next process, and reducing the failure rate. The first positioning block 2 and the second positioning block 14 can separate multiple frames 5, avoid collisions of the frames 5 during transportation, ensure the quality of the frames 5, and improve production efficiency; the support frame 11 is arranged parallel to the conveyor belt 1, which is convenient for mutual cooperation to position and transport the frames 5.

[0035] The working principle and usage process of the utility model are as follows: the frame 5 is placed on the feed belt 3 by the first positioning block 2, the conveyor belt 1 of the first main frame 6 rotates to transport the frame 5 to the support frame 11, the first positioning block 2 is aligned with the second positioning block 14 for positioning, and the lifting cylinder 10 is controlled to drive the support frame 11 to rise and lift the frame 5.

[0036] Control the rotating motor 8 to drive the rotating arm 9 to rotate. The rotation of the rotating arm 9 drives the ejecting cylinder 10 and the support frame 11 to transport the frame 5 to the conveyor belt 1 of the second main frame 7. Align the second positioning block 14 with the first positioning block 2. Control the ejecting cylinder 10 to drive the support frame 11 to descend and place the frame 5 on the conveyor belt 1 of the second main frame 7. The conveyor belt 1 of the second main frame 7 rotates to transport the frame 5 to the discharge belt 4, completing the transportation for subsequent processing.

[0037] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any person skilled in the art can make some changes or modifications to equivalent embodiments using the technical contents disclosed above without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. A rotary conveying mechanism for photovoltaic frame processing, characterized by: It comprises a conveying component, a rotating component and a frame (5), wherein a plurality of the frames (5) are provided, and the plurality of the frames (5) are placed on the conveying component and the rotating component; The conveying assembly comprises a conveyor belt (1), a feed belt (3), a discharge belt (4), a first main frame (6) and a second main frame (7); a plurality of first positioning blocks (2) are provided on the conveyor belt (1); the feed belt (3) is fixedly connected to the first main frame (6); the discharge belt (4) is fixedly connected to the second main frame (7); a plurality of conveyor belts (1) are provided, and the plurality of conveyor belts (1) are rotatably connected to both sides of the first main frame (6) and both sides of the second main frame (7) through rotating shafts; The rotating assembly comprises a rotating motor (8), a rotating arm (9), a pushing cylinder (10), a support frame (11), a counterweight (12), a motor seat (13) and a second positioning block (14); the motor seat (13) is covered on the rotating motor (8); and the rotating arm (9) is rotatably connected to the rotating motor (8).

2. The rotary conveying mechanism for photovoltaic frame processing according to claim 1, characterized in that: A through hole is provided on the top of the motor seat (13), and the rotating motor (8) passes through the through hole of the motor seat (13).

3. The rotary conveying mechanism for photovoltaic frame processing according to claim 1 is characterized in that: The ejection cylinders (10) are provided in two groups, and the two groups of ejection cylinders (10) are fixedly connected above the rotating arm (9), and the two groups of ejection cylinders (10) are fixedly connected with a support frame (11).

4. The rotary conveying mechanism for photovoltaic frame processing according to claim 3 is characterized in that: A plurality of second positioning blocks (14) are provided on the support frame (11), and the distance between the two groups of the ejection cylinders (10) is greater than the distance between the conveyor belts (1) on both sides of the first main frame (6) and the distance between the conveyor belts (1) on both sides of the second main frame (7).

5. The rotary conveying mechanism for photovoltaic frame processing according to claim 1, characterized in that: The plurality of first positioning blocks (2) are distributed at equal intervals, and the spacing between adjacent first positioning blocks (2) matches the width of the frame (5).

6. The rotary conveying mechanism for photovoltaic frame processing according to claim 4, characterized in that: The plurality of second positioning blocks (14) are distributed at equal intervals, and the spacing between adjacent second positioning blocks (14) matches the width of the frame (5).

7. The rotary conveying mechanism for photovoltaic frame processing according to claim 4, characterized in that: The support frame (11) is arranged parallel to the conveyor belt (1).

8. The rotary conveying mechanism for photovoltaic frame processing according to claim 1, characterized in that: The counterweight (12) is fixedly connected to the lower side of the rotating arm (9).