Charging basket grabbing, carrying and placing device for infiltration line

By designing a basket grab, transport and placement device for the infiltration line, and using the combination of robot and lifting components, the problems of unstable and low efficiency of the manual operation of the basket in the infiltration line are solved, and efficient and stable movement of the basket and reducing manpower investment are achieved.

CN223254265UActive Publication Date: 2025-08-22KEENLAND TIANJIN PRECISION MFG
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Patent Information

Application Number
CN202422741475.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-08-22
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

The grab, transport and placement of the baskets in the existing impregnation lines mainly relies on manual operations, resulting in unstable movement and low efficiency, requiring a lot of manpower.

Method used

The device is adopted that includes driven end assembly, active end assembly, upper frame, robot assembly, lifting assembly and buckle. The active end assembly drives horizontal linear motion, and the lifting assembly drives vertical lifting of the robot assembly to realize the grabbing and placement of the material basket, and combines the shock absorption design of the nylon wheel and bearing wheel to improve the stability of the device.

Benefits of technology

It realizes smooth handling and placement of the material basket, improves movement efficiency, reduces manpower investment, and the device has shock absorption function during movement, ensuring the stability and efficiency of operation.

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Abstract

The utility model relates to the technical field of charging basket movement, and discloses a charging basket grabbing, carrying and placing device for an infiltration line, which comprises a driven end assembly, a driving end assembly, an upper frame, a manipulator assembly, a lifting assembly and a suspension clasp, the top end of the driven end assembly is connected with the top end of the driving end assembly through the upper frame, the lifting assembly is arranged on the driving end assembly, the mechanical arm assembly is located below the upper frame, the suspension clasp is arranged on the mechanical arm assembly, and the lifting assembly is used for driving the mechanical arm assembly to vertically ascend and descend. The manipulator assembly drives the suspension clasp to grab the charging basket, and the driving end assembly drives the device to horizontally and linearly move. According to the material basket grabbing device, the material basket can be grabbed, stably carried and placed, the moving efficiency of the material basket is improved, and manpower input is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of material basket movement, in particular to a material basket grabbing, transporting and placing device for an impregnation line. Background Art

[0002] Impregnation technology is an effective solution for preventing casting leaks. It involves infiltrating impregnation adhesive into porous workpieces under vacuum, where it cures and fills the gaps within the workpiece. In an impregnation production line, pre- and post-impregnation frames must be handled, moved, and placed. Existing technology primarily relies on manual operation using electric hoists and fixtures, which can cause significant vibration, resulting in low efficiency and high labor requirements.

[0003] Existing research on the gripping and movement of material baskets on impregnation lines is limited, primarily focusing on gripping or moving material baskets in other fields. For example, Chinese utility model patent application number CN201820971129.0, titled "A Handling Device for Printing and Dyeing Fabric Baskets," utilizes motorized gripping, with a pusher motor driving the lifting and lowering of the pusher motor and an electric telescopic rod driving the horizontal movement of the slider to move the fabric basket onto a placement plate. This achieves motorized gripping and handling of the fabric basket, significantly reducing operator workload. Utility Model Content

[0004] In order to overcome the shortcomings of the existing technology, the purpose of the present invention is to provide a material basket grabbing, transporting and placing device for the impregnation line that is different from the existing structure, which can realize the grabbing, smooth transport and placement of the material basket, improve the moving efficiency of the material basket, and reduce manpower input.

[0005] The utility model is implemented by the following technical solutions: a device for grabbing, carrying and placing a material basket for an impregnation line, comprising a driven end assembly, an active end assembly, an upper frame, a manipulator assembly, a lifting assembly and a hanging buckle, wherein the driven end assembly and the active end assembly are respectively located on both sides, the top end of the driven end assembly and the top end of the active end assembly are connected through the upper frame, the lifting assembly is arranged on the active end assembly, the manipulator assembly is located below the upper frame, the hanging buckle is arranged on the manipulator assembly, the lifting assembly is used to drive the manipulator assembly to lift and lower vertically, the manipulator assembly drives the hanging buckle to grab the material basket, and the active end assembly drives the device to move horizontally in a straight line.

[0006] Furthermore, the driven end assembly includes a driven end bracket, a directional wheel, a nylon wheel mounting plate, a spring and a driven end mounting plate. The driven end mounting plate is fixed to the bottom end of the driven end bracket. The upper end of the nylon wheel mounting plate and the bottom end of the driven end mounting plate are connected by several springs. Several of the directional wheels are rotatably mounted on the bottom end of the nylon wheel mounting plate.

[0007] Furthermore, the driven end assembly also includes a rotating shaft seat and a follower roller guide groove seat, several of the rotating shaft seats are fixed at the bottom end of the driven end mounting plate, and a bearing wheel is rotatably mounted on each rotating shaft seat. The follower roller guide groove seat is fixed at the upper end of the nylon wheel mounting plate, and the position of the follower roller guide groove seat corresponds to that of the rotating shaft seat. A guide groove is provided in each follower roller guide groove seat, and the bearing wheel is vertically arranged in the guide groove.

[0008] Furthermore, the active end assembly includes an active end bracket, an active end mounting plate, a servo motor mounting plate, a servo motor, a horizontal slider and a gear. The active end mounting plate is fixed to the bottom end of the active end bracket, the horizontal slider is fixed to the bottom end of the active end mounting plate, the servo motor mounting plate is fixed to the upper end of the active end mounting plate, the servo motor is vertically fixed to the upper end of the servo motor mounting plate, the gear is located below the servo motor mounting plate, and the gear is fixed to the driving end of the servo motor.

[0009] The transmission mechanism that this big sprocket is connected with this big sprocket is rotated by this big sprocket shaft, and this big sprocket is rotated by this big sprocket shaft, and this big sprocket is rotated by this small sprocket shaft, and this big sprocket is rotated by this small sprocket shaft, and this big sprocket is rotated by this small sprocket shaft, and this big sprocket is rotated by this small sprocket shaft, and this big sprocket is rotated by this small sprocket shaft, and this big sprocket is rotated by this small sprocket shaft, and this big sprocket is rotated by this small sprocket shaft, and this big sprocket is rotated by this small sprocket shaft, and this big sprocket is rotated by this small sprocket shaft, and this big sprocket is rotated by this small sprocket shaft,

[0010] Furthermore, the lifting assembly also includes a protective shell, a vertical slide rail and a vertical slider. The two vertical slide rails are vertically fixed on the inner side of the active end bracket. Several vertical sliders are symmetrically fixed on the side ends of the protective shell. The vertical sliders are arranged on the vertical slide rails through sliding fit. The upper part of the manipulator assembly is fixed on the inner side of the protective shell, so that the manipulator assembly can use the vertical slider to slide smoothly on the vertical slide rail during the upward or downward movement.

[0011] Furthermore, the outer side of the lower portion of the driven end bracket and both sides of the lower portion of the active end bracket are connected via a connecting rod.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. The present invention relates to a device for grabbing, transporting, and placing a material basket for an impregnation line. The device utilizes an active end assembly drive device to move along a slide rail on the ground. A reduction motor in the lifting assembly drives the large sprocket to rotate, causing a chain to rotate on two small sprockets, which in turn drives the manipulator assembly to rise or fall. The manipulator assembly drives the hook to grab the material basket. Once the basket is grabbed, the lifting assembly drives the basket vertically upward. The active end assembly then drives the device to move to the placement area and lower the basket. This allows the basket to be grabbed, transported, and placed, improving basket movement efficiency and reducing manpower input.

[0014] 2. The utility model is a device for grabbing, carrying and placing a material basket for an impregnation line. When shaking and / or turning and twisting occur during movement, the driven end mounting plate uses the bearing wheel to move vertically in the guide groove and uses the spring for shock absorption, so that the vertical distance between the nylon wheel mounting plate and the driven end mounting plate can be adjusted within a certain range, which can achieve shock absorption and make the device more stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model Figure 1 ;

[0016] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model Figure 2 ;

[0017] Figure 3 It is the main view of the utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the utility model after removing the driven end assembly and the upper frame assembly. Figure 1 ;

[0019] Figure 5 This is a schematic diagram of the structure of the utility model after removing the driven end assembly and the upper frame assembly. Figure 2 .

[0020] In the figure: driven end assembly-1; driving end assembly-2; upper frame-3; manipulator assembly-4; lifting assembly-5; hanging buckle-6; electric control box-7; driven end bracket-10; rotating shaft seat-11; fixed wheel-12; nylon wheel mounting plate-13; follower roller guide groove seat-14; spring-15; driven end mounting plate-16; connecting rod-17; driving end bracket-21; driving end mounting plate-22; servo motor mounting plate-23; servo motor-24; horizontal slider-25; gear-26; chain-51; small sprocket shaft seat-52; small sprocket-53; large sprocket-54; motor mounting bracket-55; reduction motor-56; large sprocket shaft seat-57; protective shell-50; vertical slide rail-501; vertical slider-502. DETAILED DESCRIPTION

[0021] The following describes the embodiments of the present invention through specific examples. Those skilled in the art will readily understand the other advantages and benefits of the present invention from the disclosure herein. The present invention may also be implemented or applied through various other specific embodiments, and the details in this specification may be modified or altered based on different perspectives and applications without departing from the spirit of the present invention. It should be noted that the following embodiments and features within these embodiments may be combined with one another, unless they conflict.

[0022] The purpose of the utility model is to provide a device for grabbing, transporting and placing a material basket for an impregnation line in order to address the defects of the prior art.

[0023] Example 1

[0024] This embodiment provides a device for grabbing, transporting and placing a material basket for an impregnation line, referring to Figure 1 As shown, it includes a driven end assembly 1, a driving end assembly 2, an upper frame 3, a manipulator assembly 4, a lifting assembly 5 and a hanging buckle 6. The driven end assembly 1 and the driving end assembly 2 are respectively located on both sides. The top of the driven end assembly 1 and the top of the driving end assembly 2 are connected through the upper frame 3. The lifting assembly 5 is arranged on the driving end assembly 2. The manipulator assembly 4 is located below the upper frame 3. The hanging buckle 6 is arranged on the manipulator assembly 4. The manipulator assembly 4 in this embodiment uses a manipulator device in the prior art, which is used to drive the hanging buckle 6 to move. The specific structure of the manipulator device is not described in detail in this embodiment. It at least has the function of horizontal movement to facilitate driving the hanging buckle 6 to grab the material basket. Of course, the manipulator assembly 4 can also have multiple degrees of freedom in multiple directions. An electric control box 7 is also provided in the driving end assembly 2. The specific electronic components and equipment in the electric control box are not described in detail in this embodiment. The lifting assembly 5 is used to drive the manipulator assembly 4 to move vertically up and down, and drive the hanging buckle 6 to grab the material basket through the manipulator assembly 4. The device drives the horizontal linear movement through the active end assembly 2.

[0025] Specifically, refer to Figure 2 As shown, the driven end assembly 1 includes a driven end bracket 10, a directional wheel 12, a nylon wheel mounting plate 13, a spring 15 and a driven end mounting plate 16. The driven end mounting plate 16 is fixed to the bottom end of the driven end bracket 10. The upper end of the nylon wheel mounting plate 13 and the bottom end of the driven end mounting plate 16 are connected by a plurality of springs 15, so that there is a certain elasticity between the nylon wheel mounting plate 13 and the driven end mounting plate 16. The three directional wheels 12 are rotatably mounted on the bottom end of the nylon wheel mounting plate 13. The directional wheels 12 in this embodiment are nylon directional wheels, which are used for moving the left end of the device.

[0026] Reference Figure 2 As shown, in this embodiment, the driven end assembly 1 also includes a rotating shaft seat 11 and a follower roller guide groove seat 14. The two rotating shaft seats 11 are fixed to the bottom end of the driven end mounting plate 16. A bearing wheel is rotatably mounted on each rotating shaft seat 11. The follower roller guide groove seat 14 is fixed to the upper end of the nylon wheel mounting plate 13. The position and number of the follower roller guide groove seats 14 correspond to those of the rotating shaft seat 11. Each follower roller guide groove seat 14 is provided with a guide groove, and the bearing wheel is vertically arranged in the guide groove. When shaking and / or turning and twisting occur, the driven end mounting plate 16 can use the bearing wheel to move vertically in the guide groove and use the spring 15 for shock absorption, so that the vertical distance between the nylon wheel mounting plate 13 and the driven end mounting plate 16 can be adjusted within a certain range, achieving a shock absorption effect and making the device move more smoothly.

[0027] Reference Figure 2 、 Figure 3 As shown, the active end assembly 2 includes an active end bracket 21, an active end mounting plate 22, a servo motor mounting plate 23, a servo motor 24, a horizontal slider 25, and a gear 26. The active end mounting plate 22 is fixed to the bottom end of the active end bracket 21. The lower outer side of the driven end bracket 10 is connected to both sides of the lower portion of the active end bracket 21 via a connecting rod 17, thereby enhancing the structural strength of the lower portion of the device. The horizontal slider 25 is fixed to the bottom end of the active end mounting plate 22, the servo motor mounting plate 23 is fixed to the upper end of the active end mounting plate 22, and the servo motor 24 is vertically fixed to the upper end of the servo motor mounting plate 23. The gear 26 is located below the servo motor mounting plate 23 and is fixed to the driving end of the servo motor 24. By providing a rack slide rail on the ground, the servo motor 24 in the active end assembly 2 drives the gear 26. By cooperating with the rack as a power source, the horizontal slider 25 slides on the slide rail, thereby driving the device to move along the slide rail on the ground, thereby achieving movement of the device.

[0028] Reference Figure 4 、 Figure 5As shown, the lifting assembly 5 includes a chain 51, a small sprocket shaft seat 52, a small sprocket 53, a large sprocket 54, a motor mounting frame 55, a reduction motor 56 and a large sprocket shaft seat 57. The motor mounting frame 55 is fixed to the outside of the active end bracket 21, the reduction motor 56 is fixed to the motor mounting frame 55, the large sprocket shaft seat 57 is fixed to the motor mounting frame 55, the large sprocket 54 is rotatably mounted on the large sprocket shaft seat 57 via the large sprocket shaft, and the driving end of the reduction motor 56 is connected to the end of the large sprocket shaft to drive the large sprocket 54 to rotate. There are two small sprocket shaft seats 52 and two small sprockets 53, one of which is fixed to the upper end of the active end bracket 21 and the other is fixed to the upper frame 3. The small sprocket 53 is rotatably mounted on the small sprocket shaft seat 52 via the small sprocket shaft. The tail end of the chain 51 is connected to the upper end of the manipulator assembly 4, and the head end of the chain 51 passes through two small sprockets 53 in turn and is wrapped around the large sprocket 54. The rotation of the large sprocket 54 drives the chain 51 to rotate on the two small sprockets 53, which is used to drive the manipulator assembly 4 to rise or fall.

[0029] Reference Figure 4 As shown, the lifting assembly 5 also includes a protective shell 50, a vertical slide rail 501 and a vertical slider 502. The two vertical slide rails 501 are vertically fixed on the inner side of the active end bracket 21. Several vertical sliders 502 are symmetrically fixed on the side ends of the protective shell 50. The vertical sliders 502 are set on the vertical slide rails 501 through sliding fit. The upper part of the manipulator assembly 4 is fixed on the inner side of the protective shell 50, so that the manipulator assembly 4 can use the vertical slider 502 to slide smoothly on the vertical slide rail 501 during the upward or downward movement.

[0030] This embodiment provides a device for grabbing, transporting, and placing material baskets for an impregnation line. A rack slide rail is fixed to the factory floor. During operation, a servo motor 24 in the active-end assembly 2 drives a gear 26 to rotate. The gear 26 and the rack work together as power, and a horizontal slider 25 slides on the slide rail, thereby driving the device along the ground rail. If shaking and / or twisting occurs during movement, the driven-end mounting plate 16 uses bearing wheels to move vertically within a guide groove, and springs 15 provide shock absorption. This allows the vertical distance between the nylon wheel mounting plate 13 and the driven-end mounting plate 16 to be adjusted within a certain range, achieving a shock-absorbing effect and making the device more stable.

[0031] When the device moves to above the material basket, the reduction motor 56 in the lifting assembly 5 drives the large sprocket 54 to rotate, driving the chain 51 to rotate on the two small sprockets 53, which is used to drive the manipulator assembly 4 to rise or fall, and the manipulator assembly 4 drives the hook 6 to grab the material basket. After the grabbing is completed, the lifting assembly 5 drives the material basket to rise vertically, and then drives the device to move to the placement area through the active end assembly 2 to put the material basket down, thereby realizing the grabbing, transportation and placement of the material basket.

[0032] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A device for grabbing, transporting and placing baskets for an impregnation line, characterized by: It includes a driven end assembly (1), a driving end assembly (2), an upper frame (3), a manipulator assembly (4), a lifting assembly (5) and a hanging buckle (6). The driven end assembly (1) and the driving end assembly (2) are respectively located on both sides, and the top end of the driven end assembly (1) and the top end of the driving end assembly (2) are connected via an upper frame (3). The lifting assembly (5) is arranged on the active end assembly (2), the manipulator assembly (4) is located below the upper frame (3), and the hanging buckle (6) is arranged on the manipulator assembly (4). The lifting assembly (5) is used to drive the manipulator assembly (4) to move vertically up and down, and the manipulator assembly (4) drives the hanging buckle (6) to grab the material basket, and the active end assembly (2) drives the device to move horizontally in a straight line.

2. The device for grabbing, transporting and placing a material basket for an impregnation line according to claim 1, characterized in that: The driven end assembly (1) comprises a driven end bracket (10), a directional wheel (12), a nylon wheel mounting plate (13), a spring (15) and a driven end mounting plate (16). The driven end mounting plate (16) is fixed to the bottom end of the driven end bracket (10). The upper end of the nylon wheel mounting plate (13) and the bottom end of the driven end mounting plate (16) are connected via a plurality of springs (15), and a plurality of directional wheels (12) are rotatably mounted on the bottom end of the nylon wheel mounting plate (13).

3. The device for grabbing, transporting and placing a material basket for an impregnation line according to claim 2, characterized in that: The driven end assembly (1) further comprises a rotating shaft seat (11) and a follower roller guide groove seat (14), wherein a plurality of the rotating shaft seats (11) are fixed to the bottom end of the driven end mounting plate (16), and a bearing wheel is rotatably mounted on each rotating shaft seat (11), and the follower roller guide groove seat (14) is fixed to the upper end of the nylon wheel mounting plate (13), and the position of the follower roller guide groove seat (14) corresponds to that of the rotating shaft seat (11), and a guide groove is provided in each follower roller guide groove seat (14), and the bearing wheel is vertically provided in the guide groove.

4. The device for grabbing, transporting and placing a material basket for an impregnation line according to claim 2 or 3, characterized in that: The active end assembly (2) comprises an active end bracket (21), an active end mounting plate (22), a servo motor mounting plate (23), a servo motor (24), a horizontal slider (25) and a gear (26). The active end mounting plate (22) is fixed to the bottom end of the active end bracket (21), the horizontal slider (25) is fixed to the bottom end of the active end mounting plate (22), the servo motor mounting plate (23) is fixed to the upper end of the active end mounting plate (22), the servo motor (24) is vertically fixed to the upper end of the servo motor mounting plate (23), the gear (26) is located below the servo motor mounting plate (23), and the gear (26) is fixed to the driving end of the servo motor (24).

5. The device for grabbing, transporting and placing a material basket for an impregnation line according to claim 4, characterized in that: The lifting assembly (5) includes a chain (51), a small sprocket shaft seat (52), a small sprocket (53), a large sprocket (54), a motor mounting frame (55), a reduction motor (56) and a large sprocket shaft seat (57). The motor mounting frame (55) is fixed to the outside of the active end bracket (21), the reduction motor (56) is fixed on the motor mounting frame (55), the large sprocket shaft seat (57) is fixed on the motor mounting frame (55), the large sprocket (54) is rotatably mounted on the large sprocket shaft seat (57) through the large sprocket shaft, the driving end of the reduction motor (56) is connected to the end of the large sprocket shaft, driving the large sprocket (54) to rotate, There are two small sprocket shaft seats (52) and two small sprockets (53), one of which is fixed to the upper end of the active end bracket (21), and the other small sprocket shaft seat (52) is fixed to the upper frame (3). The small sprocket (53) is rotatably mounted on the small sprocket shaft seat (52) through the small sprocket shaft. The tail end of the chain (51) is connected to the upper end of the manipulator assembly (4), and the head end of the chain (51) is wound around the large sprocket (54) after passing through two small sprockets (53) in sequence. The large sprocket (54) rotates to drive the chain (51) to rotate on the two small sprockets (53), so as to drive the manipulator assembly (4) to move upward or downward.

6. The device for grabbing, transporting and placing a material basket for an impregnation line according to claim 5, characterized in that: The lifting assembly (5) further comprises a protective shell (50), a vertical slide rail (501) and a vertical slider (502), wherein the two vertical slide rails (501) are vertically fixed on the inner side of the active end bracket (21), and a plurality of vertical sliders (502) are symmetrically fixed on the side ends of the protective shell (50), and the vertical sliders (502) are arranged on the vertical slide rails (501) by sliding fit, and the upper part of the manipulator assembly (4) is fixed on the inner side of the protective shell (50), so that the manipulator assembly (4) can utilize the vertical sliders (502) to slide smoothly on the vertical slide rails (501) during the ascending or descending movement.

7. The device for grabbing, transporting and placing a material basket for an impregnation line according to claim 5, characterized in that: The outer side of the lower portion of the driven end bracket (10) and both sides of the lower portion of the active end bracket (21) are connected via a connecting rod (17).

Citation Information

Patent Citations

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