Multifunctional crust breaking air cylinder for electrolytic cell

By introducing replaceable connecting columns and hammer head structures into the shell cylinder, the problem of wear of the shaft end of the shell cylinder is solved, efficient material compaction and life extension are achieved, and maintenance costs and labor intensity are reduced.

CN223255473UActive Publication Date: 2025-08-22YUNNAN YUNLV HAIXIN ALUMINUM CO LTD
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Patent Information

Application Number
CN202422436300.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-08-22
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

In aluminum electrolysis production, the shaft end of the shell cylinder is seriously worn in high temperature and high corrosion environment, resulting in a decrease in size, affecting the material compaction effect and increasing labor intensity.

Method used

A replaceable connecting column and hammer head structure is designed. The connecting column is detachably connected to the shell cylinder. The hammer head is detachably installed at the lower end of the connecting column, and combined with the clamping assembly to improve structural stability and achieve multi-functional operation.

Benefits of technology

It extends the service life of the shell cylinder, improves material compaction efficiency, reduces workers' labor intensity, and reduces replacement and maintenance costs.

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Abstract

The utility model relates to the technical field of aluminum electrolysis, in particular to a multifunctional crust breaking cylinder of an electrolytic bath, which comprises a crust breaking cylinder and a repairing component, a shaft end is connected onto the crust breaking cylinder, the repairing component is connected with the shaft end, the repairing component comprises a connecting column and a hammer head, and the hammer head is detachably connected with one end of the connecting column. The other end of the connecting column is detachably connected with the shaft end, a clamping assembly is arranged on the crust breaking air cylinder and comprises a clamping plate I and a clamping plate II, the clamping plate I and the clamping plate II are detachably connected with the shaft end, the clamping plate I and the clamping plate II are close to each other, and one ends of the clamping plate I and the clamping plate II are tightly attached to the connecting column. According to the crust breaking cylinder, the connecting column is connected to the shaft end, the connecting column can be directly used for crust breaking operation, the crust breaking function of the crust breaking cylinder can be achieved, due to the fact that the connecting column and the crust breaking cylinder are detachable, when one end of the connecting column is abraded after working for a long time, the connecting column can be directly replaced, the crust breaking cylinder is protected, and the service life of the crust breaking cylinder is prolonged. And the service life of the whole structure is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum electrolysis, in particular to a multifunctional shell-breaking cylinder for an electrolytic cell. Background Art

[0002] Shelling cylinders are crucial equipment used in the aluminum electrolysis production process, primarily for pole changing, shelling, material compaction, and electrolytic cell maintenance. In aluminum electrolysis production, shelling cylinders operate in extremely harsh environments, requiring them to operate in high-temperature, highly corrosive environments. Especially during electrolytic cell maintenance, material loss from the shaft ends occurs due to long-term friction and wear with the hard shell surface, abrasive wear from the electrolytic raw materials, and high-temperature corrosion from the electrolyte molten salt. Ultimately, the shaft ends shrink, resulting in a "pencil-tip" shape. The shaft head area is small, making it difficult to compact the material during material pressing in the damaged cell. Compaction takes a long time, resulting in poor repair results and increased labor intensity. Utility Model Content

[0003] In view of the technical problems existing in the background technology, the purpose of the utility model is to provide a multifunctional shell-breaking cylinder for an electrolytic cell, which is provided with a replaceable hammer head structure, which is not only convenient for protecting the shaft end, but also convenient for compacting the material in the damaged cell.

[0004] In order to achieve the above purpose, the technical solution provided by the present utility model is:

[0005] A multifunctional shelling cylinder for an electrolytic cell comprises a shelling cylinder and a repair assembly connected to the shelling cylinder, the repair assembly comprising a connecting column and a hammer head, the hammer head being detachably connected to one end of the connecting column, and the other end of the connecting column being detachably connected to an axis end, the shelling cylinder being provided with a clamping assembly, the clamping assembly comprising a clamping plate I and a clamping plate II, the clamping plate I and the clamping plate II being detachably connected to the axis end respectively, the clamping plate I and the clamping plate II being close to each other, and one end being closely attached to the connecting column.

[0006] Preferably, a screw is provided at the upper end of the connecting column, and a threaded section I is provided on the circumferential surface of the connecting column, and the threaded section I is provided at a position close to the lower end of the connecting column.

[0007] Preferably, a connecting hole is provided at one end of the hammer head, one end of the connecting column extends into the connecting hole, and a thread that cooperates with the threaded section I is provided in the connecting hole.

[0008] Preferably, one end of the connecting column is provided with a protrusion I and a protrusion II, and the protrusion I and protrusion II are arranged at one end close to the screw, the splint I is provided with a connecting groove I, and the splint II is provided with a connecting groove II, and the protrusion I and protrusion II extend into the connecting groove I and the connecting groove II respectively.

[0009] Preferably, a threaded hole is provided on the shaft end, the screw rod extends into the threaded hole, and the two are connected by threaded fit.

[0010] Preferably, a support hole I is provided on splint I, and the support hole I passes through splint I; a support hole II is provided on the shaft end, and the support hole II passes through the shaft end; a nut is provided on splint II, and the nut and splint II are fixed; a support hole III is provided on splint II, and the support hole III passes through the nut and splint II.

[0011] Preferably, the support holes I, II and III are aligned and connected, and the clamping plates I and II are connected by bolts, and the bolts pass through the threaded holes I, II, III and nuts to form a cooperative connection.

[0012] The utility model has the following advantages and beneficial effects:

[0013] 1. In the utility model, a connecting column is connected to the shaft end, and the connecting column can be directly used for shelling operation, which can realize the shelling function of the shelling cylinder. Since the connecting column and the shelling cylinder adopt a detachable design, when one end of the connecting column is worn after working for a long time, the connecting column can be directly replaced, which protects the shelling cylinder and increases the service life of the overall structure.

[0014] 2. In the present invention, the hammer head and the connecting column are connected in a detachable manner. When the material needs to be compacted, the hammer head is directly screwed into the lower end of the connecting column. The hammer head directly compacts the material, which reduces the time used for compaction, improves work efficiency, and reduces the work intensity of workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a three-dimensional schematic diagram of a multifunctional shell-breaking cylinder for an electrolytic cell provided by the utility model;

[0016] Figure 2 This is a schematic diagram of the shell-breaking cylinder structure of a multifunctional shell-breaking cylinder for an electrolytic cell provided by the utility model;

[0017] Figure 3 This is a schematic diagram of the connecting column structure of a multifunctional shell-breaking cylinder for an electrolytic cell provided by the utility model;

[0018] Figure 4 This is a schematic diagram of the hammer structure of a multifunctional shell-breaking cylinder for an electrolytic cell provided by the utility model;

[0019] Figure 5 This is a schematic structural diagram of a clamping plate I of a multifunctional shell-breaking cylinder for an electrolytic cell provided by the utility model;

[0020] Figure 6This is a structural diagram of a clamping plate II of a multifunctional shell-breaking cylinder for an electrolytic cell provided by the utility model;

[0021] Icon: 1-shelling cylinder, 2-shaft end, 21-threaded hole, 211-support hole II, 3-connecting column, 31-threaded section, 32-screw, 321-support hole IV, 4-bump I, 41-bump II, 5-hammer head, 51-connecting hole, 6-clamp I, 61-support hole I, 62-connecting groove I, 7-clamp II, 71-nut, 711-support hole III, 72-connecting groove II. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in combination with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments.

[0023] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are also within the scope of protection of the present invention.

[0024] Example

[0025] like Figure 1 As shown, a multifunctional shelling cylinder for an electrolytic cell includes a shelling cylinder 1 and a repairing assembly. The shelling cylinder 1 is connected to a shaft end 2, and the repairing assembly is connected to the shaft end 2. The repairing assembly includes a connecting column 3 and a hammer head 5. The hammer head 5 is detachably connected to one end of the connecting column 3, and the other end of the connecting column 3 is detachably connected to the shaft end 2. A clamping assembly is provided on the shelling cylinder 1, and the clamping assembly includes a splint I6 and a splint II7. The splint I6 and the splint II7 are respectively detachably connected to the shaft end 2. The splint I6 and the splint II7 are close to each other, and one end is tightly arranged to the connecting column 3.

[0026] The upper end of the connecting column 3 is provided with a screw rod 32, and the shaft end 2 is provided with a threaded hole 21. The screw rod 32 extends into the threaded hole 21, and the two are connected by threaded cooperation. In the prior art, the shelling cylinder 1 is directly used to perform the shelling operation, and the shaft end 2 is prone to wear. After wear, the entire shelling cylinder 1 can only be replaced. In the utility model, the shaft end 2 and the connecting column 3 are connected, and the connecting column 3 replaces the shaft end 2 to perform the shelling operation. When the connecting column 3 is worn, the connecting column 3 can be directly removed and replaced. While meeting normal work, the cost of the factory is greatly reduced.

[0027] A threaded section 31 is provided on the circumferential surface of the connecting column 3. The threaded section 31 is provided at a position close to the lower end of the connecting column 3. A connecting hole 51 is provided at one end of the hammer head 5. One end of the connecting column 3 extends into the connecting hole 51. A thread that matches the threaded section 31 is provided in the connecting hole 51. When repairing the damaged point (compacting the material), the hammer head 5 is directly connected to the lower end of the connecting column 3. The connecting column 3 extends into the hammer head 5. The hammer head 5 can protect the lower end of the connecting column 3. After the material is compacted and the damaged point is repaired, the hammer head 5 is removed. The connecting column 3 can then perform other work, such as shelling. Compared with the traditional shaft head, the hammer head 5 has a larger area, which is convenient for compacting the material. The time required for compaction is also reduced, the repair effect is increased, and the labor intensity is reduced. In this structure, the connecting column 3 is connected to the shelling cylinder 1 and can be directly used for the shelling operation of the electrolytic cell. When the hammer head 5 is installed at the bottom end of the connecting column 3, it can be used for material compaction, combining multiple functions.

[0028] like Figure 2 As shown, one end of the connecting column 3 is provided with a protrusion I4 and a protrusion II41, and the protrusion I4 and the protrusion II41 are arranged at one end close to the screw 32, and the protrusion I4 and the protrusion II41 are aligned with the splint I6 and the splint II7 respectively, and the splint I6 is provided with a connecting groove I62, and the splint II7 is provided with a connecting groove II72, and the protrusion I4 and the protrusion II41 extend into the connecting groove I62 and the connecting groove II72 respectively, and the connecting column 3 is further fixed to the shelling cylinder 1 through the splint I6 and the splint II7. At the same time, the connection between the splint and the protrusion can prevent the connecting column 3 from rotating during the operation, thereby avoiding the occurrence of safety accidents. A support hole I61 is provided on the splint I6, and the support hole I61 passes through the splint I6. A support hole II211 is provided on the shaft end 2, and the support hole II211 passes through the shaft end 2. The support hole II211 is provided in the threaded hole 21 At the position, a nut 71 is provided on the splint II7, and the nut 71 and the splint II7 are fixedly arranged. A support hole III711 is provided on the splint II7, and the support hole III711 passes through the nut 71 and the splint II7. A support hole IV321 is provided on the screw 32. When the screw 32 is connected in the threaded hole 21, the support hole IV321 and the support hole II211 are aligned, and the support hole I61, the support hole II211, the support hole III711 and the support hole IV321 are aligned and connected. The splint I6 and the splint II7 are connected by bolts, and the bolts pass through the support hole I61, the support hole II211, the support hole IV321, the support hole III711 and the nut 71 for cooperation. The bolts fix the splint I6, the splint II7 and the shaft end 2, and at the same time make the lower ends of the splint I6 and the splint II7 close to the connecting column 3, further increasing the stability of the overall structure.

[0029] The above are only preferred embodiments of the present invention and are not intended to be used to define the present invention. For those skilled in the art, the present invention may be subject to various changes and modifications. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention.

Claims

1. A multifunctional shelling cylinder for an electrolytic cell, comprising a shelling cylinder and a repairing assembly, wherein the shelling cylinder is connected to a shaft end, and the repairing assembly is connected to the shaft end, characterized in that: The repair assembly includes a connecting column and a hammer head, and the hammer head is detachably connected to one end of the connecting column. The hammer head is used to compact the material in the electrolytic cell, and the other end of the connecting column is detachably connected to the shaft end. The shell-breaking cylinder is provided with a clamping assembly, and the clamping assembly includes a splint I and a splint II, and the splint I and splint II are respectively detachably connected to the shaft end. The splint I and splint II are close to each other, and one end is tightly arranged to the connecting column.

2. The multifunctional shell-breaking cylinder for electrolytic cell according to claim 1, characterized in that: A screw rod is provided at the upper end of the connecting column, and a threaded section is provided on the circumferential surface of the connecting column. The threaded section is provided at a position close to the lower end of the connecting column.

3. The multifunctional shell-breaking cylinder for electrolytic cell according to claim 2, characterized in that: One end of the hammer head is provided with a connecting hole, one end of the connecting column extends into the connecting hole, and the connecting hole is provided with a thread that matches the thread section I.

4. The multifunctional shell-breaking cylinder for electrolytic cell according to claim 2, characterized in that: One end of the connecting column is provided with a bump I and a bump II, and the bump I and the bump II are arranged at one end close to the screw rod. The splint I is provided with a connecting groove I, and the splint II is provided with a connecting groove II. The bump I and the bump II extend into the connecting groove I and the connecting groove II respectively.

5. The multifunctional shell-breaking cylinder for electrolytic cell according to claim 2, characterized in that: A threaded hole is provided on the shaft end, the screw rod extends into the threaded hole, and the two are connected by threaded fit.

6. The multifunctional shell-breaking cylinder for electrolytic cell according to claim 2, characterized in that: A support hole I is provided on the splint I, and the support hole I passes through the splint I. A support hole II is provided on the shaft end, and the support hole II passes through the shaft end. A nut is provided on the splint II, and the nut and splint II are fixed. A support hole III is provided on the splint II, and the support hole III passes through the nut and splint II.

7. The multifunctional shell-breaking cylinder for electrolytic cell according to claim 6, characterized in that: The support holes I, II and III are aligned and connected, and the splint I and II are connected by bolts, and the bolts pass through the support holes I, II and III and are matched with nuts.