Automatic dehumidifying device for setting machine

By designing an automatic humidity exhaust device for the shaping machine, the recycling components and dust removal components are used to solve the problems of heat waste and environmental pollution caused by direct exhaust emissions, and waste heat utilization and harmless emissions are realized, ensuring that the internal humidity of the shaping machine is controllable and environmental protection is improved.

CN223255676UActive Publication Date: 2025-08-22SHISHI HONGSHUN PRINTING & DYEING MASCH CO LTD
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Patent Information

Application Number
CN202422700308.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-08-22
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

During the humidity exhaust process of existing styling machines, direct emission of waste gas leads to heat waste and environmental pollution, especially dust pollution.

Method used

An automatic humidity exhaust device is designed, including recycling components and dust removal components, collecting waste gas and converting heat through the recycling bin, heating fresh air with a heat transfer pipe, combining high-pressure electrostatic dust collector and humidity sensor to control the air exhaust volume, and achieving waste heat utilization and harmless emissions.

Benefits of technology

Effectively utilize waste gas heat, reduce heat waste, reduce the amount of humid and high-temperature gas emitted, ensure the controllable internal humidity of the shaping machine, achieve environmentally friendly waste gas emissions, and avoid dust pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of setting machines, and discloses an automatic dehumidifying device for a setting machine, which comprises a setting machine body, the four damping bases are fixedly connected to the bottom surface of the shaping machine body; the two machine doors are hinged to the front face of the setting machine body and are symmetrically arranged, and the left side face of the setting machine body is fixedly connected with a recycling assembly and a dust removal assembly; the dust removal assembly is located on the rear side of the recycling assembly. The recycling assembly comprises a recycling box fixedly connected to the left side face of the setting machine body. Waste gas is collected through a recycling box through the recycling assembly, heat of the high-temperature waste gas is converted, additionally-introduced fresh air is heated through a heat transfer pipe, effective utilization of waste heat is achieved, and waste of heat is reduced; the rotating speed of the moisture removal fan is controlled through the humidity sensor so as to control the exhaust air rate, so that the internal humidity of the setting machine body is ensured to be within a certain controllable range, the amount of discharged moisture-containing high-temperature hot air is reduced, and the purposes of saving energy and reducing consumption are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of setting machines, in particular to an automatic dehumidification device for a setting machine. Background Art

[0002] A setting machine is used for shaping fabrics in industrial manufacturing. It can be categorized into shoe upper setting machines, sock setting machines, and fabric setting machines. The primary function of these machines is to heat-set fabrics, stabilizing their size and shape through a heating and cooling process.

[0003] During the dehumidification process of the existing setting machine, the exhaust gas is directly discharged, causing the exhaust gas to carry away the heat in the setting machine, resulting in heat waste, and the dust in the exhaust gas will cause environmental pollution. Therefore, an automatic dehumidification device for the setting machine is proposed. Utility Model Content

[0004] The purpose of the present invention is to provide an automatic dehumidification device for a setting machine to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present utility model provides the following technical solutions: an automatic dehumidification device for a setting machine, comprising a setting machine body;

[0006] Four shock-absorbing bases fixedly connected to the bottom surface of the shaping body;

[0007] and two doors hinged on the front of the shaping machine body, the two doors are symmetrically arranged, and the left side of the shaping machine body is fixedly connected with a recycling component and a dust removal component;

[0008] The dust removal component is located at the rear side of the recovery component.

[0009] Preferably, the recycling component includes a recycling box fixedly connected to the left side of the forming body, and a discharge pipe and an air outlet pipe are provided inside the forming body, and the air outlet pipe is located above the discharge pipe, and the left end face of the outlet pipe and the left end face of the discharge pipe are fixedly passed through the top surface of the recycling box and extend to the inside of the recycling box, and the bottom end face of the air outlet pipe is fixedly connected to a heat transfer pipe, and an air inlet pipe is provided on the left side of the recycling box, and the right end face of the air inlet pipe is fixedly passed through the left side of the recycling box and extends to the inside of the recycling box, and the right end face of the air inlet pipe is fixedly connected to the left end face of the heat transfer pipe, and a connecting pipe is provided above the recycling box, and the bottom end face of the connecting pipe is fixedly passed through the top surface of the recycling box and extends to the inside of the recycling box, and the connecting pipe is located above the heat transfer pipe, and the exhaust gas is used to heat the inside of the recycling box, thereby heating the gas inside the heat transfer pipe and reducing the waste of exhaust gas heat.

[0010] Preferably, the dust collection assembly includes a dust collection box fixedly connected to the left side of the shaping machine body, the rear end face of the connecting pipe is fixed through the top face of the dust collection box and extends to the inside of the dust collection box, the upper and lower parts of the dust collection box are respectively provided with an inlet pipe and an outlet pipe, the bottom end face of the inlet pipe and the top end face of the outlet pipe are respectively fixed through the upper and lower parts of the dust collection box and extend to the inside of the dust collection box, valves are provided inside the inlet pipe and the outlet pipe, a baffle is also provided on the right side of the water inlet pipe, the connecting pipe is located on the left side of the water inlet pipe, a vent pipe is provided on the left side of the baffle, the right end face of the vent pipe is fixed through the left side of the baffle and extends to the right side of the baffle, the dust collection A placement slot is provided on the bottom surface of the box, and a high-voltage electrostatic precipitator is placed on the bottom surface of the placement slot. A cover plate is hinged on the top surface of the dust box, and the top surface of the cover plate is in contact with the top surface of the high-voltage electrostatic precipitator. The high-voltage electrostatic precipitator is located on the right side of the baffle. A dehumidification fan is fixedly connected to the top surface of the dust box, and the bottom end surface of the dehumidification fan air inlet pipe is fixedly passed through the top surface of the dust box and extends to the inside of the dust box. The bottom end surface of the dehumidification fan air inlet pipe is located on the right side of the high-voltage electrostatic precipitator. The high-voltage electrostatic precipitator and the dust box can be used to clean and remove dust from the cooled exhaust gas and to remove dust by high-voltage electrostatic adsorption to achieve harmless emission of exhaust gas.

[0011] Preferably, the heat transfer tube is arranged in a circular shape, and a door is hinged on the front of the recovery box, and the inside of the heat transfer tube can be cleaned by opening the door.

[0012] Preferably, a first partition is fixedly connected to the bottom surface of the recovery box, and a second partition is fixedly connected to the top surface of the recovery box. The first partition and the second partition are respectively located between the heat transfer tubes. The first partition and the second partition can make the heat transfer tubes contact with the exhaust gas in the recovery box, thereby increasing the heating effect of the gas in the heat transfer tubes.

[0013] Preferably, a filter screen is provided on the left side of the air intake pipe, and a connecting sleeve is fixedly connected to the right side of the filter screen. The connecting sleeve is made of rubber material, and the surface of the connecting sleeve is sealed and extruded with the surface of the air intake pipe through a ring. The filter screen is installed using the connecting sleeve and the ring, and the filter screen prevents dust and impurities from entering the air intake pipe.

[0014] Preferably, a humidity sensor is provided on the left side of the discharge pipe, and the humidity sensor is fixedly installed on the left side inside the shaping body. The humidity sensor is used to collect temperature and humidity information, and then the frequency of the dehumidification fan is controlled to reduce the amount of high-temperature hot air containing moisture discharged, thereby achieving the purpose of energy saving and consumption reduction.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. The automatic dehumidification device for the setting machine uses a recovery component to collect waste gas using a recovery box, converts the heat of the high-temperature waste gas, and heats the fresh air introduced through a heat transfer pipe, thereby achieving effective utilization of waste heat and reducing heat waste.

[0017] 2. The automatic dehumidification device for the setting machine uses a humidity sensor to control the speed of the dehumidification fan and thus the exhaust volume, so as to ensure that the humidity inside the setting machine is within a certain controllable range, reduce the amount of high-temperature hot air containing moisture, and achieve the purpose of energy saving and consumption reduction;

[0018] 3. The automatic dehumidification device for the setting machine uses a dust removal component, adds heated water in the dust removal box, and passes the cooled exhaust gas into the water through a connecting pipe to achieve the effect of cleaning and dust removal. At the same time, a high-voltage electrostatic dust collector is used to perform high-voltage electrostatic adsorption dust removal treatment, reducing dust in the exhaust gas, achieving harmless emission, avoiding dust pollution to the environment, and improving the environmental friendliness of the device for automatic dehumidification of the setting machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a front cutaway perspective view of the present invention;

[0020] Figure 2 This is the overall main perspective view of the utility model;

[0021] Figure 3 This is a rear perspective view of the dust removal box of the utility model;

[0022] Figure 4 This is a left side sectional perspective view of the connecting pipe of the utility model;

[0023] Figure 5 This is a front cutaway perspective view of the vent pipe of the present invention;

[0024] Figure 6 For this utility model Figure 1 Enlarged stereogram of area A in the middle.

[0025] In the figure: forming body 1, machine door 2, shock-absorbing base 3, recovery component 50, discharge pipe 501, recovery box 502, air inlet pipe 503, filter screen 504, connecting sleeve 505, heat transfer pipe 506, air outlet pipe 507, first partition 508, second partition 509, connecting pipe 5010, dust removal component 51, dust removal box 511, baffle 512, water inlet pipe 513, water outlet pipe 514, ventilation pipe 515, high-voltage electrostatic precipitator 516, cover plate 517, dehumidification fan 518, humidity sensor 519. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] Example 1: Please refer to Figure 1 - Figure 6 , the utility model provides a technical solution: an automatic dehumidification device for a setting machine, comprising a setting machine body 1;

[0028] Four shock-absorbing bases 3 fixedly connected to the bottom surface of the shaping body 1;

[0029] and two doors 2 hinged on the front of the shaping machine body 1, the two doors 2 are symmetrically arranged, and a recycling assembly 50 and a dust removal assembly 51 are fixedly connected to the left side of the shaping machine body 1;

[0030] The dust removal assembly 51 is located at the rear side of the recovery assembly 50 .

[0031] The recycling component 50 includes a recycling box 502 fixedly connected to the left side of the shaping body 1, and a discharge pipe 501 and an air outlet pipe 507 are provided inside the shaping body 1. The air outlet pipe 507 is located above the discharge pipe 501. The left end face of the air outlet pipe 507 and the left end face of the discharge pipe 501 are fixedly passed through the top surface of the recycling box 502 and extend to the inside of the recycling box 502. The bottom end face of the air outlet pipe 507 is fixedly connected to the heat transfer pipe 506. The left side of the recycling box 502 is provided with an air inlet pipe 503. The right end face of the air inlet pipe 503 is fixedly passed through the left side of the recycling box 502 and extends to the recycling box. Inside 502, the right end face of the air inlet pipe 503 is fixedly connected to the left end face of the heat transfer pipe 506. A connecting pipe 5010 is provided above the recovery box 502. The bottom end face of the connecting pipe 5010 is fixedly passed through the top surface of the recovery box 502 and extends to the inside of the recovery box 502. The connecting pipe 5010 is located above the heat transfer pipe 506. Through the recovery component 50, the recovery box 502 is used to collect the exhaust gas, and the heat of the high-temperature exhaust gas is converted, and the fresh air introduced separately is heated through the heat transfer pipe 506, so as to realize the effective utilization of waste heat and reduce heat waste.

[0032] The heat transfer tube 506 is configured in a circular shape, and a door is hinged on the front of the recovery box 502 .

[0033] A first partition 508 is fixedly connected to the bottom surface of the recovery box 502 , and a second partition 509 is fixedly connected to the top surface of the recovery box 502 . The first partition 508 and the second partition 509 are respectively located between the heat transfer tubes 506 .

[0034] A filter screen plate 504 is provided on the left side of the air inlet pipe 503, and a connecting sleeve 505 is fixedly connected to the right side of the filter screen plate 504. The connecting sleeve 505 is made of rubber material, and the surface of the connecting sleeve 505 is sealed and extruded with the surface of the air inlet pipe 503 through a ring.

[0035] Example 2: Based on Example 1, the preferred embodiment of the automatic dehumidification device for the setting machine provided by the present invention is as follows: Figure 1 - Figure 5 As shown: the dust removal component 51 includes a dust removal box 511 fixedly connected to the left side of the shaping body 1, the rear end face of the connecting pipe 5010 is fixedly passed through the top surface of the dust removal box 511 and extends to the inside of the dust removal box 511, and an inlet pipe 513 and an outlet pipe 514 are respectively provided at the upper and lower parts of the dust removal box 511, the bottom end face of the inlet pipe 513 and the top end face of the outlet pipe 514 are respectively fixedly passed through the upper and lower parts of the dust removal box 511 and extend to the inside of the dust removal box 511, valves are provided inside the inlet pipe 513 and the outlet pipe 514, and a baffle 512 is also provided on the right side of the water inlet pipe 513, the connecting pipe 5010 is located on the left side of the water inlet pipe 513, and a vent pipe 515 is provided on the left side of the baffle 512. The right end face of the vent pipe 515 is fixedly passed through the left side of the baffle 512 and extends to the right side of the baffle 512, and a placement groove is provided on the bottom surface of the interior of the dust removal box 511, and a High-voltage electrostatic precipitator 516, the top surface of the dust box 511 is hinged with a cover 517, the top surface of the cover 517 is in contact with the top surface of the high-voltage electrostatic precipitator 516, the high-voltage electrostatic precipitator 516 is located on the right side of the baffle 512, and the top surface of the dust box 511 is fixedly connected to the dehumidification fan 518, the bottom end surface of the dehumidification fan 518 inlet pipe is fixedly passed through the top surface of the dust box 511 and extends to the inside of the dust box 511, and the bottom end surface of the dehumidification fan 518 inlet pipe is located on the right side of the high-voltage electrostatic precipitator 516. Through the dust removal component 51, hot water is added to the dust box 511, and the connecting pipe 5010 passes the cooled exhaust gas into the water to achieve the effect of cleaning and dust removal. At the same time, the high-voltage electrostatic precipitator 516 is used to perform high-voltage electrostatic adsorption dust removal treatment to reduce dust in the exhaust gas, achieve harmless discharge, avoid dust pollution to the environment, and improve the environmental friendliness of the device for automatic dehumidification of the setting machine.

[0036] A humidity sensor 519 is provided on the left side of the discharge pipe 501. The humidity sensor 519 is fixedly installed on the left side of the interior of the shaping body 1. The humidity sensor 519 is used to control the rotation speed of the dehumidification fan 518 and thus the exhaust volume to ensure that the humidity inside the shaping body 1 is within a certain controllable range, reduce the amount of high-temperature hot air containing moisture discharged, and achieve the purpose of energy saving and consumption reduction.

[0037] When in use, the humidity sensor 519 monitors the moisture inside the shaping body 1 and controls the rotation speed of the dehumidification fan 518 according to the humidity sensor 519 to control the exhaust volume; when the dehumidification fan 518 is turned on, the exhaust gas in the shaping body 1 enters the recovery box 502 through the exhaust pipe 501, and the high temperature heat in the exhaust gas causes the temperature in the recovery box 502 to rise, and the fresh air passes through the filter plate 504 and enters the air inlet pipe 503 and is transmitted to the heat transfer pipe 506. The temperature of the heat transfer pipe 506 rises, which heats the fresh air. The gas enters the shaping machine body 1 through the outlet pipe 507; water is added to the dust removal box 511 through the water inlet pipe 513 and does not pass through the connecting pipe 5010. The exhaust gas after cooling in the recovery box 502 is passed into the water in the dust removal box 511 through the connecting pipe 5010, thereby adsorbing the dust in the exhaust gas; the exhaust gas after cleaning and dust removal enters the right side of the baffle 512 through the ventilation pipe 515, and is subjected to high-voltage electrostatic adsorption dust removal treatment by the high-voltage electrostatic precipitator 516. The treated exhaust gas is extracted by the dehumidification fan 518 and discharged.

[0038] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic dehumidification device for a setting machine, comprising a setting machine body (1); Four shock-absorbing bases (3) fixedly connected to the bottom surface of the shaping body (1); and two doors (2) hinged on the front of the shaped machine body (1), the two doors (2) being symmetrically arranged, characterized in that: The left side of the shaping machine body (1) is fixedly connected with a recovery component (50) and a dust removal component (51); The dust removal component (51) is located at the rear side of the recovery component (50).

2. The automatic dehumidification device for a setting machine according to claim 1, characterized in that: The recycling assembly (50) includes a recycling box (502) fixedly connected to the left side of the shaping body (1), and a discharge pipe (501) and an air outlet pipe (507) are provided inside the shaping body (1). The air outlet pipe (507) is located above the discharge pipe (501), and the left end face of the air outlet pipe (507) and the left end face of the discharge pipe (501) are fixedly passed through the top surface of the recycling box (502) and extend into the interior of the recycling box (502). The bottom end face of the air outlet pipe (507) is fixedly connected to a heat transfer pipe (506). The recycling box (5 02) is provided with an air intake pipe (503) on the left side, the right end face of the air intake pipe (503) is fixedly passed through the left side face of the recovery box (502) and extends to the inside of the recovery box (502), the right end face of the air intake pipe (503) is fixedly connected to the left end face of the heat transfer pipe (506), a connecting pipe (5010) is provided above the recovery box (502), the bottom end face of the connecting pipe (5010) is fixedly passed through the top face of the recovery box (502) and extends to the inside of the recovery box (502), and the connecting pipe (5010) is located above the heat transfer pipe (506).

3. The automatic dehumidification device for a setting machine according to claim 2, characterized in that: The dust removal assembly (51) includes a dust removal box (511) fixedly connected to the left side of the shaping machine body (1); the rear end face of the connecting pipe (5010) is fixedly passed through the top face of the dust removal box (511) and extends into the interior of the dust removal box (511); a water inlet pipe (513) and a water outlet pipe (514) are respectively provided at the upper and lower parts of the dust removal box (511); the bottom end face of the water inlet pipe (513) and the top end face of the water outlet pipe (514) are respectively fixedly passed through the upper and lower parts of the dust removal box (511) and extend into the interior of the dust removal box (511); valves are provided inside the water inlet pipe (513) and the water outlet pipe (514); a baffle (512) is also provided on the right side of the water inlet pipe (513); the connecting pipe (5010) is located on the left side of the water inlet pipe (513); and a vent pipe (515) is provided on the left side of the baffle (512). The right end face of the ventilation pipe (515) is fixedly passed through the left side face of the baffle (512) and extends to the right side of the baffle (512). The bottom face of the interior of the dust removal box (511) is provided with a placement groove, and a high-voltage electrostatic precipitator (516) is placed on the bottom face of the placement groove. The top face of the dust removal box (511) is hingedly connected with a cover plate (517), and the top face of the cover plate (517) contacts the top face of the high-voltage electrostatic precipitator (516). The high-voltage electrostatic precipitator (516) is located on the right side of the baffle (512). The top face of the dust removal box (511) is fixedly connected with a dehumidifying fan (518). The bottom end face of the air inlet pipe of the dehumidifying fan (518) is fixedly passed through the top face of the dust removal box (511) and extends to the interior of the dust removal box (511). The bottom end face of the air inlet pipe of the dehumidifying fan (518) is located on the right side of the high-voltage electrostatic precipitator (516).

4. The automatic dehumidification device for a setting machine according to claim 2, characterized in that: The heat transfer tube (506) is configured in a circular shape, and a door is hinged on the front of the recovery box (502).

5. The automatic dehumidification device for a setting machine according to claim 2, characterized in that: A first partition (508) is fixedly connected to the bottom surface of the recovery box (502), and a second partition (509) is fixedly connected to the top surface of the recovery box (502). The first partition (508) and the second partition (509) are respectively located between the heat transfer tubes (506).

6. The automatic dehumidification device for a setting machine according to claim 2, characterized in that: A filter screen plate (504) is provided on the left side of the air intake pipe (503), and a connecting sleeve (505) is fixedly connected to the right side of the filter screen plate (504). The connecting sleeve (505) is made of rubber material, and the surface of the connecting sleeve (505) is sealed and extruded with the surface of the air intake pipe (503) via a collar.

7. The automatic dehumidification device for a setting machine according to claim 2, characterized in that: A humidity sensor (519) is provided on the left side of the discharge pipe (501), and the humidity sensor (519) is fixedly mounted on the left side inside the shaping machine body (1).