Float valve comprehensive test bed

Through the design of the fixed box, storage box, fixed seat and gas supply box, the swing problem of the float valve test bench is solved, stable testing and high applicability are achieved, and changes in the gas pressure of the fuel tank are simulated, and safety and testing effect are improved.

CN223259245UActive Publication Date: 2025-08-22XINXIANG HONGQIANG ELECTROMECHANICAL TECH CO LTD
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Patent Information

Application Number
CN202423313556.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-08-22
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

The comprehensive test bench of float valves is easy to swing during installation, affecting safety, and the test is not very suitable for high tests, which cannot effectively simulate the rapid air pressure changes in the fuel tank.

Method used

A fixed box, accommodating box, a fixed seat and a gas transmission box are designed to fix the float shutter through threaded rods and arcuate leaf springs. The gas transmission box is used to simulate the positive and negative pressure environment to achieve stable testing.

Benefits of technology

It reduces the swing damage of the float valve during the test, improves the applicability and safety of the test, and can effectively simulate the air pressure changes in the fuel tank.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a floater valve comprehensive test bench, and relates to the related technical field of fuel oil tank assemblies. The device comprises a fixing box, a containing box, a fixing base and an air conveying box, the containing box is fixed to the center of the top of the fixing box, the fixing base is fixed to one side of the containing box, a side fixing plate is fixed to the side, away from the fixing base, of the containing box, and a flexible pressing groove is fixed to the side, close to the center in the containing box, of the side fixing plate; a gas transmission box is fixed at the lower part of one end of the fixed box; and a gas-pressure meter II is fixed at the top of the gas transmission box. According to the utility model, the fixed box, the accommodating box, the fixed seat and the gas transmission box are arranged, so that the problems that the floater valve is easy to swing and the test applicability is not high enough in the working process of the floater valve comprehensive test bed are solved, and the floater valve comprehensive test bed has the advantages that the floater valve is better in stability in the working process of the floater valve comprehensive test bed, and the test efficiency is improved. And the test applicability is better.
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Description

Technical Field

[0001] The utility model belongs to the technical field related to fuel tank components, in particular to a float valve comprehensive test bench. Background Art

[0002] The float valve is a common mechanical device widely used in various industrial equipment and mechanical systems. Its main function is to control the flow of fluids through the buoyancy of the float. It is usually used in liquid transportation, storage and discharge systems. In the corresponding oil tank, in order to work well, it is equipped with an external float valve for easier installation and maintenance. The technical status of the float valve needs to be tested on a test bench, but it still has the following disadvantages in actual use:

[0003] During the operation of the float valve comprehensive test bench, it is installed directly through the installation structure. During the installation process, the pipeline of the float valve is directly placed on the test bench. When the air pressure in the test bench changes, the float valve will swing, affecting the safety of the work;

[0004] During the operation of the float valve comprehensive test bench, air is directly blown in or extracted. However, under actual working conditions, the air pressure in the oil tank usually changes rapidly. In the face of different test conditions, the applicability of the test is not high enough. Utility Model Content

[0005] The purpose of the utility model is to provide a float valve comprehensive test bench, which solves the problems that the float valve is easy to swing during the operation of the float valve comprehensive test bench and the test applicability is not high enough by arranging a fixing box, a containing box, a fixing seat and an air transmission box.

[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0007] The utility model is a comprehensive test bench for a float valve, comprising a fixing box, a containing box, a fixing seat and an air supply box, wherein a containing box is fixed at the top center of the fixing box, a fixing seat is fixed to one side of the containing box, a side fixing plate is fixed to the side of the containing box away from the fixing seat, a flexible pressure groove is fixed to the side of the side fixing plate close to the inner center of the containing box, an air supply box is fixed to the lower part of one end of the fixing box, and a pressure gauge 2 is fixed to the top of the air supply box. When working, oil for testing is contained in a centralized manner through the fixing box and provided to the working position of the float valve to be tested, the float valve to be tested is contained therein through the containing box, a threaded rod is threadedly connected thereto through the fixing seat, and air is supplied to the fixing box through the air supply box to simulate the operation of the float valve under positive and negative pressure conditions in the fixing box.

[0008] Furthermore, a through-tube is fixed through the fixed box at one end of the housing box, a connector is fixed at the top of the through-tube, and a pressure gauge is fixed through the top of the housing box at a position symmetrical to the through-tube. When the housing box is working, it is connected to the connector through the through-tube.

[0009] Furthermore, a transparent ruler is fixed through one side of the fixed box, a threaded rod is threadedly connected to the upper inner portion of the fixed seat, an end of the threaded rod close to the side fixed plate is rotatably connected to an arc-shaped leaf spring, and an end of the threaded rod away from the arc-shaped leaf spring is fixed to a rotating frame. When the fixed box is working, the oil content in the fixed box is determined by the transparent ruler.

[0010] Furthermore, a fixed pipe is fixedly connected to the upper part of one end of the fixed box close to the air transmission box, a connecting nozzle is fixedly connected to the end of the fixed tube away from the fixed box, and a switch valve is fixed to the middle part of the circumference of the fixed tube. When the fixed box is working, it is fixedly connected to the connecting nozzle and connected to the oil replenishment joint through the connecting nozzle to transport the oil into the fixed box.

[0011] Furthermore, a connecting pipe is fixedly connected to the center of the top of the gas transmission box. The connecting pipe is L-shaped, and the end of the horizontal part of the connecting pipe is fixedly connected to the fixed box. An electric control valve is fixed to the middle of the circumference of the connecting pipe. When the gas transmission box is working, it is connected to the fixed box through the connecting pipe, and the connecting pipe is controlled by the electric control valve.

[0012] Furthermore, the second pressure gauge is arranged at the edge of the top of the gas box away from the fixed box, and a gas nozzle is fixedly connected to the lower part of the side of the gas box away from the fixed box. The gas box is connected to the external air intake or exhaust structure through the gas nozzle.

[0013] The utility model has the following beneficial effects:

[0014] The utility model solves the problem that the float valve is easy to swing during the operation of the float valve comprehensive test bench by arranging a fixing box, a receiving box and a fixing seat. If the connecting hose on the external float valve is long, the hose is arranged in the flexible pressure groove, and then the threaded rod is rotated. Through the rotation of the threaded rod, the arc-shaped leaf spring is driven to move toward the flexible pressure groove until the arc-shaped leaf spring moves to clamp the connecting pipe of the float valve, and the float valve is placed in the receiving box for testing. The damage of the float valve caused by swinging during the test is reduced, and the integrity of the float valve test is increased.

[0015] The utility model solves the problem of insufficient applicability of the float valve comprehensive test bench test by arranging a fixed box and an air supply box. When performing a negative pressure test, the air in the air supply box is extracted through the air nozzle. When performing a positive pressure test, the air is input into the air supply box through the air nozzle. After the electric control valve is opened, the positive pressure or negative pressure test is performed on the fixed box. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0017] Figure 1 This is a three-dimensional diagram of the assembly structure of a float valve comprehensive test bench;

[0018] Figure 2 It is a partial cross-sectional structural perspective view of the fixing box;

[0019] Figure 3 It is a three-dimensional diagram of the housing box structure;

[0020] Figure 4 It is a three-dimensional diagram of the fixed seat structure;

[0021] Figure 5 This is a three-dimensional diagram of the gas box structure.

[0022] Reference numerals:

[0023] 1. Fixing box; 101. Through pipe; 102. Connecting head; 103. Pressure gauge 1; 104. Fixing pipe; 105. On / off valve; 106. Connecting nozzle; 107. Transparent ruler; 2. Accommodating box; 201. Side fixing plate; 202. Flexible pressing groove; 3. Fixing seat; 301. Threaded rod; 302. Rotating frame; 303. Arc leaf spring; 4. Gas box; 401. Connecting pipe; 402. Electric control valve; 403. Pressure gauge 2; 404. Gas nozzle. DETAILED DESCRIPTION

[0024] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Specific embodiment 1

[0025] See also Figure 1-5The utility model is a float valve comprehensive test bench, including a fixing box 1, a receiving box 2, a fixing seat 3 and an air box 4. The receiving box 2 is fixed to the top center of the fixing box 1. When the fixing box 1 is working, the oil for testing is contained in it, and the float valve assembly to be tested is contained in the receiving box 2. A fixing seat 3 is fixed to one side of the receiving box 2, and a threaded rod 301 is threadedly connected to it through the fixing seat 3. A side fixing plate 201 is fixed to the side of the receiving box 2 away from the fixing seat 3. The fixed plate 201 fixes the flexible pressure groove 202 thereon and is arranged above the accommodating box 2. A flexible pressure groove 202 is fixed on one side of the side fixed plate 201 close to the inner center of the accommodating box 2. The flexible pressure groove 202 is used to accommodate and restrict the float valve pipe fitting that needs to be tested. An air delivery box 4 is fixed to the lower part of one end of the fixed box 1. The air for the impact airflow test is accommodated in the air delivery box 4. A pressure gauge 2 403 is fixed on the top of the air delivery box 4. The air pressure in the air delivery box 4 is measured by the pressure gauge 2 403.

[0026] Specifically, a through-tube 101 is fixed through the fixed box 1 at one end of the containing box 2, a connector 102 is fixed to the top of the through-tube 101, and a pressure gauge 103 is fixed through the top of the containing box 2 at a position symmetrical to the through-tube 101. When the containing box 2 is working, it is connected through the through-tube 101 and the connector 102. When working through the connector 102, the through-tube 101 is connected to the upper joint of the float valve to be tested, and the air pressure in the containing box 2 is determined by testing with the pressure gauge 103.

[0027] Furthermore, a transparent ruler 107 is fixed through one side of the fixed box 1, and a threaded rod 301 is threadedly connected to the upper part of the fixed seat 3. The end of the threaded rod 301 close to the side fixed plate 201 is rotatably connected to the arc-shaped leaf spring 303, and the end of the threaded rod 301 away from the arc-shaped leaf spring 303 is fixed to the rotating frame 302. When the fixed box 1 is working, the capacity of the test oil in the fixed box 1 is determined by observing the transparent ruler 107, and the arc-shaped leaf spring 303 is connected to it through the threaded rod 301. By rotating the rotating frame 302, the arc-shaped leaf spring 303 is pushed.

[0028] Furthermore, a fixed pipe 104 is fixedly connected to the upper part of one end of the fixed box 1 close to the air transmission box 4, a connecting nozzle 106 is fixedly connected to the end of the fixed pipe 104 away from the fixed box 1, and a switch valve 105 is fixed to the middle part of the circumference of the fixed pipe 104. When the fixed box 1 is working, the oil in the fixed box 1 is replenished by connecting the connecting nozzle 106 to the joint for replenishing the external test oil and then opening the switch valve 105.

[0029] The operating process of this embodiment is as follows: before testing, first observe the transparent ruler 107 on the fixed box 1 to determine the oil content in the fixed box 1. Then, after connecting the connector on the external float valve to be tested to the connector 102, work can begin. If the connecting hose on the external float valve is long, the hose is placed in the flexible pressure groove 202. Then, the threaded rod 301 is rotated. Through the rotation of the threaded rod 301, the arc-shaped leaf spring 303 is driven toward the flexible pressure groove 202 until the arc-shaped leaf spring 303 moves to clamp the connecting tube of the float valve. The float valve is then placed in the receiving box 2 for testing. Specific embodiment 2

[0030] See also Figure 1 、 2 5. On the basis of the first specific embodiment, a connecting pipe 401 is fixedly connected to the top center of the gas transmission box 4. The connecting pipe 401 is L-shaped. The end of the horizontal part of the connecting pipe 401 is fixedly connected to the fixed box 1. An electric control valve 402 is fixed to the middle part of the peripheral side of the connecting pipe 401. When the gas transmission box 4 is working, the electric control valve 402 on the peripheral side of the connecting pipe 401 is opened by setting a negative pressure or positive pressure therein, thereby simulating the positive and negative pressure conditions of the oil tank in the fixed box 1.

[0031] Specifically, the pressure gauge 2 403 is arranged at the edge of the top of the gas box 4 away from the fixed box 1, and the lower part of the side of the gas box 4 away from the fixed box 1 is fixedly connected with a gas nozzle 404. When the gas box 4 is working, it is connected and communicated with the equipment for inputting and extracting air through the gas nozzle 404, so that a certain positive pressure or negative pressure phenomenon is presented in the gas box 4.

[0032] The operation process of this embodiment is as follows: during operation, when it is necessary to test the working state of the float valve under positive pressure, first connect the air nozzle 404 on the air delivery box 4 to the external air input device, fill the air delivery box 4 with air, and after the pressure in the air delivery box 4 reaches the required level, disconnect the air nozzle 404 from the external air delivery device, start the electric control valve 402 on the connecting pipe 401, so that the air in the air delivery box 4 is delivered to the fixed box 1 through the connecting pipe 401, blow the oil in the fixed box 1, and deliver it to the through pipe 101, and then deliver it to the external float valve through the through pipe 101, and observe the pressure gauge. 103, determine the ventilation effect of the float valve, and at the same time observe the liquid level indication of the transparent ruler 107 on the fixed box 1 to determine the oil content in the fixed box 1. When it is necessary to test the working status of the float valve under negative pressure, connect the air nozzle 404 on the air delivery box 4 to the external air extraction device, extract air from the air delivery box 4, observe the air pressure intensity on the pressure gauge 403, until the indication on the pressure gauge 403 reaches the predetermined value, open the electric control valve 402, so that the air in the fixed box 1 is input into the air delivery box 4, observe the air pressure changes on the pressure gauge 103, and determine the working status of the float valve under negative pressure.

[0033] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0034] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A float valve comprehensive test bench, comprising a fixing box (1), a receiving box (2), a fixing seat (3) and an air delivery box (4), characterized in that: A accommodating box (2) is fixed at the top center of the fixing box (1), a fixing seat (3) is fixed on one side of the accommodating box (2), a side fixing plate (201) is fixed on the side of the accommodating box (2) away from the fixing seat (3), a flexible pressing groove (202) is fixed on the side of the side fixing plate (201) close to the inner center of the accommodating box (2), a gas transmission box (4) is fixed at the lower part of one end of the fixing box (1), and a second air pressure gauge (403) is fixed on the top of the gas transmission box (4).

2. A float valve comprehensive test bench according to claim 1, characterized in that: A through-tube (101) is fixed through the fixing box (1) at one end of the accommodating box (2), a connector (102) is fixed at the top of the through-tube (101), and a pressure gauge (103) is fixed through the top of the accommodating box (2) at a position symmetrical to the through-tube (101).

3. A float valve comprehensive test bench according to claim 1, characterized in that: A transparent ruler (107) is fixed through one side of the fixing box (1), a threaded rod (301) is threadedly connected to the upper inner portion of the fixing seat (3), an end of the threaded rod (301) close to the side fixing plate (201) is rotatably connected to an arc-shaped leaf spring (303), and an end of the threaded rod (301) away from the arc-shaped leaf spring (303) is fixed to a rotating frame (302).

4. A float valve comprehensive test bench according to claim 1, characterized in that: The upper portion of one end of the fixed box (1) close to the gas transmission box (4) is fixedly connected to a fixed pipe (104), the end of the fixed pipe (104) away from the fixed box (1) is fixedly connected to a connection nozzle (106), and a switch valve (105) is fixed to the middle portion of the circumference of the fixed pipe (104).

5. The float valve comprehensive test bench according to claim 1 is characterized in that: A connecting pipe (401) is fixedly connected to the center of the top of the gas transmission box (4), and the connecting pipe (401) is arranged in an L shape. The end of the horizontal portion of the connecting pipe (401) is fixedly connected to the fixing box (1), and an electric control valve (402) is fixed to the middle of the peripheral side of the connecting pipe (401).

6. The float valve comprehensive test bench according to claim 1, characterized in that: The second air pressure gauge (403) is arranged at the edge of the top of the air delivery box (4) away from the fixed box (1), and a gas nozzle (404) is fixedly connected to the lower part of one side of the air delivery box (4) away from the fixed box (1).