Automatic wire arranging and battery pasting equipment
Through automatic wire-coordinating and basing equipment, automatic film tearing, folding and wire sorting of batteries and motherboards is solved, and the automation problems of battery mounting process in the existing technology are improved, production efficiency and product quality are improved, and manpower waste is reduced.
Patent Information
- Application Number
- CN202422295834.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-19
AI Technical Summary
The existing battery mounting process cannot be fully automated, the operation is complicated, it is easy to stick crooked, and requires manual time control, resulting in unstable product quality, low production capacity and waste of manpower.
An automatic wire-tight battery device is designed, including a base frame, a first transportation structure, a material collection structure and a folding wire-tightening structure. Through robotic arms and visual inspection, automatic tearing of the battery and the main board, and wire finishing is achieved to avoid manual intervention.
It realizes automatic mounting of batteries and motherboards, improves production efficiency and product quality stability, reduces the risk of manual intervention, and improves production capacity.
Smart Images

Figure CN223260626U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery production, in particular to an automatic wire-arranging and battery-attaching device. Background Art
[0002] During the battery production process, the battery body needs to be folded and pressed against the motherboard. The current production method involves manually opening the carrier containing the battery and motherboard, removing the motherboard and battery, and using the thumb and index finger to tear off the film on the battery. The battery is then flipped over and attached to the motherboard, pressing firmly to secure it. After a while, the battery cover and the battery body are firmly connected. Next, the power cord is pressed into the motherboard notch with a fingernail, completing the assembly.
[0003] However, the above process cannot be fully automated. The operation is complex and difficult, and it is easy to stick the stickers crookedly. Time control is also required. Therefore, it is difficult to ensure the one-time and reliability of product quality. It has the disadvantages of wasting manpower and low production capacity. Utility Model Content
[0004] Therefore, the technical problem to be solved by the present invention is to overcome the problem that the existing battery mounting process cannot be fully automated, the operation is complicated and difficult, and it is easy to be crooked, and time control is required. Therefore, it is difficult to ensure the one-time and reliability of product quality, and it has the defects of waste of manpower and low production capacity.
[0005] To this end, the present invention provides an automatic wire management and battery attachment device, comprising:
[0006] A base frame, and provided on the base frame:
[0007] a first transport structure, the first transport structure being adapted to receive and transport battery materials from an upstream production device along a first direction of material transport;
[0008] a material taking structure, the material taking structure being arranged downstream of the first transport structure, the material taking structure being adapted to take out batteries and motherboards connected by wires from the battery material; the material taking structure being adapted to drive the batteries close to the film tearing end of the film tearing structure so that the film tearing structure can tear off the film on the batteries;
[0009] A folding cable management structure includes a folding component and a cable management component. The folding component has a folding state for receiving the battery and the mainboard after the film is removed and folding the battery so that the battery is attached to the mainboard; the cable management component is used to organize the connecting wires connecting the battery and the mainboard into the mainboard slot.
[0010] Optionally, the folding component includes:
[0011] A docking station, the docking station is installed at the output end of the folding conveyor, and the docking station includes a battery docking position for placing batteries and a motherboard docking position for placing motherboards;
[0012] A flip member, one end of which is connected to the folding power member, and the other end of which is adapted to be provided with a folding suction cup, the folding suction cup being adsorbed on the battery, and the folding power member driving the flip member and the folding suction cup to flip and attach the battery to the mainboard;
[0013] A first pressing member and a second pressing member are arranged opposite to the docking station. The first pressing member and the second pressing member can move toward the mainboard docking position and press the battery and the mainboard respectively.
[0014] Optionally, the cable management component includes:
[0015] A wire-managing power member, the wire-managing power member being arranged on one side of the first pressing member;
[0016] A wire management component is provided at an output end of the wire management power component corresponding to the connecting wires, and the wire management power component is suitable for driving the wire management component to move toward or away from the connecting wires.
[0017] Optionally, the above-mentioned battery materials include:
[0018] A bottom plate, wherein at least one accommodating groove is formed on the bottom plate, and the accommodating groove is used to place the battery and the mainboard;
[0019] a cover plate, one end of which is rotatably connected to the bottom plate via a hinge, and the cover plate is used to cover the battery and the mainboard in the accommodating groove;
[0020] The bottom plate is provided with a magnetic member at one end thereof corresponding to the cover plate away from the hinge, and the magnetic member is used to adsorb the cover plate onto the bottom plate, and the cover plate is provided with a handle at one end thereof away from the bottom plate.
[0021] Optionally, the cover plate is provided with a wire pressing head corresponding to the connecting wire, and the wire pressing head is used to fix the connecting wire.
[0022] Optionally, the above-mentioned material taking structure includes a cover opening component and a material taking component;
[0023] The cover opening assembly comprises:
[0024] a cover opening and conveying module connected to the base frame;
[0025] A cover opening member is installed at the conveying end of the cover opening conveying module, and is suitable for clamping the handle to open the cover.
[0026] Optionally, the above-mentioned material taking component includes:
[0027] A material taking and conveying module, the material taking and conveying module is connected to the base frame;
[0028] The material taking and placing module is installed at the conveying end of the material taking and conveying module, and the material taking and placing module can take and place the battery and the mainboard at the same time.
[0029] Optionally, the above-mentioned material loading and unloading module includes:
[0030] An adapter plate, the adapter plate being fixed to the conveying end of the material taking and conveying module;
[0031] A pick-and-place clamping claw member, the pick-and-place clamping claw member is fixed to the adapter plate, and the pick-and-place clamping claw member is used to clamp or place the battery;
[0032] A pick-and-place suction piece is provided on the adapter plate and is used for sucking or placing the mainboard.
[0033] Optionally, the above-mentioned material taking structure further includes a welding point detection component, and the welding point detection component is installed on the cover opening and conveying module.
[0034] Optionally, the first transport structure includes:
[0035] A mounting plate, the mounting plate being disposed between the two first transport brackets, the mounting plate and the two first transport brackets jointly enclosing a transport area;
[0036] A lifting and transporting module, the lifting and transporting module is connected to the mounting plate to drive the mounting plate to move up and down;
[0037] An adjustable track, the adjustable track being arranged on the mounting plate along a second direction perpendicular to the battery material transport direction;
[0038] It also includes a first track and a second track. The first track is arranged on the mounting plate along the first direction, and the second track is mounted on the adjustable track corresponding to the first track. The adjustable track can drive the second track to move toward the second direction close to or away from the first track.
[0039] The technical solution provided by the utility model has the following advantages:
[0040] 1. The automatic wire-managing and battery-attaching equipment provided by the present invention comprises: a base frame, a first transport structure, a material-picking structure and a folding wire-managing structure, wherein the first transport structure is suitable for receiving and transporting battery materials in an upstream production device along a first direction of material transportation; the material-picking structure is arranged downstream of the first transport structure, and the material-picking structure is suitable for taking out batteries and motherboards connected by wires in the battery materials; the material-picking structure is suitable for driving the batteries close to the tearing end of the film-tearing structure so that the film-tearing structure tears off the film on the batteries; the folding wire-managing structure comprises a folding assembly and a wire-managing assembly, and the folding assembly has a folding state of receiving the batteries and motherboards after the film is removed and folding the batteries so that the batteries are attached to the motherboard; the wire-managing assembly is used to arrange the connecting wires connecting the batteries and the motherboard into the motherboard slots.
[0041] This structure, through the above-mentioned settings and the combination of various mechanisms, eliminates the need for manual material placement, solder joint inspection, film removal, battery placement, and power cord slot arrangement. This improves operational efficiency, effectively prevents the risk of inadequate placement and wiring management, and achieves the expected results before design through verification, thereby improving production efficiency and quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0042] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0043] Figure 1 This is a schematic diagram of the overall structure of the automatic cable management and battery attachment device provided in the present utility model;
[0044] Figure 2 This is a structural schematic diagram of the automatic cable management and battery attachment device provided by the present invention from another angle;
[0045] Figure 3 This is a schematic structural diagram of the first transport structure provided in the present utility model;
[0046] Figure 4 This is a schematic diagram of the structure of the battery material provided in the present utility model;
[0047] Figure 5 This is a schematic structural diagram of the material taking structure provided in the present utility model;
[0048] Figure 6 This is a schematic structural diagram of the material loading and unloading module provided in the present utility model;
[0049] Figure 7This is a schematic diagram of the material loading and unloading module provided in the present invention moving the battery and the mainboard to the film tearing structure;
[0050] Figure 8 This is a schematic structural diagram of the film tearing structure provided in the present utility model;
[0051] Figure 9 This is a structural diagram of the foldable cable management structure provided in the utility model;
[0052] Figure 10 This is a structural diagram of the mainboard provided in the present invention placed on a docking station;
[0053] Figure 11 This is a schematic structural diagram of the lower visual component provided in the present utility model;
[0054] Figure 12 This is a schematic structural diagram of the cable management assembly provided in the present utility model;
[0055] Figure 13 This is a schematic structural diagram of the cable management component provided in the present utility model;
[0056] Description of reference numerals:
[0057] 1-base frame;
[0058] 2 - first transport structure; 21 - first transport bracket; 22 - mounting plate; 23 - lifting transport module; 24 - adjustable track; 25 - first track; 26 - second track;
[0059] 3- Material picking structure; 31- Cover opening assembly; 311- Cover opening and conveying module; 312- Cover opening member; 32- Material picking assembly; 321- Material picking and conveying module; 322- Material picking and placing module; 323- Adapter plate; 324- Pick-up and placing clamping claw member; 325- Pick-up and placing suction member;
[0060] 4-film tearing structure; 41-film tearing power part; 42-film tearing clamp;
[0061] 5 - Folding cable management structure; 51 - Folding assembly; 511 - Folding conveyor; 512 - Docking station; 513 - Slide cylinder; 514 - Folding power member; 515 - Flip member; 516 - Folding suction cup; 517 - First pressing member; 518 - Second pressing member; 519 - Positioning column; 52 - Cable management assembly; 521 - Cable management power member; 522 - Cable management member; 523 - Silicone pressure head;
[0062] 6 - Battery material; 61 - Base plate; 62 - Magnetic parts; 63 - Cover plate; 64 - Handle; 65 - Thread clamp; 66 - Hinge; 67 - Battery; 68 - Motherboard;
[0063] 71-upper visual piece; 72-lower visual piece;
[0064] 8-Outflow belt line. DETAILED DESCRIPTION
[0065] The following is a clear and complete description of the technical solution of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0066] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0067] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0068] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0069] Example
[0070] This embodiment provides an automatic cable management and battery 67 device, such as Figures 1 to 13 As shown, it includes a base frame 1, and a first transport structure 2, a material taking structure 3 and a folding wire management structure 5 arranged on the base frame 1.
[0071] like Figures 1 to 3As shown, the first transport structure 2 includes a first transport support 21, a lifting and transporting module 23, a mounting plate 22, and an adjustable track 24. Two first transport supports 21 are provided, spaced apart from each other. The lifting and transporting module 23 is fixed inside one of the first transport supports 21. The lifting and transporting module 23 may be a screw-type lifting mechanism, for example. The lifting and transporting module 23 drives the mounting plate 22 to move up and down. The positive direction from one first transport support 21 to the other is the second direction, and the opening between the two first transport supports 21 faces the first direction of material transport. Two adjustable tracks 24 are spaced apart at the top of the mounting plate 22 along the first direction. The two adjustable tracks 24 extend in the second direction and are linearly movable structures, such as a cylinder and guide structure. A first track 25 is fixed to the mounting plate 22, and a second track 26 is provided on the two adjustable tracks corresponding to the first track 25. The first and second tracks 25 and 26 extend in the first direction. A synchronous belt line can be installed between the first and second tracks 25 and 26. By providing the adjustable rail 24, the second rail 26 can be driven to move in a second direction toward or away from the first rail 25, thereby adjusting the distance between the first rail 25 and the second rail 26. This allows for the adaptive installation of timing belts of varying widths between the first rail 25 and the second rail 26, thereby accommodating materials of varying sizes and improving the adaptability of the entire device. However, when the adjustable rail 24 drives the second rail 26 to move, it is necessary to ensure that the distance between the first rail 25 and the second rail 26 is less than the shortest distance between the two first transport brackets 21 to avoid interference during the vertical movement of the mounting plate 22, the first rail 25, and the second rail 26 by the lifting and transporting module 23.
[0072] like Figure 1 and Figure 2 As shown, the second transport structure is mounted on the base frame 1 corresponding to the first transport structure 2, and the lid opening assembly 31 and the material taking assembly 32 are both mounted across the second transport structure. The second transport structure is a straight conveyor belt, with the first transport structure 2 and the outflow belt line 8 respectively connected at both ends.
[0073] like Figure 4As shown, battery material 6 is transported from an upstream welding device to the automatic wire-straightening and battery-attaching device 67. Specifically, battery material 6 comprises a base plate 61, a cover plate 63, batteries 67, and a mainboard 68. Base plate 61 is provided with at least one receiving slot. In this embodiment, one base plate 61 has two receiving slots. The battery 67, mainboard 68, and the connecting wires between them are placed within the receiving slot. A hinge 66 is fixed to one end of the cover plate 63, and the other end of the hinge 66 is fixed to the side of the receiving slot. A magnetic member 62 is provided at the end of the receiving slot away from the hinge 66. The magnetic member 62 magnetically attaches the cover plate 63 to the base plate 61. A handle 64 is provided at the end of the cover plate 63 away from the base plate 61. In the initial state, the battery 67, mainboard 68, and the connecting wires between them are placed within the receiving slot. The magnetic member 62 attaches the cover plate 63 to the base plate 61, thereby covering the battery 67, mainboard 68, and the connecting wires between them. The cover plate 63 is provided with a wire pressing head 65 corresponding to the connecting wire, and the wire pressing head 65 is used to fix the connecting wire. Through the above-mentioned structural setting, not only the stability and fit of the cover plate 63 are guaranteed, but also the subsequent opening by the opening member 312 is convenient and will not be stuck.
[0074] like Figures 5 to 8 As shown, the material retrieving structure 3 includes a lid opening assembly 31 and a material retrieving assembly 32. The lid opening assembly 31 includes a lid opening conveying module 311 and a lid opening member 312. The lid opening conveying module 311 is fixed to the top surface of the base frame 1. The lid opening conveying module 311 is a three-axis transport structure, including an X-axis transport structure for lid opening, a Y-axis transport structure for lid opening, and a Z-axis transport structure for lid opening. The X-axis direction is the second direction, the Y-axis direction is the first direction, and the Z-axis direction is the up-down direction. The Y-axis transport structure for lid opening is arranged on the X-axis transport structure for lid opening, the Z-axis transport structure for lid opening is arranged on the Y-axis transport structure for lid opening, and the Z-axis transport structure for lid opening is provided with an R-axis transport structure for lid opening. The lid opening member 312 is a lid opening clamp. The X-axis transport structure for opening the lid drives the Y-axis transport structure, the Z-axis transport structure, the R-axis transport structure, and the lid opening member 312 to move in the X-axis direction. The Y-axis transport structure drives the Z-axis transport structure, the R-axis transport structure, and the lid opening member 312 to move in the Y-axis direction. The Z-axis transport structure drives the R-axis transport structure to move up and down. The R-axis transport structure drives the lid opening member 312 to rotate. The lid opening conveying module 311 can then drive the lid opening member 312 to achieve four degrees of freedom of movement, thereby driving the lid opening member 312 close to the handle 64. The lid opening member 312 clamps the pressure head to open the cover plate 63. The X-axis transport structure, the Y-axis transport structure, and the Z-axis transport structure can be screw linear transport modules or hydraulic linear transport modules, and the R-axis transport structure can be a motor rotation module.
[0075] The material picking assembly 32 includes a material picking conveying module 321 and a material picking and placing module 322. The material picking conveying module 321 is a three-axis transport structure, including an X-axis transport structure for picking, a Y-axis transport structure for picking, and a Z-axis transport structure for picking. The X-axis direction is the second direction, the Y-axis direction is the first direction, and the Z-axis direction is the up-down direction. The Y-axis transport structure for picking is arranged on the X-axis transport structure for picking, and the Z-axis transport structure for picking is arranged on the Y-axis transport structure for picking. The Z-axis transport structure for picking is provided with an R-axis transport structure for picking. The X-axis transport structure for picking drives the Y-axis transport structure, the Z-axis transport structure, the R-axis transport structure for picking, and the material picking and placing module 322 to move in the X-axis direction. The Y-axis transport structure for picking drives the Z-axis transport structure, the R-axis transport structure, and the material picking and placing module 322 to move in the Y-axis direction. The Z-axis transport structure for picking drives the R-axis transport structure for picking up and down, and the R-axis transport structure for picking drives the material picking and placing module 322 to rotate. The material retrieving and conveying module 321 can then drive the material retrieving and placing module 322 to achieve four degrees of freedom of movement, thereby driving the material retrieving and placing module 322 close to the battery 67 and the mainboard 68. The material retrieving X-axis transport structure, the material retrieving Y-axis transport structure, and the material retrieving Z-axis transport structure can all be screw linear transport modules or hydraulic linear transport modules, and the material retrieving R-axis transport structure can be a motor rotation module.
[0076] Specifically, such as Figure 6 As shown, the material handling module 322 includes an adapter plate 323, a pick-and-place clamping member 324, and a pick-and-place suction member 325. The adapter plate 323 is fixed to the conveying end of the material handling R-axis transport structure. The pick-and-place clamping member 324 is fixed to the adapter plate 323 and is used to clamp or place the battery 67. The pick-and-place suction member 325 is set on the adapter plate 323 and is used to suck or place the motherboard 68. The pick-and-place clamping member 324 and the pick-and-place suction member 325 transport the battery 67 and motherboard 68, improving transportation stability.
[0077] like Figure 8 As shown, the film tearing structure 4 includes a film tearing power part 41 and a film tearing clamp 42. The film tearing clamp 42 is fixed to the output end of the film tearing power part 41. A waste collection box with an opening is also provided below the film tearing structure 4.
[0078] like Figure 9 and Figure 10As shown, the folding cable management structure 5 includes a folding component 51 and a cable management component 52. The folding component 51 includes: a folding conveyor 511, a docking platform 512, a flipping component 515, a folding power component 514, a folding suction cup 516, a first pressing component 517, and a second pressing component 518. The folding conveyor 511 is a telescopic cylinder fixed to a bracket. The docking platform 512 is fixed to the output end of the folding conveyor 511. The docking platform 512 includes a battery 67 docking position for placing a battery 67 and a motherboard 68 docking position for placing a motherboard 68. The docking position is provided with a positioning column 519 corresponding to the positioning hole on the motherboard 68. The flipping component 515 is a crank, and the folding power component 514 is a motor. One end of the flipping component 515 is fixedly connected to the folding power component 514, and the other end is fixedly connected to a folding suction cup 516. The folding power component 514 is fixed to a slide cylinder 513. The first pressing member 517 and the second pressing member 518 are arranged on the other side of the docking station 512 and fixed to another bracket, forming a pressing area between the first pressing member 517 and the second pressing member 518. The first pressing member 517 is a rotating downward-pressing cylinder with a bent pressure head, and the second pressing member 518 is a lifting cylinder with a battery 67 pressure block.
[0079] like Figures 12 to 13 As shown, the cable management assembly 52 includes a cable management power member 521 and a cable management member 522. The cable management power member 521 is also a telescopic cylinder and is arranged on one side of the first pressing member 517. The cable management power member 521 is fixed to the bracket on which the first pressing member 517 and the second pressing member 518 are mounted. The cable management member 522 is arranged at the output end of the cable management power member 521 corresponding to the connecting wires. The cable management member 522 is a cable management rod that drives the silicone pressure head 523. By providing the silicone pressure head 524 and utilizing a similar flexible material, the connecting wires are prevented from being scratched and damaged during the cable management process.
[0080] The entire device is also equipped with a visual structure, including an upper visual component 71 and a lower visual component 72. The upper visual component 71 and the lower visual component 72 can be adaptively mounted on the material conveying module 321 or set on other additional mobile devices. The upper visual component 71 can be used as a weld spot detection component.
[0081] When the battery material 6 needs to be subsequently processed, the distance between the first track 25 and the second track 26 is first adjusted to meet the transportation requirements of the battery material 6. A conveyor belt is installed between the first track 25 and the second track 26. The battery material 6 welded by the upstream welding equipment flows into the conveyor belt of the first transport structure 2. The conveyor belt moves the material along the first direction toward the direction close to the material picking structure 3. After moving to the preset position, it is blocked by the blocking cylinder and stops.
[0082] The X-axis transport structure, Y-axis transport structure and Z-axis transport structure of the cover opening conveying module 311 drive the cover opening component 312 to move close to the battery material 6 to above the battery material 6. Driven by the X-axis transport structure, Y-axis transport structure, Z-axis transport structure and R-axis transport structure, the cover opening component 312 clamps the handle 64 on the cover plate 63 in the battery material 6 and pulls up the cover plate 63, so that the cover plate 63 is separated from the magnetic component 62 and rotates along the hinge 66 to be in an open state.
[0083] The visual structure is simultaneously driven to the top of the battery 67, scans the QR code of the battery 67 to obtain the information of the battery 67, and at the same time detects whether the welding of the welding point is completed. If it meets the requirements, it enters the next workstation. If it does not meet the requirements, it will be reflowed to the front-end welding equipment for re-welding. The specific steps can be: when the visual structure detects that the welding is qualified, the lifting and transporting module 23 drives the mounting plate 22 to descend to the upstream welding setting position, receives the battery material 6 and rises to the top, and transports it in the positive direction of moving towards the material-taking structure 3; when the visual structure detects that the welding is unqualified and needs to be reflowed to the front-end welding equipment, the lifting and transporting module 23 drives the mounting plate 22 to descend to the upstream welding equipment position, and the first track 25 and the second track 26 drive the conveyor belt to rotate in the opposite direction, thereby reflowing the battery material 6 on the conveyor belt to the upstream welding equipment for welding.
[0084] When the visual structure detects that the welding is qualified, the battery material 6 after opening the cover enters the second transport structure. The second transport structure continues to transport the battery material 6 in the second direction until it moves to the bottom of the material picking assembly 32. The material picking X-axis transport structure, material picking Y-axis transport structure, material picking Z-axis transport structure and material picking R-axis transport structure in the material picking assembly 32 drive the material picking and unloading module 322 to move downward close to the battery 67 and the main board 68. The picking and unloading claw 324 in the material picking and unloading module 322 clamps the battery 67 in the accommodating tank, and the picking and unloading suction member 325 sucks the main board 68 in the accommodating tank, and uses the material picking X-axis transport structure to move the battery 67 and the main board 68 toward the film tearing structure 4. The film tearing power member 41 in the film tearing structure 4 drives the film tearing claw 42 to approach the battery 67 and clamp the film on the battery 67 into the waste collection box.
[0085] Then, the visual positioning component in the material picking and conveying module 321 takes a photo to locate the positioning column 519 and the main board 68 on the docking station 512. The material picking assembly 32 moves the main board 68 to the positioning column 519 and moves the battery 67 and the main board 68 to the docking station 512. The pick-up and placement clamping component and the pick-up and placement suction component 325 release the battery 67 and the main board 68 and place them on the docking position of the docking station 512. The material picking assembly 32 moves away, and the slide cylinder 513 under the folding power component 514 drives the folding power component 514, the flip component 515 and the folding suction cup 516 to move toward the docking position. The folding power component 514 drives the flip component 515 and the folding suction cup 516 to flip, and the folding suction cup 516 sucks the battery 67 and continues to rotate, driving the battery 67 to the bottom of the main board 68. The rotating downward-pressing cylinder in the first pressing member 517 drives the pressure head downward, while the lifting cylinder in the second pressing member 518 drives the battery 67 pressure block upward. The pressure head presses down on the mainboard 68, and the battery 67 presses upward on the battery 67, attaching the battery 67 to the mainboard 68. As the folding power member 514 rotates in the opposite direction, the slide cylinder 513 retracts. The cable management power member 521 drives the cable management member 522 toward the connecting wires, and the silicone pressure head 523 of the cable management member 522 organizes the connecting wires into the slots on the mainboard 68.
[0086] The pick-and-place suction member 325 in the pick-up assembly 32 picks up the mounted battery 67 and motherboard 68 and places them on the belt line 8 to be flowed out to the next station. The work is completed.
[0087] The above-mentioned configuration, combined with the various mechanisms, eliminates the need for manual material placement, solder joint inspection, film removal, battery placement, and power cord routing, thereby improving operational efficiency and effectively preventing the risks of inadequate placement and cable management. Pre-design expectations are achieved through verification, improving production efficiency and quality.
[0088] Obviously, the above embodiments are merely examples for clarity of explanation and are not intended to limit the implementation methods. Those skilled in the art will readily appreciate that other variations or modifications based on the above descriptions are possible. It is not necessary and impossible to enumerate all implementation methods here. Obvious variations or modifications arising therefrom remain within the scope of protection of the present invention.
Claims
1. An automatic wire management and battery attachment device, characterized in that: include: A base frame (1), and arranged on the base frame (1): a first transport structure (2), the first transport structure (2) being adapted to receive and transport battery material (6) from an upstream production device along a first direction of material transport; A material taking structure (3), the material taking structure (3) is arranged downstream of the first transport structure (2), and the material taking structure (3) is suitable for taking out the battery (67) and the main board (68) connected by the wires in the battery material (6); the material taking structure (3) is suitable for driving the battery (67) close to the film tearing end of the film tearing structure (4) so that the film tearing structure (4) tears off the film on the battery (67); A folding wire management structure (5) includes a folding component (51) and a wire management component (52). The folding component (51) has a folding state for receiving a battery (67) and a mainboard (68) after a film is removed and folding the battery (67) so that the battery (67) is attached to the mainboard (68); and the wire management component (52) is used for arranging connecting wires connecting the battery (67) and the mainboard (68) into a slot of the mainboard (68).
2. The automatic cable management and battery attachment device according to claim 1, characterized in that: The folding assembly (51) comprises: A docking station (512), the docking station (512) being installed at the output end of the folding conveyor (511), the docking station (512) comprising a battery (67) docking position for placing a battery (67) and a mainboard (68) docking position for placing a mainboard (68); A flip member (515), one end of the flip member (515) is connected to the folding power member (514), and the other end is suitable for being provided with a folding suction cup (516), the folding suction cup (516) is adsorbed on the battery (67), and the folding power member (514) drives the flip member (515) and the folding suction cup (516) to flip so as to flip the battery (67) and attach it to the main board (68); A first pressing member (517) and a second pressing member (518) are provided opposite to the docking station (512). The first pressing member (517) and the second pressing member (518) can move toward the docking position of the main board (68) and press the battery (67) and the main board (68) respectively.
3. The automatic cable management and battery attachment device according to claim 2, characterized in that: The cable management assembly (52) includes: a wire-managing power member (521), the wire-managing power member (521) being arranged on one side of the first pressing member (517); A wire management component (522) is provided at the output end of the wire management power component (521) corresponding to the connecting wires, and the wire management power component (521) is suitable for driving the wire management component (522) to move toward or away from the connecting wires.
4. The automatic cable management and battery attachment device according to claim 3, characterized in that: The battery material (6) includes: A bottom plate (61), wherein at least one receiving groove is formed on the bottom plate (61), and the receiving groove is used to place the battery (67) and the main board (68); a cover plate (63), one end of the cover plate (63) being rotatably connected to the base plate (61) via a hinge (66), and the cover plate (63) being used to cover the battery (67) and the main board (68) in the receiving groove; The bottom plate (61) is provided with a magnetic member (62) at one end of the cover plate (63) away from the hinge (66), and the magnetic member (62) is used to adsorb the cover plate (63) on the bottom plate (61). The cover plate (63) is provided with a handle (64) at one end away from the bottom plate (61).
5. The automatic cable management and battery attachment device according to claim 4, characterized in that: The cover plate (63) is provided with a wire pressing head (65) corresponding to the connecting wire, and the wire pressing head (65) is used to fix the connecting wire.
6. The automatic cable management and battery attachment device according to claim 4, characterized in that: The material taking structure (3) comprises a cover opening component (31) and a material taking component (32); The cover opening assembly (31) comprises: a cover opening and conveying module (311), wherein the cover opening and conveying module (311) is connected to the base frame (1); A cover opening member (312) is installed at the conveying end of the cover opening conveying module (311), and the cover opening member (312) is suitable for clamping the handle (64) to open the cover plate (63).
7. The automatic cable management and battery attachment device according to claim 6, characterized in that: The material taking component (32) comprises: A material taking and conveying module (321), wherein the material taking and conveying module (321) is connected to the base frame (1); A material taking and placing module (322) is installed at the conveying end of the material taking and conveying module (321). The material taking and placing module (322) can simultaneously take and place the battery (67) and the mainboard (68).
8. The automatic cable management and battery attachment device according to claim 7, characterized in that: The material taking and placing module (322) comprises: An adapter plate (323), the adapter plate (323) being fixed to the conveying end of the material taking and conveying module (321); a pick-and-place clamping claw (324), the pick-and-place clamping claw (324) being fixed on the adapter plate (323), and the pick-and-place clamping claw (324) being used to clamp or place the battery (67); A pick-and-place suction member (325) is provided on the adapter plate (323) and is used for sucking or placing the main board (68).
9. The automatic cable management and battery attachment device according to claim 6, characterized in that: The material taking structure (3) further comprises a welding point detection component, and the welding point detection component is mounted on the cover opening and conveying module (311).
10. The automatic cable management and battery attachment device according to any one of claims 1 to 9, characterized in that: The first transport structure (2) comprises: a mounting plate (22), the mounting plate (22) being arranged between the two first transport brackets (21), the mounting plate (22) and the two first transport brackets (21) jointly enclosing a transport area; A lifting and transporting module (23), wherein the lifting and transporting module (23) is connected to the mounting plate (22) to drive the mounting plate (22) to move up and down; An adjustable track (24), the adjustable track (24) being arranged on the mounting plate (22) along a second direction perpendicular to the transport direction of the battery material (6); The invention further comprises a first track (25) and a second track (26), wherein the first track (25) is arranged on the mounting plate (22) along the first direction, and the second track (26) is mounted on the adjustable track (24) corresponding to the first track (25), and the adjustable track (24) can drive the second track (26) to move toward or away from the first track (25) in the second direction.