Tab shaping assembly, battery, battery pack and power utilization device

By designing the pole ear plastic shaping components, the problems of low utilization rate of the internal space of the battery and the risk of short circuit are solved, and efficient utilization and safety of the internal space of the battery are achieved.

CN223260815UActive Publication Date: 2025-08-22SVOLT ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422722486.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-08-22
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

During the production process of existing batteries, the pole ears are closed inside the battery, and the shape is poor, resulting in low space utilization and short circuit risk.

Method used

The shaping component of the ear is designed, including a cover member and a plastic shaping member. The shaping member is sealed at the opening of the battery case. The plastic shaping member is arranged between the battery case and the plastic shaping member. The plastic shaping member is provided with a through hole and a plastic shaping part. The polar shaping member is folded through the through hole and shaping through the plastic shaping part. The insulating member is used for insulation protection.

Benefits of technology

It improves the internal space utilization of the battery, simplifies the polar ear plastic surgery process, reduces the risk of short circuits, and improves the safety and convenience of use of the battery.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of batteries, and discloses a tab shaping assembly, a battery, a battery pack and an electric device, and the tab shaping assembly comprises a sealing cover piece and a shaping piece. The sealing cover part is provided with at least one first through hole, the first through hole is configured to be provided with a tab in a penetrating manner, the shaping part is arranged between the battery shell and the sealing cover part, the shaping part is provided with a second through hole corresponding to the first through hole, and the tab can be arranged in the second through hole and the first through hole in a penetrating manner and is folded at one end, deviating from the battery shell, of the sealing cover part; and shaping parts are arranged at one end, deviating from the sealing cover piece, of the shaping piece, are arranged on two opposite sides of the second through hole and are used for shaping the tabs. The battery comprises the tab shaping assembly. The battery pack comprises the battery. The power utilization device comprises a power utilization mechanism and the battery or the battery pack. Through the arrangement, the tab shaping assembly disclosed by the utility model can improve the space utilization rate in the battery, is convenient for shaping the tab, and improves the use safety.
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Description

Technical Field

[0001] The utility model relates to the technical field of batteries, and in particular to a tab shaping component, a battery, a battery pack and an electrical device. Background Art

[0002] A battery is a cup, tank, or other container, or portion of a composite container, that contains an electrolyte solution and metal electrodes to generate an electric current. It converts chemical energy into electrical energy. A battery pack, on the other hand, consists of a housing, a manifold, and multiple battery cells. The cells are housed in the housing, and the manifold allows for electrical connections between them.

[0003] At present, during the battery production process, the battery tabs need to be shaped. Figure 1 As shown, because the upper plastic is located outside the cover and the lower plastic is relatively high, the tabs, connectors, and terminals are all located inside the battery housing 100, which is not conducive to improving the space utilization inside the battery. Moreover, the tabs inside the battery are retracted inside the battery, resulting in a poor shape and inconvenient shaping, which can easily lead to dangers such as short circuits. Utility Model Content

[0004] The purpose of the utility model is to provide a tab shaping assembly, which can improve the space utilization rate inside the battery, facilitate the shaping of the tab, and improve the safety of use.

[0005] To achieve this purpose, the present invention adopts the following technical solutions:

[0006] A tab shaping assembly, comprising:

[0007] a cover member, covering the opening of the battery housing and having at least one first through hole, wherein the first through hole is configured to pass through a tab;

[0008] A shaping member is arranged between the battery shell and the cover member, and corresponding to the first through hole, the shaping member is provided with a second through hole, the tab can be passed through the second through hole and the first through hole, and folded at the end of the cover member away from the battery shell, and a shaping portion is provided at the end of the shaping member away from the cover member, and the shaping portion is arranged on opposite sides of the second through hole for shaping the tab.

[0009] Optionally, the tab shaping assembly further includes an insulating member, which is disposed between the tab and the wall of the first through hole.

[0010] Optionally, the insulating member is provided with a receiving groove, which is configured to place a connecting plate or a pole, and the insulating member is provided with a third through hole corresponding to the first through hole, and the pole ear can pass through the second through hole, the first through hole and the third through hole and be connected to the connecting plate or the pole.

[0011] Optionally, the third through holes are opened on two opposite sides of the accommodating groove.

[0012] Optionally, the sealing member is provided with an explosion-proof valve, and the shaping member is provided with an air vent arranged opposite to the explosion-proof valve.

[0013] Optionally, the shaping piece includes a plastic piece, and the shaping portion includes a plurality of shaping plates obliquely arranged on the plastic piece, and an extension direction of the shaping plates is arranged at an angle to an extension direction of the plastic piece.

[0014] Optionally, one second through hole corresponds to two shaping plates, and the two shaping plates are respectively arranged on both sides of one second through hole and are arranged with opposite tendencies.

[0015] Another object of the present invention is to provide a battery that can improve the space utilization inside the battery, facilitate the shaping of the tabs, and improve the safety of use.

[0016] To achieve this purpose, the present invention adopts the following technical solutions:

[0017] A battery comprises a battery shell and the tab shaping assembly as described above, wherein the tab shaping assembly is provided with a liquid injection hole, and the interior of the battery shell is connected to the outside through the liquid injection hole.

[0018] Another object of the present invention is to provide a battery pack that can improve the space utilization inside the battery, facilitate the shaping of the tabs, and improve the safety of use.

[0019] To achieve this purpose, the present invention adopts the following technical solutions:

[0020] A battery pack includes the battery described above.

[0021] Another object of the present invention is to provide an electrical device that can improve the space utilization inside the battery, facilitate the shaping of the tabs, and improve the safety of use.

[0022] To achieve this purpose, the present invention adopts the following technical solutions:

[0023] An electrical device, comprising:

[0024] Electricity-consuming organizations;

[0025] The battery as described above is used to supply power to the power-consuming mechanism;

[0026] Alternatively, the battery pack as described above is used to supply power to the power-consuming mechanism.

[0027] Beneficial effects of the utility model:

[0028] The utility model provides a tab shaping assembly, a battery, a battery pack and an electrical device, wherein the tab shaping assembly includes a cover member and a shaping member. The cover member covers the opening of the battery shell and is provided with at least one first through hole. The first through hole is configured to pass through the tab. Corresponding to the first through hole, the shaping member is provided with a second through hole. The tab can be passed through the second through hole and the first through hole, and folded at the end of the cover member away from the battery shell, so that the tab can pass through the first through hole and the second through hole to the outside of the battery shell, thereby avoiding the tab occupying the space inside the battery and improving the internal space utilization of the battery shell. The shaping member is arranged between the battery shell and the cover member to ensure that the tab is shaped before passing through the first through hole, further saving space inside the battery. A shaping portion is provided at one end of the shaping member facing away from the cover member, and the shaping portion is provided on opposite sides of the second through hole, so that when the tab passes through the second through hole, the tab is shaped by the shaping portions on both sides of the second through hole, which not only improves the shape of the tab, but also simplifies the shaping process, improves the convenience and safety of the shaping, and reduces the risk of short circuits and the like. The battery includes the above-mentioned tab shaping assembly. The battery pack includes the above-mentioned battery. The electrical device includes an electrical mechanism, and the above-mentioned battery or the above-mentioned battery pack. Through the above-mentioned arrangement, the tab shaping assembly of the present application can improve the space utilization inside the battery, facilitate the shaping of the tab, and improve the safety of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 is a schematic diagram of an existing battery housing;

[0030] Figure 2 This is a schematic diagram of the tab shaping assembly provided by the embodiment of the utility model. Figure 1 ;

[0031] Figure 3 This is a schematic diagram of the tab shaping assembly provided by the embodiment of the utility model. Figure 2 ;

[0032] Figure 4 The explosion of the tab shaping assembly provided by the embodiment of the utility model Figure 1 ;

[0033] Figure 5 The explosion of the tab shaping assembly provided by the embodiment of the utility model Figure 2 .

[0034] In the picture:

[0035] 100. Battery case; 1. Covering member; 11. First through hole; 12. Explosion-proof valve; 13. Liquid injection hole; 2. Shaping member; 21. Second through hole; 22. Shaping portion; 221. Shaping plate; 23. Air vent; 24. Plastic part; 3. Insulating member; 31. Receiving groove; 32. Third through hole. DETAILED DESCRIPTION

[0036] The present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are intended only to illustrate the present invention and are not intended to limit the present invention. It should also be noted that, for ease of description, the accompanying drawings only illustrate portions relevant to the present invention, not all of its components.

[0037] In the description of this utility model, unless otherwise specified or limited, the terms "connected," "connect," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0038] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0039] In the description of this embodiment, terms such as "upper," "lower," and "right" are used to refer to positions or locations based on the positions or locations shown in the accompanying drawings. These terms are intended solely to facilitate description and simplify operation, and are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, the terms "first" and "second" are used solely for descriptive purposes and have no special meaning.

[0040] like Figure 1-Figure 5As shown, this embodiment provides a tab shaping assembly, which includes a cover member 1 and a shaping member 2. The cover member 1 covers the opening of the battery housing 100 and is provided with at least one first through hole 11. The first through hole 11 is configured to pass through the tab. The shaping member 2 is arranged between the battery housing 100 and the cover member 1. Corresponding to the first through hole 11, the shaping member 2 is provided with a second through hole 21. The tab can be passed through the second through hole 21 and the first through hole 11, and is folded over the end of the cover member 1 away from the battery housing 100. The shaping member 2 is provided with a shaping portion 22 on the end away from the cover member 1. The shaping portions 22 are arranged on opposite sides of the second through hole 21 to shape the tab.

[0041] In this embodiment, the cover member 1 is sealed at the opening of the battery housing 100 and is provided with at least one first through hole 11. The first through hole 11 is configured to pass through the tab. Corresponding to the first through hole 11, the shaping member 2 is provided with a second through hole 21. The tab can be passed through the second through hole 21 and the first through hole 11, and is folded at the end of the cover member 1 away from the battery housing 100, so that the tab can pass through the first through hole 11 and the second through hole 21 to the outside of the battery housing 100, thereby preventing the tab from occupying space inside the battery and improving the internal space utilization of the battery housing 100. The shaping member 2 is provided between the battery housing 100 and the cover member 1 to ensure that the tab is shaped before passing through the first through hole 11, further saving space inside the battery. The shaping member 2 is provided with a shaping portion 22 at one end facing away from the cover member 1. The shaping portions 22 are arranged on opposite sides of the second through hole 21. When the tab passes through the second through hole 21, the tab is shaped by the shaping portions 22 on both sides of the second through hole 21. This not only improves the shape of the tab, but also simplifies the shaping process, improves the convenience and safety of the shaping, and reduces the risk of short circuits. Through the above arrangement, the tab shaping assembly of this embodiment can improve the space utilization inside the battery, facilitate the shaping of the tab, and improve the safety of use.

[0042] The specific structure of the tab shaping component is described below:

[0043] Specifically, if Figure 2 As shown, the tab shaping assembly further includes an insulating member 3 , which is disposed between the tab and the wall of the first through hole 11 to ensure insulation between the tab and the cover member 1 and avoid direct contact between the tab and the cover member 1 to cause a short circuit.

[0044] More specifically, the insulating member 3 is made of plastic or rubber, which can effectively isolate the current and prevent electrical faults such as short circuits. The specific material of the insulating member 3 is not limited here.

[0045] More specifically, in this embodiment, the cover member 1, shaping member 2, and insulating member 3 all have plate-like structures to ensure that the tab shaping assembly has a laminated plate structure, making the overall structure more compact, thereby saving internal battery space and improving internal battery space utilization. In other embodiments, the above components may also adopt a columnar or block-like structure, as long as they can achieve the above-mentioned functions, and are not further limited here.

[0046] Specifically, if Figure 2 As shown, the insulating member 3 is provided with a receiving groove 31, which is configured to place the connecting piece or the pole, thereby providing a stable and precise installation position for the connecting piece or the pole, which facilitates the installation operation. The insulating member 3 is provided with a third through hole 32 corresponding to the first through hole 11. The tab can pass through the second through hole 21, the first through hole 11 and the third through hole 32 and be connected to the connecting piece or the pole, thereby ensuring the continuity and smoothness of the tab's path. Moreover, since the third through hole 32 is provided on the insulating member 3, when the tab passes through the third through hole 32, it can ensure effective isolation between the tab and the insulating member 3, thereby maintaining the insulation performance of the overall structure and avoiding the danger of short circuit.

[0047] More specifically, if Figure 2 As shown, there is at least one accommodating slot 31, the specific number of which is adjusted based on the number of connecting tabs and terminals, thereby adapting to the requirements of batteries of different specifications and configurations, thereby improving the versatility and flexibility of the tab shaping assembly. Corresponding to each accommodating slot 31, the insulating member 3 is provided with two third through holes 32, which are located on opposite sides of the accommodating slot 31. The two tabs can be respectively inserted into the two third through holes 32, which not only prevents interference between the two tabs, but also reduces bending and folding of the tabs, thereby reducing resistance loss and improving current transmission efficiency.

[0048] It should be noted that if only the positive electrode or the negative electrode is designed on the cover member 1, the number N of the first through holes 11 is greater than or equal to 1. If the positive electrode is set on one side and the negative electrode is set on the other side of the cover member 1, the number N of the first through holes 11 on the positive electrode side and the negative electrode side is greater than or equal to 1. The tab passes through the first through hole 11 and is folded over the top of the cover member 1, which can improve the utilization rate of the internal space of the battery.

[0049] Specifically, if Figure 2-Figure 5As shown, the cover member 1 is provided with an explosion-proof valve 12. When the internal pressure of the battery rises abnormally, the explosion-proof valve 12 can automatically open to release the pressure inside the battery, preventing the battery from exploding or rupturing due to overpressure. The notch on the explosion-proof valve 12 can be facing the inside of the cover, the outside of the cover, or not provided. The shaping member 2 is provided with an air vent 23 arranged opposite to the explosion-proof valve 12. By providing the air vent 23, air circulation can be increased, and the battery can be assisted to dissipate heat better, thereby reducing the safety risks caused by excessive temperature of the battery. The specific structure and working principle of the explosion-proof valve 12 are clear to those skilled in the art, and will not be described in detail here.

[0050] More specifically, if Figure 3-Figure 5 As shown, there are multiple air holes 23, which are arranged in a matrix and spaced apart on the shaping member 2, so that the air holes 23 can be evenly distributed on the surface of the shaping member 2, thereby ensuring the uniformity and effectiveness of air circulation and reducing safety risks caused by excessive temperature.

[0051] Specifically, if Figure 3-Figure 5 As shown, the shaping member 2 includes a plastic member 24. The plastic member 24 of this embodiment is made of plastic, which has the advantages of being lightweight, corrosion-resistant, and easy to process. It can protect and isolate the tab and the cover member 1. The plastic member 24 in other embodiments can be made of a silicone plate. The specific material and structure of the plastic member 24 are not limited here, as long as it can achieve the above-mentioned functions. Figure 3 As shown, the shaping portion 22 includes a plurality of shaping plates 221 disposed obliquely on the plastic part 24. The shaping plates 221 extend at an angle to the plastic part 24. The shaping plates 221 directly contact the tabs to apply pressure or thrust, thereby changing the shape and size of the tabs. The oblique shaping plates 221 enable precise shaping of the tabs at various angles and directions.

[0052] More specifically, if Figure 3-Figure 5 As shown, one second through hole 21 corresponds to two shaping plates 221, and the two shaping plates 221 are respectively arranged on both sides of a second through hole 21 and tend to be arranged in opposite directions. When the tab is passed through the second through hole 21, the shaping plates 221 on both sides of the second through hole 21 can exert precise control force on the tab from two opposite directions, ensuring that the tab is adjusted to a predetermined shape and position, and improving the space utilization inside the battery, avoiding problems such as short circuit caused by morphological differences after the tab is folded.

[0053] It should be noted that, in this embodiment, the shaping member 2 is made of plastic or resin. The above materials are not only light in texture but also can play a role of insulation protection. The specific material of the shaping member 2 is not limited too much here.

[0054] This embodiment also provides a battery, comprising a battery housing 100 and a tab shaping assembly of this embodiment. The tab shaping assembly is covered at the opening of the battery housing 100. The tab shaping assembly is provided with a liquid injection hole 13. The interior of the battery housing 100 is connected to the outside through the liquid injection hole 13, which can improve the space utilization inside the battery, facilitate the shaping of the tabs, and improve the safety of use. It is understood that the liquid injection hole can be provided or not. If provided, it can be provided near the positive electrode side, near the negative electrode side, or between the positive and negative electrodes.

[0055] This embodiment also provides a battery pack, which includes the battery of this embodiment, can improve the space utilization inside the battery, facilitate the shaping of the tabs, and improve the safety of use.

[0056] This embodiment also provides an electrical device, comprising a power-consuming mechanism and a battery according to this embodiment, the battery being used to power the power-consuming mechanism. Alternatively, the power-consuming mechanism and a battery pack according to this embodiment are used to power the power-consuming mechanism, thereby improving space utilization within the battery, facilitating tab shaping, and enhancing safety. The power-consuming mechanism includes, but is not limited to, electric motors, electronic devices, lighting equipment, and vehicles.

[0057] Obviously, the above-described embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention and are not intended to limit the manner in which the present invention is to be implemented. A person skilled in the art would be able to make various obvious changes, readjustments, and substitutions without departing from the scope of protection of the present invention. It is not necessary and impossible to enumerate all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.

Claims

1. Tab shaping assembly, characterized in that: include: A cover member (1) is sealed at the opening of the battery housing (100) and is provided with at least one first through hole (11), wherein the first through hole (11) is configured to pass through a tab; A shaping member (2) is arranged between the battery housing (100) and the cover member (1), and corresponding to the first through hole (11), the shaping member (2) is provided with a second through hole (21), the pole ear can be passed through the second through hole (21) and the first through hole (11), and folded at the end of the cover member (1) away from the battery housing (100), and a shaping portion (22) is provided at the end of the shaping member (2) away from the cover member (1), and the shaping portion (22) is arranged on opposite sides of the second through hole (21) for shaping the pole ear.

2. The tab shaping assembly according to claim 1, characterized in that: The tab shaping assembly further comprises an insulating member (3), wherein the insulating member (3) is arranged between the tab and the hole wall of the first through hole (11).

3. The tab shaping assembly according to claim 2, characterized in that: The insulating member (3) is provided with a receiving groove (31), and the receiving groove (31) is configured to place a connecting piece or a pole. The insulating member (3) is provided with a third through hole (32) corresponding to the first through hole (11). The pole ear can pass through the second through hole (21), the first through hole (11) and the third through hole (32) and be connected to the connecting piece or the pole.

4. The tab shaping assembly according to claim 3, characterized in that: The third through holes (32) are provided on two opposite sides of the accommodating groove (31).

5. The tab shaping assembly according to claim 1, characterized in that: The sealing cover (1) is provided with an explosion-proof valve (12), and the shaping member (2) is provided with an air vent (23) arranged opposite to the explosion-proof valve (12).

6. The tab shaping assembly according to claim 1, characterized in that: The shaping piece (2) includes a plastic piece (24), and the shaping portion (22) includes a plurality of shaping plates (221) obliquely arranged on the plastic piece (24), wherein the extending direction of the shaping plates (221) is arranged at an angle to the extending direction of the plastic piece (24).

7. The tab shaping assembly according to claim 6, characterized in that: One second through hole (21) corresponds to two shaping plates (221), and the two shaping plates (221) are respectively arranged on both sides of one second through hole (21) and are arranged with opposite tendencies.

8. A battery, characterized in that The invention comprises a battery housing (100) and a tab shaping assembly according to any one of claims 1 to 7, wherein the tab shaping assembly is provided with a liquid injection hole (13), and the interior of the battery housing (100) is connected to the outside through the liquid injection hole (13).

9. A battery pack, characterized in that: A battery comprising the battery of claim 8.

10. An electrical device, characterized in that: include: Electricity-consuming organizations; The battery according to claim 8, wherein the battery is used to supply power to the power-consuming mechanism; Alternatively, the battery pack according to claim 9 is used to supply power to the power-consuming mechanism.