Communication charging electric slip ring

Through the design of the communication charging slip ring, the problem of excessive cable length and poor compatibility of new energy charging equipment when charging large or special-shaped devices is solved, achieving stable and efficient current transmission and safety improvement.

CN223261032UActive Publication Date: 2025-08-22SHENYANG PARADELEIGHTON REEL MFG CO LTD
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Patent Information

Application Number
CN202423017986.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-08-22
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

When charging large or special-shaped equipment, existing new energy charging equipment has problems such as excessive cable length, safety hazards, poor compatibility and low charging efficiency.

Method used

The communication charging electric slip ring is adopted, including shaft-type components and rotating parts. The copper ring parts connected by partitions and screws are combined with insulation and metal lining plates to achieve a stable connection between the brush and the copper ring, supporting rotation and current transmission.

Benefits of technology

Improves stability and compatibility in complex environments, reduces failure rate, enhances safety and charging efficiency, and meets versatility of multiple standards.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223261032U_ABST
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Abstract

The utility model discloses a communication charging electric slip ring device and belongs to the technical field of new energy charging equipment. The connector comprises a shaft part located in the middle and a rotating part capable of rotating externally relative to the shaft part, the shaft part comprises a communication copper ring part located on the lower portion, a grounding copper ring part located in the middle and a power supply copper ring part located on the upper portion, and the communication copper ring part, the grounding copper ring part and the power supply copper ring part are separated through part partition plates respectively. A lower partition plate and a lower base are sequentially arranged below the communication copper ring part, an upper partition plate and an upper base are sequentially arranged above the power supply copper ring part, and the upper base, the upper partition plate, the power supply copper ring part, the grounding copper ring part, the communication copper ring part and partition plates of all the parts are connected together through a plurality of center screws and nuts at the same time. Lug plates are respectively led out from the power supply copper ring part and the grounding copper ring part; the rotating component comprises an upper supporting plate, a middle supporting plate and a lower supporting plate. According to the utility model, interference can be avoided in use, the stability and compatibility of a complex ring are improved, and the universality is higher.
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Description

Technical Field

[0001] The utility model belongs to the technical field of new energy charging equipment, and specifically relates to a communication charging electric slip ring. Background Art

[0002] Currently available new energy charging equipment all uses a direct charging cable connection between the charging post and the charging gun. When charging large or unusually shaped new energy devices (such as aircraft, trucks, large cars, and robots), or in complex environments, the cable between the charging post and the charging gun is excessively long, causing inconvenience and posing safety risks. Furthermore, there are widespread issues with poor compatibility and versatility, as well as low charging efficiency. Inconsistent charging standards for different products and devices require a variety of charging equipment specifications and models, requiring the replacement of completely new components for each device. Utility Model Content

[0003] The present invention aims to solve the above problems, make up for the deficiencies of the prior art, and provide a communication charging electric slip ring; the present invention can eliminate interference during use, improve stability and compatibility under complex ring conditions, and has higher versatility.

[0004] In order to achieve the above-mentioned purpose, the present utility model adopts the following technical solutions.

[0005] The utility model provides a communication charging electric slip ring, comprising a shaft component located in the middle and a rotating component that can rotate externally relative to the shaft component, characterized in that the shaft component comprises a communication copper ring part located at the lower part, a grounding copper ring part in the middle part and a power supply copper ring part at the upper part, the communication copper ring part, the grounding copper ring part and the power supply copper ring part are separated by a partition plate, a lower partition plate and a lower base are sequentially arranged below the communication copper ring part, an upper partition plate and an upper base are sequentially arranged above the power supply copper ring part, the upper base, the upper partition plate, the power supply copper ring part, the grounding copper ring part, the communication copper ring part and each of the partition plates are simultaneously connected together by a plurality of central screws and nuts, and wiring pieces are respectively led out from the power supply copper ring part and the grounding copper ring part; the rotating component comprises an upper support plate, an intermediate support plate and a lower support plate, an insulating plate is closely arranged below the upper support plate, and a plurality of upper fixing columns are arranged between the insulating plate and the intermediate support plate, the The power supply copper ring part and the grounding copper ring part are located between the insulating plate and the intermediate support plate, and grounding brushes and power supply brushes are respectively provided on the upper fixed column to cooperate with the grounding copper ring part and the powered copper ring part, and a metal lining plate is tightly provided below the intermediate support plate, and a plurality of lower fixed columns corresponding to the upper fixed column are provided between the metal lining plate and the lower support plate. The communication copper ring part is located between the metal lining plate and the lower metal plate, and the metal lining plate and the lower support plate are jointly connected with a communication brush that cooperates with the communication copper ring. An outer edge screw is simultaneously passed through the corresponding upper fixed column and the lower fixed column, and the outer edge screw simultaneously passes through the upper support plate, the insulating plate, the intermediate support plate, the metal lining plate and the lower support plate and is fixed by a nut. The upper support plate and the upper base are connected by an upper bearing, and the lower support plate and the lower base are connected by a lower bearing, so that the rotating component and the shaft component can rotate relative to each other.

[0006] Furthermore, the communication copper ring portion includes a plurality of stacked communication copper rings, and a communication partition is provided between two adjacent communication copper rings.

[0007] Furthermore, there are 12 communication copper rings.

[0008] Furthermore, two communication brushes are provided, and the communication brushes include a multi-slot brush holder, a plurality of small brushes, small compression springs corresponding to the small brushes one by one, and a brush pressure plate. The multi-slot brush holder is connected to the metal lining and the lower support plate. The small brushes are respectively located in the slots of the multi-slot brush holder and electronic wires are welded at the tail. The small compression springs pass through the electronic wires to press the small brushes respectively. After the brush pressure plate presses the small compression springs, it is connected and fixed to the multi-slot brush holder.

[0009] Furthermore, the power supply copper ring portion includes two power supply copper rings distributed above and below, the two power supply copper rings are respectively connected to a wiring piece, a partition plate is also provided between the two power supply copper rings, and each power supply copper ring corresponds to one power supply brush.

[0010] Furthermore, the grounding copper ring portion is configured as a grounding copper ring, and the grounding copper ring is connected to a wiring piece.

[0011] Furthermore, the grounding brush and the power supply brush have the same structure, both including a double-ear brush holder, a large brush, a large compression spring corresponding to the large brush, a brush shrapnel, a brush copper plate and a threaded terminal block. The double-ear brush holder is sleeved on the upper fixed column through the earrings at both ends, and is clamped on the upper fixed column. The large brush is located in the slot in the middle of the double-ear brush holder, the brush copper plate is located above the large brush and connected to the double-ear brush holder, the threaded terminal block is located on the side of the double-ear brush holder and connected to the brush copper plate, the two ends of the large compression spring are in contact with the large brush and the threaded terminal block respectively, the brush shrapnel is located below the large brush and presses the large brush and the brush copper plate tightly.

[0012] The beneficial effects of the utility model.

[0013] The high and low powers of this utility model are isolated by sections to prevent interference and improve stability and compatibility in complex rings; a single-core double brush is used in the high-power area, which is stable and efficient and can effectively improve charging efficiency; all brushes are connected to the copper rings with pressure provided by springs to reduce the failure rate and meet higher adaptability and stability; the combination mode of each copper ring part can meet more standards and has higher versatility; the insulation is high, meeting the high power less than 1000V and the low power less than 200V, effectively improving safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to make the technical problems, technical solutions and beneficial effects solved by the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0015] Figure 1 It is a schematic diagram of the overall assembly three-dimensional structure of the utility model.

[0016] Figure 2 It is a schematic diagram of the overall explosion structure of the utility model.

[0017] Figure 3 It is a schematic diagram of the cross-sectional structure of the present utility model.

[0018] Figure 4 It is another cross-sectional structural schematic diagram of the present invention.

[0019] Figure 5 It is a schematic diagram of the internal structure of the grounding brush and the power supply brush of the utility model.

[0020] Figure 6 It is a schematic diagram of the exploded structure of the grounding brush and the power supply brush of the utility model.

[0021] Markings in the figure: 1 is the communication copper ring part, 2 is the grounding copper ring part, 3 is the power supply copper ring part, 4 is the part partition, 5 is the lower partition, 6 is the lower base, 7 is the upper partition, 8 is the upper base, 9 is the center screw, 10 is the terminal block, 11 is the upper support plate, 12 is the middle support plate, 13 is the lower support plate, 14 is the insulating plate, 15 is the upper fixing column, 16 is the grounding brush, 17 is the power supply brush, 18 is the metal lining plate, 19 is the lower fixing column , 20 is the communication brush, 21 is the outer edge screw, 22 is the upper bearing, 23 is the lower bearing, 24 is the communication copper ring, 25 is the communication partition, 26 is the multi-slot brush holder, 27 is the small brush, 28 is the small compression spring, 29 is the brush pressure plate, 30 is the double-ear brush holder, 31 is the large brush, 32 is the large compression spring, 33 is the brush shrapnel, 34 is the brush copper plate, 35 is the threaded terminal block, 36 is the power supply copper ring, and 37 is the grounding copper ring. DETAILED DESCRIPTION

[0022] As shown in the accompanying drawings, this embodiment provides a communication charging slip ring, which includes a shaft component located in the middle and a rotating component that can rotate externally relative to the shaft component.

[0023] The shaft components include a communication copper ring part 1 at the bottom, a grounding copper ring part 2 in the middle and a power supply copper ring part 3 at the top. The communication copper ring part 1, the grounding copper ring part 2 and the power supply copper ring part 3 are separated by partition plates 4 respectively.

[0024] The communication copper ring portion 1 includes multiple stacked communication copper rings 24, designed to carry a rated current of 20A while also meeting light-load charging requirements. A communication separator 25 is placed between adjacent communication copper rings 24. The optimal number of communication copper rings 24 is 12. Since the theoretical maximum number of communication cores is 12, this design can meet over 95% of market requirements.

[0025] The power supply copper ring portion 3 includes two power supply copper rings 36 distributed above and below. The two power supply copper rings 36 are respectively connected to a terminal block 10. The two power supply copper rings 36 are used to pass the power supply current. A partition plate 4 is also provided between the two power supply copper rings 36. The grounding copper ring portion 2 is provided with a grounding copper ring 37 for grounding.

[0026] A lower partition 5 and a lower base 6 are arranged in sequence below the communication copper ring part 1, and an upper partition 7 and an upper base 8 are arranged in sequence above the power supply copper ring part 3. The upper base 8, the upper partition 7, the power supply copper ring part 3, the grounding copper ring part 2, the communication copper ring part 1 and the partitions 4 of each part are connected together by multiple central screws 9 and nuts.

[0027] Wiring lugs 10 are respectively led out from the two power supply copper rings 36 of the power supply copper ring part 3 and the grounding copper ring 37 of the grounding copper ring part 2. By leading the power supply copper ring 36 and the grounding copper ring 37 to the outside of the slip ring through the wiring lugs 10, wiring installation is facilitated.

[0028] The rotating parts include an upper support plate 11, an intermediate support plate 12, and a lower support plate 13. An insulating plate 14 is provided closely below the upper support plate 11. The insulating plate 14 is used to insulate the uppermost brush copper ring and other mechanisms from the support plate and increase the electrical clearance and creepage distance.

[0029] A plurality of upper fixing posts 15 are provided between the insulating plate 14 and the intermediate support plate 12. The power supply copper ring 3 and the grounding copper ring 2 are located between the insulating plate 14 and the intermediate support plate 12. Grounding brushes 16 and power supply brushes 17 are provided on the upper fixing posts 15 to match the grounding copper ring 2 and the power supply copper ring 3, respectively. Each of the two power supply copper rings 36 corresponds to a power supply brush 17.

[0030] The grounding brush 16 and the power brush 17 have the same structure, both including a double-eared brush holder 30, a large brush 31, a large compression spring 32 corresponding to the large brush 31, a brush spring 33, a brush copper plate 34, and a threaded terminal block 35. The double-eared brush holder 30 is mounted on the upper fixed column 15 via earrings at both ends. The large brush 31 is located in a slot in the middle of the double-eared brush holder 30. The brush copper plate 34 is located above the large brush 31 and connected to the double-eared brush holder 30. The threaded terminal block 35 is located to the side of the double-eared brush holder 30 and connected to the brush copper plate 34, serving as a terminal block and cover. The two ends of the large compression spring 32 contact the large brush 31 and the threaded terminal block 35, respectively. The brush spring 33 is located below the large brush 31 and presses the large brush 31 against the brush copper plate 34.

[0031] A metal lining plate 18 is provided closely below the middle support plate 12. The metal lining plate 18 serves as a metal shielding layer and is grounded to the external shell through bolts. The influence of high-frequency charging will be blocked by the metal lining plate 18, thereby ensuring that the microcurrent of the signal line will not be disturbed.

[0032] Multiple lower fixing posts 19 corresponding to upper fixing posts 15 are positioned between the metal backing plate 18 and the lower support plate 13. The communication copper ring 1 is positioned between the metal backing plate 18 and the lower metal plate. Two communication brushes 20 are provided, which mate with the communication copper ring 24 and are connected to both the metal backing plate 18 and the lower support plate 13.

[0033] The communication brush 20 includes a multi-slot brush holder 26, multiple small brushes 27, small compression springs 28 corresponding to the small brushes 27, and a brush pressure plate 29. The multi-slot brush holder 26 is connected to the metal lining 18 and the lower support plate 13. Each small brush 27 is respectively located in each slot of the multi-slot brush holder 26 and an electronic wire is welded at the tail. Each small compression spring 28 passes through each electronic wire and presses each small brush 27 respectively. After the brush pressure plate 29 presses the small compression spring 28, it is connected and fixed to the multi-slot brush holder 26.

[0034] An outer edge screw 21 passes through the corresponding upper fixing column 15 and lower fixing column 19 at the same time. The outer edge screw 21 passes through the upper support plate 11, the insulating plate 14, the middle support plate 12, the metal lining plate 18 and the lower support plate 13 at the same time and is fixed by a nut.

[0035] The upper support plate 11 and the upper base 8 are connected by an upper bearing 22, and the lower support plate 13 and the lower base 6 are connected by a lower bearing 23, so that the rotating parts and the shaft parts can rotate relative to each other. Through the rotation of the rotating parts, the brushes and the copper rings move relative to each other to achieve work.

[0036] It can be understood that the above specific description of the present invention is only used to illustrate the present invention and is not limited to the technical solutions described in the implementation methods of the present invention. Ordinary technicians in this field should understand that the present invention can still be modified or replaced by equivalents to achieve the same technical effects; as long as the use requirements are met, they are within the scope of protection of the present invention.

Claims

1. A communication charging slip ring, comprising a shaft component located in the middle and a rotating component that can rotate relative to the shaft component, characterized in that: The shaft-like component comprises a communication copper ring portion (1) at the bottom, a grounding copper ring portion (2) at the middle, and a power supply copper ring portion (3) at the top. The communication copper ring portion (1), the grounding copper ring portion (2), and the power supply copper ring portion (3) are separated by a partition plate (4). A lower partition plate (5) and a lower base (6) are sequentially arranged below the communication copper ring portion (1). An upper partition plate (7) and an upper base (8) are sequentially arranged above the power supply copper ring portion (3). The upper base (8), the upper partition plate (7), the power supply copper ring portion (3), the grounding copper ring portion (2), the communication copper ring portion (1), and each of the partition plates are arranged in a direction perpendicular to the axis of the shaft. (4) At the same time, they are connected together by multiple central screws (9) and nuts, and wiring pieces (10) are respectively led out from the power supply copper ring part (3) and the grounding copper ring part (2); the rotating part includes an upper support plate (11), an intermediate support plate (12), and a lower support plate (13); an insulating plate (14) is closely arranged below the upper support plate (11); a plurality of upper fixing columns (15) are arranged between the insulating plate (14) and the intermediate support plate (12); the power supply copper ring part (3) and the grounding copper ring part (2) are located between the insulating plate (14) and the intermediate support plate (12); The upper fixed column (15) is provided with a grounding brush (16) and a power supply brush (17) in cooperation with the grounding copper ring part (2) and the power supply copper ring part (3), respectively; a metal lining plate (18) is provided closely below the intermediate support plate (12); a plurality of lower fixed columns (19) corresponding to the upper fixed column (15) are provided between the metal lining plate (18) and the lower support plate (13); the communication copper ring part (1) is located between the metal lining plate (18) and the lower support plate (13); the metal lining plate (18) and the lower support plate (13) are connected together with a communication brush that cooperates with the communication copper ring (24); The brush (20) has an outer edge screw (21) passing through the corresponding upper fixed column (15) and the lower fixed column (19). The outer edge screw (21) passes through the upper support plate (11), the insulating plate (14), the intermediate support plate (12), the metal lining plate (18) and the lower support plate (13) and is fixed by a nut. The upper support plate (11) is connected to the upper base (8) through an upper bearing (22), and the lower support plate (13) is connected to the lower base (6) through a lower bearing (23), so that the rotating component and the shaft component can rotate relative to each other.

2. A communication charging slip ring according to claim 1, characterized in that: The communication copper ring portion (1) comprises a plurality of stacked communication copper rings (24), and a communication partition (25) is provided between two adjacent communication copper rings (24).

3. A communication charging slip ring according to claim 2, characterized in that: Twelve communication copper rings (24) are provided.

4. The communication charging slip ring according to claim 1, characterized in that: There are two communication brushes (20), and the communication brushes (20) include a multi-slot brush holder (26), a plurality of small brushes (27), small compression springs (28) corresponding to the small brushes (27), and a brush pressure plate (29). The multi-slot brush holder (26) is connected to the metal lining (18) and the lower support plate (13). Each of the small brushes (27) is located in a slot of the multi-slot brush holder (26) and an electronic wire is welded at the tail. Each of the small compression springs (28) passes through each of the electronic wires and presses each of the small brushes (27). The brush pressure plate (29) is connected and fixed to the multi-slot brush holder (26) after pressing the small compression springs (28).

5. The communication charging slip ring according to claim 1, characterized in that: The power supply copper ring portion (3) includes two power supply copper rings (36) distributed above and below, the two power supply copper rings (36) are respectively connected to a wiring piece (10), a partition plate (4) is also provided between the two power supply copper rings (36), and each power supply copper ring (36) corresponds to a power supply brush (17).

6. The communication charging slip ring according to claim 1, characterized in that: The grounding copper ring portion (2) is configured as a grounding copper ring (37), and the grounding copper ring (37) is connected to a wiring piece (10).

7. The communication charging slip ring according to claim 1, characterized in that: The grounding brush (16) and the power supply brush (17) have the same structure, and both include a double-ear brush holder (30), a large brush (31), a large compression spring (32) corresponding to the large brush (31), a brush shrapnel (33), a brush copper plate (34), and a threaded terminal block (35). The double-ear brush holder (30) is sleeved and clamped on the upper fixed column (15) through earrings at both ends. The large brush (31) is located in a slot in the middle of the double-ear brush holder (30). The brush copper plate (34) is located above the large brush (31) and is connected to the double-ear brush holder (30), the threaded terminal block (35) is located on the side of the double-ear brush holder (30) and is connected to the brush copper plate (34), the two ends of the large compression spring (32) are in contact with the large brush (31) and the threaded terminal block (35) respectively, and the brush shrapnel (33) is located below the large brush (31) and presses the large brush (31) and the brush copper plate (34) tightly.