Auger, conveying system and grain combine harvester
By adopting the positioning and interfacing surface structures with arc-shaped side wall surfaces and straight side wall surfaces on the shaft hole of the agitator, the angular misalignment problem when the agitator is assembled with the transmission mechanism is solved, the blade phase consistency and the stability of the transmission mechanism are achieved, and the production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202422567828.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-23
AI Technical Summary
In the prior art, there is a problem of shaft head angle misalignment when assembling the agitator and the transmission mechanism, resulting in differences in blade phases, resulting in poor material transport, wear of blades and damage to the transmission mechanism.
The axial hole structure is adopted that combines arc-shaped side wall surfaces and straight side wall surfaces to achieve accurate positioning through the positioning surface and the plug-in surface to prevent misalignment of the shaft head assembly angle, ensure the blade phase consistency and the stability of the transmission mechanism.
Effectively prevent angle misalignment after shaft head assembly, ensure blade phase consistency, improve production efficiency, reduce product quality risks, and reduce transmission mechanism damage.
Smart Images

Figure CN223261951U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of auger technology, and in particular to an auger, a conveying system and a grain combine harvester. Background Art
[0002] At present, for the auger conveying system, multiple augers are generally used together in sequence, wherein two adjacent augers are generally connected through a shaft head structure and a transmission mechanism. However, the regular hexagonal shaft hole in the existing technology will have the problem of shaft head angle misalignment during the assembly process with the shaft head of the transmission mechanism. The shaft head assembly angle misalignment will cause the difference in the connection phase angle between the end of the preceding auger blade and the starting end of the succeeding auger blade. If the blade angle is unreasonable, it will most intuitively cause motion interference between the blades. What is more difficult to detect is that it will cause material transportation to be not smooth, blade wear, conveying resistance and load to increase, and damage to the transmission mechanism. Utility Model Content
[0003] The purpose of the present application is to provide an auger, a conveying system and a grain combine harvester, which solves the technical problems in the prior art that, during the assembly of the auger with the corresponding transmission mechanism, the shaft head angle misalignment occurs, which in turn causes motion interference between the blades and phase differences between the auger blades, thereby leading to uneven material transportation, blade wear, increased conveying resistance and load, and damage to the transmission mechanism.
[0004] The present application provides an auger, comprising: a main shaft, blades, a first shaft head, and a second shaft head; wherein the blades are arranged on the outer wall of the main shaft and extend in a spiral shape along the outer wall of the main shaft;
[0005] Along the axial direction of the main shaft, the first shaft head and the second shaft head are respectively arranged at both ends of the main shaft, and the first shaft head and / or the second shaft head are formed with an axial hole for connecting an external target shaft; any of the axial holes includes a positioning surface and a plug-in surface, and the target shaft is formed with an auxiliary positioning surface and an auxiliary plug-in surface, and the auxiliary positioning surface is adapted to the positioning surface and is used to position the auger to maintain its installation phase, and the auxiliary plug-in surface is adapted to the plug-in surface and is used to assemble the main shaft of the auger and the target shaft together.
[0006] In the above technical solution, further, the positioning surface is an arc surface, and along the central axis of the main shaft, the center of the projection of the arc surface coincides with the central axis of the main shaft; the plug-in surface is a plane.
[0007] In any of the above technical solutions, further, any of the axial holes includes five planar plug-in surfaces and one arc-shaped positioning surface.
[0008] In any of the above technical solutions, further, the angle between any two adjacent planar plug-in surfaces is 120°.
[0009] The present application also provides a conveying system, comprising the auger described in any of the above technical solutions, and the transmission mechanism is formed with the target axis, thus having all the beneficial technical effects of the auger, which will not be repeated here.
[0010] In the above technical solution, further, the transmission mechanism is a gear transmission structure.
[0011] In any of the above technical solutions, further, any two adjacent augers are arranged at an angle, and the transmission mechanism includes two meshing bevel gears, and the gear shaft of one of the bevel gears is connected to the shaft hole of the first shaft head or the second shaft head of an adjacent augers, and the gear shaft of the other bevel gear is connected to the shaft hole of the first shaft head or the second shaft head of another adjacent augers.
[0012] In any of the above technical solutions, further, the bevel gear and the target shaft are an integrated structure; or the bevel gear and the target shaft are separate structures and are detachably connected via a spline.
[0013] In any of the above technical solutions, further, the number of the augers is at least two and they are arranged at an angle.
[0014] In any of the above technical solutions, further, the conveying system also includes a conveying channel, and the transmission mechanism and the auger are both arranged in the conveying channel.
[0015] The present application also provides a grain combine harvester, comprising the conveying system described in any of the above technical solutions, and thus having all the beneficial technical effects of the conveying system, which will not be repeated here.
[0016] Compared with the prior art, the present invention has the following advantages:
[0017] The auger provided in the present application adopts a structure in which the arc-shaped side wall surface and the flat side wall surface cooperate with each other for the shaft hole of the shaft head at both ends of its main shaft, thereby playing a role in preventing installation errors and realizing precise positioning. In other words, it can effectively prevent the problem of angular misalignment of the shaft head after assembly, thereby solving the problem of phase difference in the connection of the auger blades, ensuring the consistency of the blade phase, and also playing a role in ensuring the transmission mechanism. At the same time, it can effectively prevent errors during the assembly process, improve production efficiency, and greatly reduce product quality risks. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the specific implementation methods of the present application or the technical solutions in the prior art, the following is a brief introduction to the drawings required for use in the specific implementation methods or the description of the prior art. Obviously, the drawings described below are some implementation methods of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0019] Figure 1 A schematic diagram of the structure of the auger provided in an embodiment of the present application;
[0020] Figure 2 Another structural schematic diagram of the auger provided in an embodiment of the present application;
[0021] Figure 3 for Figure 2 Schematic diagram of the enlarged structure at A;
[0022] Figure 4 Another structural schematic diagram of the auger provided in an embodiment of the present application;
[0023] Figure 5 for Figure 4 A schematic diagram of the enlarged structure at B;
[0024] Figure 6 A schematic diagram of the structure of the delivery system provided in an embodiment of the present application;
[0025] Figure 7 for Figure 6 Schematic diagram of the enlarged structure at C;
[0026] Figure 8 A schematic diagram of a portion of the structure of the transmission mechanism provided in an embodiment of the present application;
[0027] Figure 9 An assembly diagram of the target shaft and shaft hole of the transmission mechanism provided in an embodiment of the present application;
[0028] Figure 10 A schematic diagram of the structure of a bevel gear provided in an embodiment of the present application;
[0029] Figure 11 Another structural schematic diagram of the bevel gear provided in an embodiment of the present application;
[0030] Figure 12 Another structural schematic diagram of the delivery system provided in an embodiment of the present application;
[0031] Figure 13 This is another structural schematic diagram of the bevel gear provided in an embodiment of the present application.
[0032] Reference numerals:
[0033] 10-auger, 1-main shaft, 2-blade, 3-first shaft head, 4-second shaft head, 5-axis hole, 51-positioning surface, 52-plugging surface, 20-transmission mechanism, 201-bevel gear, 202-target shaft, 2021-auxiliary positioning surface, 2022-auxiliary plugging surface, 30-conveying channel. DETAILED DESCRIPTION
[0034] The technical solution of the present application will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments.
[0035] The components of the embodiments of the present application generally described and shown in the drawings herein may be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of the present application.
[0036] Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making any creative work shall fall within the scope of protection of this application.
[0037] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this application and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0038] In the description of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.
[0039] Refer to the following Figures 1 to 13 The following describes an auger 10 , a conveying system, and a grain combine harvester according to some embodiments of the present application.
[0040] Example 1
[0041] See also Figures 1 to 5 、 Figures 8 to 11As shown, an embodiment of the present application provides an auger 10, comprising: a main shaft 1, blades 2, a first shaft head 3, and a second shaft head 4; wherein the blades 2 are arranged on the outer wall of the main shaft 1 and extend in a spiral shape along the outer wall of the main shaft 1;
[0042] Along the axial direction of the main shaft 1, the first shaft head 3 and the second shaft head 4 are respectively arranged at both ends of the main shaft 1, and the first shaft head 3 and the second shaft head 4 are both formed with an axial hole 5 for connecting the external target shaft 202; the axial hole 5 of the first shaft head 3 and the second shaft head 4 includes a positioning surface 51 and a plug-in surface 52, and the target shaft 202 is formed with an auxiliary positioning surface 2021 and an auxiliary plug-in surface 2022, and the auxiliary positioning surface 2021 is adapted to the positioning surface 51 and is used to position the auger 10 to maintain its installation phase, and the auxiliary plug-in surface 2022 is adapted to the plug-in surface 52 and is used to assemble the main shaft 1 of the auger 10 and the target shaft 202 together.
[0043] According to the structure described above, it can be known that, for the shaft hole 5, a structure in which the positioning surface 51 and the plug-in surface 52 cooperate is adopted, wherein the plug-in surface 52 of the shaft hole 5 cooperates with the auxiliary plug-in surface 2022 of the target shaft 202, thereby realizing the assembly of the shaft hole 5 and the target shaft 202, and the positioning surface 51 of the shaft hole 5 cooperates with the auxiliary positioning surface 2021 of the target shaft 202, which is different from the cooperation between the plug-in surface 52 and the auxiliary plug-in surface 2022, thereby playing a role in preventing installation errors and realizing precise positioning. In other words, it can effectively prevent the problem of angular misalignment after assembly of the shaft head, thereby solving the problem of phase difference in the connection of the auger blades, ensuring the consistency of the blade phase, and also playing a role in ensuring the transmission structure. At the same time, error prevention can be effectively achieved during the assembly process, which improves production efficiency and greatly reduces product quality risks.
[0044] In this embodiment, preferably, Figure 2 As shown, the positioning surface 51 is an arc surface, and along the central axis of the main shaft 1, the center of the projection of the arc surface coincides with the central axis of the main shaft 1; the plug-in surface 52 is a plane.
[0045] According to the structure described above, the center of the arc of the positioning surface 51, i.e. the arc surface, is made to coincide with the central axis of the main shaft 1, thereby avoiding overall skewness after assembly and greatly ensuring the rationality of the angle between the shaft head and the blade.
[0046] In this embodiment, preferably, Figure 3 and Figure 5 As shown, any axial hole 5 includes five planar plug-in surfaces 52 and one arc-shaped positioning surface 51 .
[0047] According to the structure described above, the five planar plug-in surfaces 52 and the arc-shaped positioning surface 51 form a hexagonal structure, which not only prevents incorrect installation but also facilitates assembly and processing.
[0048] In this embodiment, preferably, Figure 3 As shown, the angle between any two adjacent planar plug-in surfaces 52 is 120°; the lengths of the five planar plug-in surfaces 52 are all equal, that is, along the axial direction of the main shaft 1, the side lengths of the projections of the five planar plug-in surfaces 52 are all equal.
[0049] As can be seen from the above-described structure, designing any of the axial holes 5 to resemble a regular hexagonal deformation structure not only ensures assembly accuracy, but also serves as a foolproof method and facilitates manufacturing. Of course, this is not the only option; the lengths of the five planar plug-in surfaces 52 can also be unequal, depending on actual needs.
[0050] It should be noted that: any axial hole 5 is not limited to including five planar plug-in surfaces 52 and one arc-shaped positioning surface 51, but may also include four planar plug-in surfaces 52 and one arc-shaped positioning surface 51, or include three planar plug-in surfaces 52 and one arc-shaped positioning surface 51, etc., or include five planar plug-in surfaces 52 and one arc-shaped positioning surface 51, or include three planar plug-in surfaces 52 and two arc-shaped positioning surfaces 51, etc. In other words, it is mainly necessary to ensure that any axial hole 5 includes a planar plug-in surface 52 and a arc-shaped positioning surface 51, that is, it can achieve the purpose of incorrect installation, and the specific design is based on actual needs.
[0051] In this embodiment, preferably, Figure 2 As shown, along the axis direction of the main shaft 1, the outer edge of the projection of the blade 2 away from the main shaft 1 is circular, and its center coincides with the axis center of the main shaft 1, which can smoothly and quickly transport the material and avoid excessive accumulation of material in a certain place, which may cause blockage, etc. Of course, it is not limited to this.
[0052] Example 2
[0053] See also Figures 6 to 8 As shown, the second embodiment of the present application further provides a conveying system, including the auger 10 described in the above-mentioned first embodiment, and thus has all the beneficial technical effects of the auger 10, and the same technical features and beneficial effects are not repeated.
[0054] In this embodiment, preferably, Figures 6 to 8 As shown, the conveying system further includes a transmission mechanism 20 , and any two adjacent augers 10 are connected via the transmission mechanism 20 , and the transmission mechanism 20 forms the aforementioned target axis 202 .
[0055] According to the structure described above, it can be known that all the dragons can be driven to rotate through the transmission mechanism 20, thereby realizing the transportation of materials.
[0056] It should be noted that the target shaft 202 can adopt the following two structures. For example, the first structure is to integrally mold the target shaft 202 at the rear of the bevel gear 201 described below. The second structure is to insert the target shaft 202 into the spline hole with an internal spline hole inside the bevel gear 201. The target shaft 202 has an external spline at one end and a positioning surface 51 and an inserting surface 52 at the other end. Of course, the present invention is not limited to this structure and can be selected according to actual needs.
[0057] In this embodiment, preferably, Figure 6 and Figure 7 As shown, the transmission mechanism 20 is a gear transmission structure.
[0058] According to the structure described above, the gear transmission mechanism is stable and reliable, suitable for application in the transmission field, and has a long service life. Of course, it is not limited to this.
[0059] In this embodiment, preferably, Figure 6 、 Figure 7 As shown, any two adjacent augers 10 are arranged at an angle, and the transmission mechanism 20 includes two meshing bevel gears 201, and the two bevel gears 201 are formed with a target shaft 202, and the target shaft 202 of one of the bevel gears 201 is connected to the shaft hole 5 of the first shaft head 3 or the second shaft head 4 of an adjacent augers 10, and the target shaft 202 of the other bevel gear 201 is connected to the shaft hole 5 of the first shaft head 3 or the second shaft head 4 of another adjacent augers 10.
[0060] According to the structure described above, it can be known that the switching and transmission between two augers 10 at different angles can be achieved through the engagement between the bevel gears 201, thereby meeting the use requirements.
[0061] Further, preferably, Figure 10 and Figure 11 As shown, the bevel gear 201 and the target shaft 202 are an integrated structure, which has high overall strength, is not easy to damage, and has a long service life. Of course, it is not limited to this, and other structures can also be used, for example: see Figure 13 As shown, the bevel gear 201 and the target shaft 202 are split structures and are detachably connected via splines, which is a detachable connection structure that facilitates subsequent disassembly and maintenance.
[0062] In this embodiment, preferably, Figure 6 As shown, there are three augers 10 , one of which is arranged along the horizontal direction, and the other one is arranged along the vertical direction.
[0063] According to the structure described above, the three augers 10 cooperate to realize material transmission in an L-shaped path, thereby transporting materials from site A to site B with completely different height and orientation, thus meeting the transportation requirements.
[0064] It should be noted that the number of augers 10 is not limited to three, but can also be two or more than three, such as four, five, etc., and the number of transmission mechanisms 20 is one less than the number of augers 10, which is selected according to actual needs.
[0065] In addition, the orientation of the auger 10 is not limited to the aforementioned horizontal or vertical setting, and can also be designed according to actual needs, such as forming an obtuse angle or an acute angle with the horizontal direction or the vertical direction, etc., specifically designed according to actual needs.
[0066] In this embodiment, preferably, Figure 6 As shown, the conveying system further includes a conveying channel 30 , and the transmission mechanism 20 and the auger 10 are both disposed in the conveying channel 30 .
[0067] According to the structure described above, the material is confined in the conveying channel 30, and can be conveyed in a designated area to avoid scattering to other areas. Of course, it is not limited to this, and an arc-shaped conveying pipe or the like can also be provided.
[0068] Example 3
[0069] Embodiment 3 of the present application also provides a grain combine harvester, including the conveying system described in the above-mentioned embodiment 1, and thus has all the beneficial technical effects of the conveying system, and the same technical features and beneficial effects are no longer repeated.
[0070] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some or all of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A auger, characterized in that: include: A main shaft, blades, a first shaft head and a second shaft head; wherein the blades are arranged on the outer wall of the main shaft and extend in a spiral shape along the outer wall of the main shaft; Along the axial direction of the main shaft, the first shaft head and the second shaft head are respectively arranged at both ends of the main shaft, and the first shaft head and / or the second shaft head are formed with an axial hole for connecting an external target shaft; any of the axial holes includes a positioning surface and a plug-in surface, and the target shaft is formed with an auxiliary positioning surface and an auxiliary plug-in surface, and the auxiliary positioning surface is adapted to the positioning surface and is used to position the auger to maintain its installation phase, and the auxiliary plug-in surface is adapted to the plug-in surface and is used to assemble the main shaft of the auger and the target shaft together.
2. The auger according to claim 1, characterized in that The positioning surface is an arc surface, and along the central axis of the main shaft, the center of the projection of the arc surface coincides with the central axis of the main shaft; the plug-in surface is a plane.
3. The auger according to claim 2, characterized in that Any of the axial holes includes five planar plug-in surfaces and one arc-shaped positioning surface.
4. The auger according to claim 3, characterized in that The included angle between any two adjacent planar plug-in surfaces is 120°.
5. A conveying system, characterized in that: The invention comprises a transmission mechanism and a plurality of augers according to any one of claims 1 to 4, wherein any two adjacent augers are connected via the transmission mechanism, and the transmission mechanism forms the target axis.
6. The conveying system according to claim 5, characterized in that The transmission mechanism is a gear transmission structure.
7. The conveying system according to claim 6, characterized in that Any two adjacent augers are arranged at an angle, and the transmission mechanism includes two meshing bevel gears, and both bevel gears are formed with a target axis, and the target axis of one of the bevel gears is connected to the axial hole of the first shaft head or the second shaft head of an adjacent augers, and the target axis of the other bevel gear is connected to the axial hole of the first shaft head or the second shaft head of another adjacent augers.
8. The conveying system according to claim 7, characterized in that The bevel gear and the target shaft are an integrated structure; or the bevel gear and the target shaft are separate structures and are detachably connected via a spline.
9. The conveying system according to claim 5, characterized in that The number of the augers is at least two and they are arranged at an angle; and / or The conveying system further includes a conveying channel, and the transmission mechanism and the auger are both arranged in the conveying channel.
10. A grain combine harvester, characterized in that: Comprising a delivery system as claimed in any one of claims 5 to 9.