Carbon enzyme polymerization controlled-release fertilizer granulation device

By adjusting the distance between the granulation column and the granulation shell in the granulation device and the cleaning mechanism, the problem that existing equipment cannot flexibly adjust the particle size, and the particle control according to crop needs is achieved and the through hole prevention is prevented, which improves the granulation efficiency and particle uniformity.

CN223263785UActive Publication Date: 2025-08-26DOW AGROSCIENCES BIOLOGICAL ENG(QINGDAO) CO LTD
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Patent Information

Application Number
CN202423155314.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-08-26
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

The existing equipment cannot flexibly adjust the distance between the granulation column and the granulation shell according to the needs during granulation, resulting in the particle size being unable to meet the needs of different crops.

Method used

A carbonase polymerized controlled-release fertilizer granulation device is designed to adjust the distance between the first and second granulation columns and the granulation shell through the adjustment mechanism, and avoid blockage through the gear meshing and cleaning mechanism, so as to achieve flexible control of particle size.

Benefits of technology

The fertilizer particle size is flexibly adjusted according to different crop needs, avoiding through hole blockage, and improving granulation efficiency and particle uniformity.

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Abstract

The utility model provides a carbon enzyme polymerization controlled-release fertilizer granulation device, and belongs to the technical field of carbon enzyme polymerization controlled-release fertilizer granulation. The carbon enzyme polymerization controlled-release fertilizer granulation device comprises a base, a processing shell is installed at the top of the base, a discharging opening is formed in the processing shell, an adjusting mechanism is arranged in the processing shell and comprises a filter shell, a rotating column and a first sliding rod, and the filter shell is fixedly installed on the inner wall of the processing shell. Through the arrangement of the adjusting mechanism, when the first sliding rod slides in the first straight notch, the distance between the first granulation column and the granulation shell can be adjusted, and when the second sliding rod slides in the second straight notch, the distance between the second granulation column and the granulation shell can be adjusted; compared with the prior art, the fertilizer granulator has the advantages that the size of granules can be controlled during granulation, the use by people is facilitated, and the appropriate size of fertilizer granules can be flexibly adjusted according to different crop requirements.
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Description

Technical Field

[0001] The utility model relates to the technical field of carbon enzyme polymerization controlled-release fertilizer granulation, in particular to a carbon enzyme polymerization controlled-release fertilizer granulation device. Background Art

[0002] Carbon enzyme polymer controlled-release fertilizer is a new type of controlled-release fertilizer. Through special coating technology or added polymers and other ingredients, the release rate of nutrients in the fertilizer is controlled, so that the nutrients can be released slowly and continuously according to the needs of crops in different growth stages, thereby extending the fertilizer effect period, reducing the number of fertilizations, and improving fertilizer utilization. In order to facilitate people's use, carbon enzyme polymer controlled-release fertilizer is generally squeezed on the granulation shell through a granulation column to make the fertilizer in granular form.

[0003] When the existing equipment is in use, the distance between the granulation column and the granulation shell is usually kept unchanged, which results in that the granulation cannot be changed according to people's needs, making it inconvenient for people to use. Utility Model Content

[0004] In order to make up for the above deficiencies, the present invention provides a carbon enzyme polymerization controlled-release fertilizer granulation device that overcomes the above technical problems or at least partially solves the above problems.

[0005] The utility model is achieved in this way:

[0006] The utility model provides a carbon enzyme polymerization controlled release fertilizer granulation device, comprising a base, a processing shell installed on the top of the base, a discharge port installed inside the processing shell, and an adjustment mechanism provided inside the processing shell, the adjustment mechanism comprising:

[0007] A filter housing, the filter housing being fixedly mounted on the inner wall of the processing housing, a support seat being fixedly mounted on the top of the filter housing, a granulation shell being fixedly mounted on the top of the support seat, and a plurality of through holes being opened in an annular array on the granulation shell;

[0008] A rotating column is rotatably mounted inside the granulation shell, a support plate is fixedly mounted on the top of the rotating column, and a first straight slot and a second straight slot are formed on the support plate;

[0009] A first slide rod, the first slide rod sliding sleeve is arranged inside the first straight slot, the first granulation column is fixedly installed on the bottom of the first slide rod, the second straight slot is internally slidably sleeved with a second slide rod, and the second granulation column is fixedly installed on the bottom of the second slide rod.

[0010] In a preferred solution, the first granulation column and the second granulation column are both provided with a plurality of key teeth, a first gear is fixedly mounted on the top of the first slide rod, and a second gear is fixedly mounted on the top of the second slide rod.

[0011] In a preferred embodiment, a baffle is fixedly installed on the inner wall of the granulation shell, a gear ring is integrally formed on the top of the granulation shell, the first gear and the second gear are both meshed with the gear ring, and a protective shell is integrally formed on the top of the gear ring.

[0012] In a preferred embodiment, a third straight slot extending from top to bottom is provided on the support plate, a stirring rod is provided on the internal sliding sleeve of the third straight slot, a third gear is fixedly installed on the top of the stirring rod, and a stirring blade is fixedly provided on the surface of the stirring rod.

[0013] In a preferred embodiment, the first gear and the second gear are both meshed and connected with the third gear, the top of the third gear is rotatably mounted with a first positioning plate and a second positioning plate, the other end of the first positioning plate is rotatably connected to the top of the first gear, and the other end of the second positioning plate is rotatably connected to the top of the second gear.

[0014] In a preferred solution, a plurality of positioning holes are provided on the top of the second positioning plate, and bolts are threadedly installed between the first positioning plate and the positioning holes.

[0015] In a preferred embodiment, a cleaning mechanism is provided on the top of the support plate, and the cleaning mechanism includes a rotating rod, and a first cleaning rod is fixedly mounted on the top of the rotating rod, and the first cleaning rod is in contact with the outer wall of the granulation shell.

[0016] In a preferred solution, a second cleaning rod is fixedly mounted on the bottom of the first cleaning rod, and the bottom of the second cleaning rod is in contact with the top of the filter housing.

[0017] The utility model provides a carbon enzyme polymerization controlled-release fertilizer granulation device, the beneficial effects of which include:

[0018] 1. By setting an adjustment mechanism, when the first slide rod slides inside the first straight slot, the distance between the first granulation column and the granulation shell can be adjusted; when the second slide rod slides inside the second straight slot, the distance between the second granulation column and the granulation shell can be adjusted, so that the particle size during granulation can be controlled, which is convenient for people to use. Compared with the existing technology, the fertilizer particles of appropriate size can be flexibly adjusted according to different crop needs.

[0019] 2. By setting up a cleaning mechanism, when the support plate rotates, it drives the rotating rod to rotate, thereby driving the first cleaning rod to rotate. Since the first cleaning rod contacts the outer wall of the granulation shell, the first cleaning rod scratches the through hole to avoid blockage of the through hole. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0021] Figure 1 It is a schematic diagram of the overall structure provided by the embodiment of the utility model;

[0022] Figure 2 A schematic structural diagram of a gear ring and a baffle is provided for an embodiment of the present utility model;

[0023] Figure 3 A schematic diagram of the structure of the first gear, the second gear and the third gear is provided as a top view for an embodiment of the utility model;

[0024] Figure 4 A partial cross-sectional view of a first granulation column and a second granulation column is provided for an embodiment of the present utility model;

[0025] Figure 5 A partial cross-sectional view of a first positioning plate is provided for an embodiment of the present utility model.

[0026] : In the figure: 1. base; 2. processing shell; 3. discharge port; 401. filter shell; 402. support seat; 403. granulation shell; 404. through hole; 405. rotating column; 406. support plate; 407. first straight notch; 408. second straight notch; 409. first slide bar; 410. first granulation column; 411. second slide bar; 412. second granulation column; 413. key tooth; 414. first gear; 415. second gear; 416. baffle; 417. gear ring; 418. protective shell; 419. third straight notch; 420. stirring rod; 421. third gear; 422. stirring blade; 423. first positioning plate; 424. second positioning plate; 425. positioning hole; 426. bolt; 501. rotating rod; 502. first cleaning rod; 503. second cleaning rod. DETAILED DESCRIPTION

[0027] Reference Figure 1-5The utility model provides a technical solution: a carbon enzyme polymerization controlled-release fertilizer granulation device, comprising a base 1, a processing shell 2 is installed on the top of the base 1, a discharge port 3 is installed inside the processing shell 2, an adjustment mechanism is provided inside the processing shell 2, the adjustment mechanism comprises a filter shell 401, a rotating column 405 and a first slide bar 409, the filter shell 401 is fixedly installed on the inner wall of the processing shell 2, a support seat 402 is fixedly installed on the top of the filter shell 401, a granulation shell 403 is fixedly installed on the top of the support seat 402, a plurality of through holes 404 are opened on the granulation shell 403 in an annular array, and a rotating column 405 is rotatably installed inside the granulation shell 403, and the rotating column 405 is located at the center of the granulation shell 403.

[0028] A support plate 406 is fixedly installed on the top of the rotating column 405, and a first straight slot 407 and a second straight slot 408 are opened on the support plate 406, which pass through the upper and lower parts. The first slide bar 409 is slidably sleeved inside the first straight slot 407, and the first granulation column 410 is fixedly installed on the bottom of the first slide bar 409. The second straight slot 408 is slidably sleeved inside with a second slide bar 411, and the second granulation column 412 is fixedly installed on the bottom of the second slide bar 411.

[0029] By setting an adjustment mechanism, when the rotating column 405 rotates, the support plate 406 is driven to rotate. At this time, the first granulation column 410 and the second granulation column 412 are in a limited state, and the first granulation column 410 and the second granulation column 412 revolve around the rotating column 405 as the center of the circle, so that the fertilizer is squeezed out from the through hole 404 by the first granulation column 410 and the second granulation column 412 and the granulation shell 403 to complete granulation and fall onto the filter shell 401. The granular fertilizer is filtered from the filter shell 401 through the second cleaning rod 503 and discharged through the discharge port 3.

[0030] When the first slide bar 409 slides inside the first straight slot 407, it drives the first granulation column 410 to move, thereby adjusting the distance between the first granulation column 410 and the granulation shell 403; when the second slide bar 411 slides inside the second straight slot 408, it drives the second granulation column 412 to move, thereby adjusting the distance between the second granulation column 412 and the granulation shell 403, so that the particle size during granulation can be controlled, which is convenient for people to use. Compared with the existing technology, fertilizer particles of appropriate size can be flexibly adjusted according to different crop needs.

[0031] It is worth noting that a motor is provided on the rear side of the base 1 , and the motor provides driving force for the rotation of the rotating column 405 through a transmission system.

[0032] Reference Figure 1-5The first granulation column 410 and the second granulation column 412 are both provided with a plurality of key teeth 413, the top of the first slide bar 409 is fixedly installed with a first gear 414, the top of the second slide bar 411 is fixedly installed with a second gear 415, and the inner wall of the granulation shell 403 is fixedly installed with a baffle 416.

[0033] The top of the granulation shell 403 is integrally formed with a ring gear 417, and the first gear 414 and the second gear 415 are both meshed and connected with the ring gear 417. The top of the ring gear 417 is integrally formed with a protective shell 418. By setting the ring gear 417, when the first granulation column 410 and the second granulation column 412 rotate, they respectively drive the first gear 414 and the second gear 415 to rotate. Through the meshing connection between the first gear 414 and the second gear 415 and the ring gear 417, the first granulation column 410 and the second granulation column 412 can also rotate while revolving around the rotating column 405 as the center, thereby improving the granulation effect.

[0034] Reference Figure 1-5 A third straight slot 419 is provided on the support plate 406, which runs through the upper and lower parts. A stirring rod 420 is provided in a sliding sleeve inside the third straight slot 419. A third gear 421 is fixedly installed on the top of the stirring rod 420. A stirring blade 422 is fixedly provided on the surface of the stirring rod 420. The first gear 414 and the second gear 415 are both meshed and connected with the third gear 421. The first positioning plate 423 and the second positioning plate 424 are rotatably installed on the top of the third gear 421.

[0035] The other end of the first positioning plate 423 is rotatably connected to the top of the first gear 414, and the other end of the second positioning plate 424 is rotatably connected to the top of the second gear 415. By setting the stirring rod 420, since the third gear 421 is engaged with the first gear 414 and the second gear 415, when the first gear 414 and the second gear 415 rotate, the third gear 421 is driven to rotate, thereby driving the stirring rod 420 and the stirring blade 422 to rotate. At this time, since the stirring rod 420 is limited in the third straight slot 419, the stirring rod 420 revolves around the rotating column 405 as the center of the circle, thereby stirring the fertilizer.

[0036] Reference Figure 1-5 A plurality of positioning holes 425 are provided on the top of the second positioning plate 424, and bolts 426 are threadedly installed between the first positioning plate 423 and the positioning holes 425. By setting the bolts 426, since the bolts 426 are threadedly installed inside the first positioning plate 423 and the positioning holes 425, the first positioning plate 423 and the second positioning plate 424 are positioned, so that the first gear 414, the second gear 415 and the third gear 421 are positioned.

[0037] When it is necessary to adjust the distance between the first granulation column 410 and the second granulation column 412 and the granulation shell 403, rotate the bolt 426 to unscrew the bolt 426, move the third gear 421 to make the stirring rod 420 slide inside the third straight slot 419, and through the cooperation of the first positioning plate 423 and the second positioning plate 424, and the limiting action of the first straight slot 407 and the second straight slot 408, the first gear 414 and the second gear 415 remain in a meshing state with the third gear 421, and the first gear 414 and the second gear 415 move in opposite directions, thereby simultaneously adjusting the distance between the first granulation column 410 and the second granulation column 412 and the granulation shell 403. After completion, the bolt 426 is threadedly installed between the first positioning plate 423 and the corresponding positioning hole 425 to complete the limiting again.

[0038] Reference Figure 1-5 A cleaning mechanism is provided on the top of the support plate 406, and the cleaning mechanism includes a rotating rod 501. A first cleaning rod 502 is fixedly installed on the top of the rotating rod 501. The first cleaning rod 502 is in contact with the outer wall of the granulation shell 403. By setting the cleaning mechanism, when the support plate 406 rotates, the rotating rod 501 is driven to rotate, thereby driving the first cleaning rod 502 to rotate. Since the first cleaning rod 502 is in contact with the outer wall of the granulation shell 403, the first cleaning rod 502 scratches the through hole 404 to avoid blockage of the through hole 404.

[0039] Reference Figure 1-5 The second cleaning rod 503 is fixedly installed at the bottom of the first cleaning rod 502, and the bottom of the second cleaning rod 503 is in contact with the top of the filter housing 401. By setting the second cleaning rod 503, when the first cleaning rod 502 rotates with the rotating column 405 as the center, the second cleaning rod 503 is driven to rotate. Since the bottom of the second cleaning rod 503 is in contact with the top of the filter housing 401, the second cleaning rod 503 scratches the filter holes on the filter housing 401, thereby preventing the filter housing 401 from being blocked and accumulated.

[0040] Specifically, the working process or working principle of the carbon enzyme polymerization controlled-release fertilizer granulation device is as follows: when in use, start the motor to drive the rotating column 405 to rotate. When the rotating column 405 rotates, it drives the support plate 406 to rotate. At this time, the first granulation column 410 and the second granulation column 412 are in a limited state. The first granulation column 410 and the second granulation column 412 revolve around the rotating column 405 as the center. When the first granulation column 410 and the second granulation column 412 rotate, they respectively drive the first gear 414 and the second gear 415 to rotate. The first gear 414 and the second gear 415 are meshed with the ring gear 417, so that the first granulation column 410 and the second granulation column 412 can also rotate while revolving around the rotating column 405 as the center.

[0041] Since the third gear 421 is meshed with the first gear 414 and the second gear 415, when the first gear 414 and the second gear 415 rotate, the third gear 421 is driven to rotate, thereby driving the stirring rod 420 and the stirring blade 422 to rotate. At this time, since the stirring rod 420 is limited in the third straight slot 419, the stirring rod 420 revolves around the rotating column 405 as the center of the circle, stirring the fertilizer. When the support plate 406 rotates, it drives the rotating rod 501 to rotate, thereby driving the first cleaning rod 502 to rotate.

[0042] Since the first cleaning rod 502 contacts the outer wall of the granulation shell 403, the first cleaning rod 502 scratches the through hole 404. When the first cleaning rod 502 rotates with the rotating column 405 as the center, it drives the second cleaning rod 503 to rotate. Since the bottom of the second cleaning rod 503 contacts the top of the filter shell 401, the second cleaning rod 503 scratches the filter holes on the filter shell 401, so that the fertilizer is squeezed by the first granulation column 410, the second granulation column 412 and the granulation shell 403, so that the fertilizer is squeezed out from the through hole 404 to complete granulation and fall onto the filter shell 401.

[0043] The granular fertilizer is filtered from the filter shell 401 through the second cleaning rod 503 and discharged through the discharge port 3. When the position between the first granulation column 410 and the second granulation column 412 and the granulation shell 403 needs to be adjusted, the bolt 426 is rotated to unscrew the bolt 426, and the third gear 421 is moved to make the stirring rod 420 slide inside the third straight slot 419.

[0044] Through the cooperation of the first positioning plate 423 and the second positioning plate 424, and the limiting action of the first straight slot 407 and the second straight slot 408, the first gear 414 and the second gear 415 remain in a meshing state with the third gear 421, and the first gear 414 and the second gear 415 move in opposite directions, thereby simultaneously adjusting the distance between the first granulation column 410 and the second granulation column 412 and the granulation shell 403. After completion, the bolt 426 is threadedly installed between the first positioning plate 423 and the corresponding positioning hole 425 to complete the limiting again.

Claims

1. A carbon enzyme polymerization controlled-release fertilizer granulation device, comprising a base (1), a processing shell (2) installed on the top of the base (1), and a discharge port (3) installed inside the processing shell (2), characterized in that: An adjustment mechanism is provided inside the processing shell (2), and the adjustment mechanism comprises: A filter housing (401), the filter housing (401) being fixedly mounted on the inner wall of the processing housing (2), a support seat (402) being fixedly mounted on the top of the filter housing (401), a granulation housing (403) being fixedly mounted on the top of the support seat (402), and a plurality of through holes (404) being formed in an annular array on the granulation housing (403); A rotating column (405) is rotatably mounted inside the granulation shell (403), a support plate (406) is fixedly mounted on the top of the rotating column (405), and a first straight slot (407) and a second straight slot (408) are formed on the support plate (406) and are connected vertically. A first slide bar (409) is slidably sleeved inside the first straight slot (407), a first granulation column (410) is fixedly mounted on the bottom of the first slide bar (409), a second slide bar (411) is slidably sleeved inside the second straight slot (408), and a second granulation column (412) is fixedly mounted on the bottom of the second slide bar (411).

2. The carbonase polymerization controlled-release fertilizer granulation device according to claim 1, characterized in that: A plurality of key teeth (413) are provided on the first granulation column (410) and the second granulation column (412), a first gear (414) is fixedly mounted on the top of the first slide bar (409), and a second gear (415) is fixedly mounted on the top of the second slide bar (411).

3. The carbon enzyme polymerization controlled-release fertilizer granulation device according to claim 2, characterized in that: A baffle (416) is fixedly mounted on the inner wall of the granulation shell (403), a gear ring (417) is integrally formed on the top of the granulation shell (403), the first gear (414) and the second gear (415) are both meshedly connected to the gear ring (417), and a protective shell (418) is integrally formed on the top of the gear ring (417).

4. The carbon enzyme polymerization controlled-release fertilizer granulation device according to claim 3, characterized in that: The support plate (406) is provided with a third straight slot (419) extending vertically therethrough. A stirring rod (420) is provided on a sliding sleeve inside the third straight slot (419). A third gear (421) is fixedly mounted on the top of the stirring rod (420). A stirring blade (422) is fixedly provided on the surface of the stirring rod (420).

5. The carbon enzyme polymerization controlled-release fertilizer granulation device according to claim 4, characterized in that: The first gear (414) and the second gear (415) are both meshed and connected with the third gear (421); the top of the third gear (421) is rotatably mounted with a first positioning plate (423) and a second positioning plate (424); the other end of the first positioning plate (423) is rotatably connected to the top of the first gear (414); and the other end of the second positioning plate (424) is rotatably connected to the top of the second gear (415).

6. The carbon enzyme polymerization controlled-release fertilizer granulation device according to claim 5, characterized in that: A plurality of positioning holes (425) are provided on the top of the second positioning plate (424), and bolts (426) are threadedly installed between the first positioning plate (423) and the positioning holes (425).

7. A carbon enzyme polymerization controlled-release fertilizer granulation device according to any one of claims 4 to 6, characterized in that: A cleaning mechanism is provided on the top of the support plate (406), and the cleaning mechanism comprises a rotating rod (501). A first cleaning rod (502) is fixedly mounted on the top of the rotating rod (501), and the first cleaning rod (502) is in contact with the outer wall of the granulation shell (403).

8. The carbon enzyme polymerization controlled-release fertilizer granulation device according to claim 7, characterized in that: A second cleaning rod (503) is fixedly mounted on the bottom of the first cleaning rod (502), and the bottom of the second cleaning rod (503) is in contact with the top of the filter housing (401).