Warped paperboard screening device for carton processing
By automatically aligning the cardboard with the limiting mechanism, the detection error problem caused by the cardboard size gap in the carton processing device is solved, and the detection accuracy and production efficiency are improved.
Patent Information
- Application Number
- CN202422069670.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-08-26
AI Technical Summary
When facing different models of cardboard, the existing carton processing devices have large size gaps and lack limit devices, resulting in large detection errors of infrared rangefinders, difficulty in aligning the cardboard, and reduced production efficiency.
The limiting mechanism is designed, including a first adjustment screw, a vertical limiting plate, a slide rod, a second adjustment screw, a moving plate and a transverse limiting plate. The cardboard is automatically aligned through screw adjustment to ensure that the detection range of the infrared rangefinder matches the cardboard size.
Improve cardboard alignment efficiency, reduce manual intervention, enhance detection accuracy, and improve production efficiency.
Smart Images

Figure CN223264311U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carton production, in particular to a device for screening warped paperboards used in carton processing. Background Art
[0002] During the carton processing process, some raw cardboards will bend due to internal stress and uneven moisture distribution. These warped cardboards are prone to positional displacement when processed into cartons, resulting in deviations in the processing of the cardboard and an increase in the scrap rate of the final finished cartons.
[0003] The utility model patent with patent application publication number CN 220444455 U discloses a device for screening warped cardboard for carton processing, including a bottom plate, a conveyor belt provided on the bottom plate, a top plate provided on the upper side of the conveyor belt, four support rods connected between the top plate and the bottom plate, a detection component provided at the bottom of the top plate, a motor provided at the top of the top plate, the output shaft of the motor passes through the top plate and is connected to the detection component, and a screening component is provided on one side of the conveyor belt. The utility model can use the detection component to perform two warping detections on the cardboard in the parallel transportation direction and the perpendicular transportation direction, fully detect the warping condition of the cardboard, and ensure the accuracy of the measurement results; after the measurement is completed, the screening component can automatically screen out the warped cardboard, without the need for manual detection and screening, thereby reducing labor costs and improving screening efficiency.
[0004] However, the above device still has some shortcomings in actual use. The most obvious one is that the sizes of different types of cardboards are often different and the difference is large. When the size of the cardboard is too small, the infrared rangefinder of the device lacks a limit device to match the moving range of the rangefinder with the size of the cardboard. The infrared rangefinder will also measure the distance between the rangefinder and the conveyor belt, which may result in erroneous detection results and cause errors. In addition, the device is transported to the lower side of the detection component through the conveyor belt, and it cannot be guaranteed that the cardboard is moved directly under the detection component. The operator needs to manually straighten and align it, which is difficult to operate and wastes a lot of time, reducing the operator's production efficiency.
[0005] Therefore, it is necessary to invent a warped cardboard screening device for carton processing to solve the above problems. Utility Model Content
[0006] The purpose of the utility model is to provide a device for screening warped cardboard for carton processing. By setting a limit mechanism, the problem that the sizes of different types of cardboards mentioned in the above background technology are often different and the difference is large is solved. When the size of the cardboard is too small, the infrared rangefinder of the device lacks a limit device to match the moving range of the rangefinder with the size of the cardboard. The infrared rangefinder also measures the distance between the rangefinder and the conveyor belt, which may cause an erroneous detection result. Moreover, the device is transported to the lower side of the detection component by the conveyor belt, and it cannot be guaranteed that the cardboard is moved directly under the detection component. The operator is required to manually straighten and align the cardboard, which is difficult to operate and wastes a lot of time, thereby reducing the operator's production efficiency.
[0007] According to one aspect of the present disclosure, the following technical solution is provided: a device for screening warped cardboard for carton processing, comprising an operating table assembly, a detection mechanism and a limiting mechanism, wherein the detection mechanism is arranged on the operating table assembly, and the limiting mechanism is installed on the detection mechanism and the operating table assembly, the operating table assembly comprises an operating table body and a fixing frame, the fixing frame is fixedly connected to the top of the operating table body, the detection mechanism comprises a mounting frame and a second sliding limiting groove, the second sliding limiting groove is provided on the inner wall of the mounting frame, and the limiting mechanism is used to automatically align the cardboard and limit the screening.
[0008] According to at least one embodiment of the present disclosure, a curved cardboard screening device for carton processing, the limiting mechanism includes a first adjusting screw, a vertical limiting plate, a sliding rod, a second adjusting screw, a movable plate and a transverse limiting plate. The first adjusting screw is threadedly connected to the bottom of the fixed frame and passes through the fixed frame, the vertical limiting plate is rotatably connected to the outside of the first screw, the sliding rod is slidably connected to the fixed frame and passes through the fixed frame, the second adjusting screw is threadedly connected to the mounting frame and passes through the mounting frame, the movable plate is rotatably connected to the outside of the second adjusting screw and the two ends of the movable plate are slidably connected to the mounting frame through the second sliding limiting groove, and the transverse limiting plate is fixedly connected to the bottom of the movable plate.
[0009] According to at least one embodiment of the bent cardboard screening device for carton processing disclosed herein, the operating table assembly also includes a first sliding limit groove, a side panel, a motor and a conveyor belt. The first sliding limit groove is opened on the surface of the fixed frame and passes through the fixed frame. The side panel is fixedly connected to the top of the operating table body. The motor is fixedly connected to the outside of the side panel and the output end of the motor passes through the side panel. The conveyor belt is rotatably connected to the outside of the side panel and one end is fixedly connected to the output end of the motor.
[0010] According to at least one embodiment of the present disclosure, a curved cardboard screening device for carton processing, the detection mechanism also includes an electric push rod, a sliding block, a sliding plate, a third sliding limit groove, a sliding rod, an infrared rangefinder and a handle, the electric push rod is fixedly arranged inside the first sliding limit groove, the sliding block is fixedly connected above the electric push rod and is slidingly connected to the fixed frame through the first sliding groove, the mounting frame is fixedly connected to the outside of the sliding block, the sliding plate is slidingly connected to the mounting frame through the second sliding limit groove and is located inside the mounting frame, the third sliding limit groove is opened on the surface of the sliding plate and passes through the sliding plate, the sliding rod is slidingly connected to the outside of the sliding plate through the third sliding limit groove, and the infrared rangefinder is fixedly connected below the sliding rod.
[0011] Technical effects and advantages of this utility model:
[0012] The utility model provides a limiting mechanism with a first adjusting screw, a vertical limiting plate, a sliding rod, a second adjusting screw, a movable plate and a transverse limiting plate, so that in actual use, the vertical limiting plate can be driven to move by rotating the first adjusting screw, and the vertical limiting plate drives the cardboard on the conveyor belt to move and align the cardboard in the vertical direction. The second adjusting screw is driven to slide the movable plate, and the sliding of the movable plate drives the transverse limiting plate to move and automatically align the cardboard in the transverse direction, thereby avoiding manual alignment of the cardboard by an operator, saving a lot of time and improving screening efficiency. After the cardboard is aligned, the moving range of the sliding plate and the sliding rod can be limited by the vertical limiting plate and the transverse limiting plate, so that the activity range of the infrared rangefinder is the same as the size of the cardboard, avoiding the infrared rangefinder detecting the distance between the conveyor belt and the cardboard when the size of the cardboard is small, thereby improving the accuracy of the detection data and improving the screening efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The accompanying drawings illustrate exemplary embodiments of the present disclosure and together with the description serve to explain the principles of the present disclosure. These drawings are included to provide a further understanding of the present disclosure and are incorporated in and constitute a part of this specification.
[0014] Figure 1 It is a front view of the overall structure of a warped cardboard screening device for carton processing according to one embodiment of the present disclosure.
[0015] Figure 2 It is a schematic diagram of the overall structure of a warped cardboard screening device for carton processing according to one embodiment of the present disclosure.
[0016] Figure 3 It is a side view of the overall structure of a warped cardboard screening device for carton processing according to one embodiment of the present disclosure.
[0017] Figure 4 It is a schematic diagram of a detection mechanism of a warped cardboard screening device for carton processing according to one embodiment of the present disclosure.
[0018] The specific reference numerals in the figure are:
[0019] 1. Operation table assembly; 11. Operation table body; 12. Fixed frame; 13. First sliding limit groove; 14. Side panel; 15. Motor; 16. Conveyor belt;
[0020] 2. Detection mechanism; 21. Electric push rod; 22. Sliding block; 23. Mounting frame; 24. Second sliding limit slot; 25. Sliding plate; 26. Third sliding limit slot; 27. Sliding rod; 28. Infrared rangefinder; 29. Handle;
[0021] 3. Limiting mechanism; 31. First adjusting screw; 32. Vertical limiting plate; 33. Sliding rod; 34. Second adjusting screw; 35. Moving plate; 36. Horizontal limiting plate. DETAILED DESCRIPTION
[0022] The present disclosure will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only intended to explain the relevant content and are not intended to limit the present disclosure. It should also be noted that, for ease of description, only the portions relevant to the present disclosure are shown in the accompanying drawings.
[0023] like Figures 1-4 As shown, the warped cardboard screening device for carton processing disclosed herein may include: an operating platform assembly 1, a detection mechanism 2, a limiting mechanism 3 and other components.
[0024] like Figure 2 As shown, in the present disclosure, the operating table assembly 1 includes an operating table body 11, a fixed frame 12, a first sliding limit groove 13, a side panel 14, a motor 15 and a conveyor belt 16, wherein the fixed frame 12 is fixedly connected to the top of the operating table body 11, the first sliding limit groove 13 is opened on the surface of the fixed frame 12 and passes through the fixed frame 12, the side panel 14 is fixedly connected to the top of the operating table body 11, the motor 15 is fixedly connected to the outside of the side panel 14 and the output end of the motor 15 passes through the side panel 14, and the conveyor belt 16 is rotatably connected to the outside of the side panel 14 and one end is fixedly connected to the output end of the motor 15.
[0025] Therefore, the operator places the cardboard on the conveyor belt 16 and then turns on the motor 15 to rotate. The motor 15 drives the conveyor belt 16 to move, thereby driving the cardboard to move. After moving to the appropriate position, the cardboard is aligned and inspected by the limiting mechanism 3 and the detection mechanism 2. Qualified cardboard is transported to one end by the conveyor belt 16 for collection, and unqualified cardboard is reversed by the motor 15 and transported to the other end of the conveyor belt for collection and screening.
[0026] like Figure 3-4 As shown, in a preferred embodiment, the detection mechanism 2 includes an electric push rod 21, a sliding block 22, a mounting frame 23, a second sliding limit groove 24, a sliding plate 25, a third sliding limit groove 26, a sliding rod 27, an infrared rangefinder 28 and a handle 29, wherein the electric push rod 21 is fixedly arranged inside the first sliding limit groove 13, the sliding block 22 is fixedly connected to the top of the electric push rod 21 and is slidingly connected to the fixing frame 12 through the first sliding groove, the mounting frame 23 is fixedly connected to the outside of the sliding block 22, the sliding plate 25 is slidingly connected to the mounting frame 23 through the second sliding limit groove 24 and is located inside the mounting frame 23, the third sliding limit groove 26 is opened on the surface of the sliding plate 25 and passes through the sliding plate 25, the sliding rod 27 is slidingly connected to the outside of the sliding plate 25 through the third sliding limit groove 26, and the infrared rangefinder 28 is fixedly connected below the sliding rod 27.
[0027] like Figure 3-4 As shown, in the present disclosure, the limiting mechanism 3 includes a first adjusting screw 31, a vertical limiting plate 32, a sliding rod 33, a second adjusting screw 34, a movable plate 35 and a transverse limiting plate 36, wherein the first adjusting screw 31 is threadedly connected to the bottom of the fixed frame 12 and passes through the fixed frame 12, the vertical limiting plate 32 is rotatably connected to the outside of the first screw, the sliding rod 27 is slidably connected to the fixed frame 12 and passes through the fixed frame 12, the second adjusting screw 34 is threadedly connected to the mounting frame 23 and passes through the mounting frame 23, the movable plate 35 is rotatably connected to the outside of the second adjusting screw 34 and the two ends of the movable plate 35 are slidably connected to the mounting frame 23 through the second sliding limiting groove 24, and the transverse limiting plate 36 is fixedly connected to the bottom of the movable plate 35.
[0028] Therefore, the operator first transports the cardboard to the bottom of the detection mechanism 2 through the conveyor belt 16, and then the operator rotates the first adjusting screws 31 on both sides of the fixed frame 12. The first adjusting screws 31 drive the vertical limit plates 32 to move on the conveyor belt 16. The vertical limit plates 32 move to drive the cardboard on the conveyor belt 16 to move and align the vertical direction of the cardboard. Then the operator rotates the second adjusting screws 34 on both sides of the mounting frame 23 to drive the movable plate 35 to slide. The sliding of the movable plate 35 drives the horizontal limit plates 36 to move and automatically align the horizontal direction of the cardboard. At this time, the vertical limit plates 32 and the horizontal limit plates 36 limit the moving range of the sliding plate 25 and the sliding rod 33. Then the operator turns on the infrared rangefinder 28, and drives the sliding rod 27, the sliding plate 25 and the infrared rangefinder 28 to move by pushing the handle 29 and detects various parts of the cardboard.
[0029] In the description of this specification, the description with reference to the terms "one embodiment / method", "some embodiments / methods", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment / method or example are included in at least one embodiment / method or example of the present application. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment / method or example. Moreover, the specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments / methods or examples. In addition, those skilled in the art may combine and combine different embodiments / methods or examples described in this specification and the features of different embodiments / methods or examples, unless they are contradictory.
[0030] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of such features. Throughout the description of this application, "plurality" means at least two, for example, two, three, etc., unless otherwise specifically defined.
[0031] Those skilled in the art will appreciate that the above embodiments are merely intended to clearly illustrate the present disclosure and are not intended to limit the scope of the present disclosure. Other changes or modifications may be made based on the above disclosure, and such changes or modifications are still within the scope of the present disclosure.
Claims
1. A device for screening warped cardboard for carton processing, comprising an operating table assembly (1), a detection mechanism (2) and a limiting mechanism (3), wherein the detection mechanism (2) is arranged on the operating table assembly (1), and the limiting mechanism (3) is installed on the detection mechanism (2) and the operating table assembly (1), characterized in that: The operating table assembly (1) comprises an operating table body (11) and a fixing frame (12), wherein the fixing frame (12) is fixedly connected to the upper portion of the operating table body (11); the detection mechanism (2) comprises a mounting frame (23) and a second sliding limiting groove (24), wherein the second sliding limiting groove (24) is formed on the inner wall of the mounting frame (23); and the limiting mechanism (3) is used for automatically aligning cardboards and limiting screening.
2. The device for screening warped cardboard for carton processing according to claim 1, characterized in that: The limiting mechanism (3) comprises a first adjusting screw (31), a vertical limiting plate (32), a sliding rod (33), a second adjusting screw (34), a movable plate (35) and a transverse limiting plate (36), wherein the first adjusting screw (31) is threadedly connected to the bottom of the fixing frame (12) and passes through the fixing frame (12), the vertical limiting plate (32) is rotatably connected to the outside of the first screw, the sliding rod (27) of the detection mechanism (2) is slidably connected to the fixing frame (12) and passes through the fixing frame (12), the second adjusting screw (34) is threadedly connected to the mounting frame (23) and passes through the mounting frame (23), the movable plate (35) is rotatably connected to the outside of the second adjusting screw (34), and both ends of the movable plate (35) are slidably connected to the mounting frame (23) through the second sliding limiting groove (24), and the transverse limiting plate (36) is fixedly connected below the movable plate (35).
3. The device for screening warped cardboard for carton processing according to claim 2, characterized in that: The operating table assembly (1) further comprises a first sliding limit groove (13), a side plate (14), a motor (15) and a conveyor belt (16); the first sliding limit groove (13) is opened on the surface of the fixed frame (12) and passes through the fixed frame (12); the side plate (14) is fixedly connected to the top of the operating table body (11); the motor (15) is fixedly connected to the outside of the side plate (14) and the output end of the motor (15) passes through the side plate (14); the conveyor belt (16) is rotatably connected to the outside of the side plate (14) and one end is fixedly connected to the output end of the motor (15).
4. The device for screening warped cardboard for carton processing according to claim 3, characterized in that: The detection mechanism (2) further comprises an electric push rod (21), a sliding block (22), a sliding plate (25), a third sliding limiting groove (26), a sliding rod (27), an infrared rangefinder (28) and a handle (29); the electric push rod (21) is fixedly arranged inside the first sliding limiting groove (13); the sliding block (22) is fixedly connected above the electric push rod (21) and is slidingly connected to the fixing frame (12) through the first sliding groove; the mounting frame (23) is fixedly connected to the outside of the sliding block (22); the sliding plate (25) is slidingly connected to the mounting frame (23) through the second sliding limiting groove (24) and is located inside the mounting frame (23); the third sliding limiting groove (26) is opened on the surface of the sliding plate (25) and passes through the sliding plate (25); the sliding rod (27) is slidingly connected to the outside of the sliding plate (25) through the third sliding limiting groove (26); and the infrared rangefinder (28) is fixedly connected below the sliding rod (27).
Citation Information
Patent Citations
Warped paperboard screening device for carton processing
CN220444455U