Punching device for new energy prime mover equipment part machining

By using the punching mechanism and cleaning mechanism in the punching device for parts processing for new energy prime mover equipment, the problem of part position offset is solved, high-precision and efficient punching effect is achieved, and the production quality and efficiency of parts are improved.

CN223264602UActive Publication Date: 2025-08-26JINAN SANXING ELECTRIC POWER EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422548974.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-08-26
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

In the prior art, hydraulic presses tend to cause position deviation when drilling parts, resulting in low punching accuracy, and affecting the production quality and efficiency of parts.

Method used

A punching device for processing parts of new energy prime mover equipment was designed. The punching mechanism was used to apply pressure to the upper and lower ends of the parts, and a cleaning mechanism was equipped to remove debris and dust, including the drive motor, transmission rod, slider, punching seat, vacuum cleaner and other components to ensure the stability and cleanliness of punching.

Benefits of technology

The accuracy and efficiency of punching are improved. By controlling the stable pressure at the upper and lower ends of the parts, the position offset is reduced, and the cleaning mechanism effectively removes debris and dust, improving the processing quality and working efficiency of the parts.

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Abstract

The utility model relates to the technical field of part machining, in particular to a punching device for machining parts of new energy prime mover equipment, which comprises a fixing frame arranged at the top end of a base, and a jacking punching mechanism for stably punching the parts is arranged on the base and the fixing frame. The base and the fixing frame are provided with a cleaning mechanism for cleaning chippings and dust generated during punching. By arranging the jacking punching mechanism, the same pressure can be applied to the upper end and the lower end of the part at the same time in the punching process of the part, so that the part can be punched more stably, the punching quality of the part is improved, the mechanism further has a certain buffering function in the punching process, and the punching quality of the part is improved. And by arranging the cleaning mechanism, in the punching process, dust and sundries drifting in the air can be eliminated, large-size chippings can be cleaned and collected, and therefore the punching efficiency of the device on parts is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of parts processing, in particular to a punching device for processing parts of new energy prime mover equipment. Background Art

[0002] Energy motive equipment refers to power equipment such as generator assemblies, which include many parts, and some parts require drilling during production.

[0003] In the prior art, components are typically punched using a hydraulic press. This press can only apply downward pressure to the top of the component, which can easily cause the component to shift position. This in turn can lead to low punching accuracy, affecting component production quality and reducing work efficiency. In light of this, we provide a punching device for processing energy-generating equipment components. Utility Model Content

[0004] In response to the shortcomings of the existing technology, the utility model provides a punching device for processing parts of new energy prime mover equipment, which solves the technical problem in the existing technology that parts are prone to position displacement during the punching process, and can simultaneously apply pressure to the upper and lower ends of the parts, thereby punching the parts more stably, thereby improving the punching accuracy.

[0005] In order to solve the above technical problems, the present utility model provides the following technical solutions: a punching device for processing parts of new energy prime mover equipment, comprising a fixing frame installed on the top of a base, the base and the fixing frame are provided with a lifting and punching mechanism for stabilizing the punching of parts, and the base and the fixing frame are provided with a cleaning mechanism for removing debris and dust generated during punching.

[0006] The lifting and punching mechanism includes a driving motor installed on the base, a connecting piece is installed on the output end of the driving motor, a transmission rod is installed on the connecting piece, two groups of fixed columns are installed on the base, a slide is slidably connected inside the fixed column, a side of the slide is provided with a supporting groove that is slidably connected to the transmission rod, the bottom end of the slide is connected to a connecting spring connected to the base, a punching seat is movably installed on the top of the slide, and a punching assembly that reduces the impact force generated during punching is provided on the fixed frame.

[0007] Preferably, the punching assembly includes a support rod mounted on a fixed frame, a mounting plate is slidably connected to the support rod, a hydraulic cylinder is installed on the top of the fixed frame to move the mounting plate vertically up and down, a punching head is installed at the bottom end of the mounting plate, and a buffer is installed at the bottom end of the support rod.

[0008] Preferably, the cleaning mechanism includes a dust collector head installed inside the fixed frame, an electric push rod is installed on the side of the base, a mounting block is installed on the electric push rod and is slidably connected to the inside of the side of the base, a scraper is installed on the top of the mounting block and abuts against the top of the base, and several groups of collection holes are opened on the base.

[0009] Preferably, a collection box is slidably connected to the interior of the base, and the collection box is distributed directly below the collection hole.

[0010] Preferably, the connecting springs are symmetrically distributed at the bottom end of the slide, and the punching seat is fixed to the inside of the slide via a fixing bolt.

[0011] Preferably, the length of the scraper is the same as the width of the base, and the scraper is made of rubber.

[0012] By means of the above technical solution, the utility model provides a punching device for processing parts of new energy prime mover equipment, which has at least the following beneficial effects:

[0013] 1. The utility model sets a lifting punching mechanism, which can apply equal pressure to the upper and lower ends of the parts at the same time during the punching process of the parts, so that the parts can be punched more stably, improving the punching quality of the parts, and the mechanism also has a certain buffering function during the punching process.

[0014] 2. The utility model is provided with a cleaning mechanism, which can not only eliminate dust and debris floating in the air during the punching process, but also clean and collect larger debris, avoiding the accumulation of debris and affecting the punching of parts, thereby improving the punching efficiency of the device for parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings described herein are used to provide further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute improper limitations on the present application.

[0016] In the attached figure:

[0017] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a side view of the structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the jacking and punching mechanism of the utility model;

[0020] Figure 4 This is a schematic diagram of the punching assembly structure of the utility model;

[0021] Figure 5 This is a schematic diagram of the cleaning mechanism structure of the utility model.

[0022] In the figure: 1. Base; 2. Fixed frame; 3. Lifting punching mechanism; 301. Punching assembly; 31. Driving motor; 32. Connecting piece; 33. Transmission rod; 34. Fixed column; 35. Sliding seat; 36. Abutment groove; 37. Connecting spring; 38. Punching seat; 39. Support rod; 310. Mounting plate; 311. Hydraulic cylinder; 312. Punching head; 313. Buffer; 4. Cleaning mechanism; 41. Cleaning head; 42. Electric push rod; 43. Mounting block; 44. Scraper; 45. Collecting hole. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] Example 1

[0025] In the prior art, parts are prone to positional displacement during the punching process. This embodiment provides a punching device for processing parts of new energy prime mover equipment. Please refer to Figure 1-Figure 5 , which can simultaneously apply pressure to the upper and lower ends of the parts, thereby punching the parts more stably, thereby improving the accuracy of punching. The punching device for processing new energy motive equipment parts includes a fixed frame 2 installed on the top of the base 1, and a collection box is slidably connected to the inside of the base 1, and the collection box is distributed directly below the collection hole 45, so that the debris and waste generated by the punching can be collected, which is convenient for recycling the debris and waste. The base 1 and the fixed frame 2 are provided with a lifting punching mechanism 3 for stably punching the parts, and the base 1 and the fixed frame 2 are provided with a cleaning mechanism 4 for removing debris and dust generated during punching. The lifting punching mechanism 3 can punch the parts more stably and improve the quality of punching. The cleaning mechanism 4 can remove and collect the debris generated by punching to avoid debris accumulation.

[0026] The jacking mechanism 3 includes a driving motor 31 mounted on the base 1, a connecting member 32 is mounted on the output end of the driving motor 31, a transmission rod 33 is mounted on the connecting member 32, and two sets of fixing columns 34 are mounted on the base 1. The fixing columns 34 are slidably connected to the slide 35, and the side of the slide 35 is provided with a supporting groove 36 that is slidably connected to the transmission rod 33. The bottom end of the slide 35 is connected to a connecting spring 37 connected to the base 1. The connecting springs 37 are symmetrically distributed at the bottom end of the slide 35, so that the slide 35 has reciprocating motion, which improves the punching stability of the parts. A punching seat 38 is movably mounted on the top of the slide 35, and the punching seat 38 is fixed to the inside of the slide 35 by a fixing bolt, which is convenient for disassembly and assembly of the punching seat 38, and also convenient for its replacement. A punching assembly 301 that reduces the impact force generated during punching is provided on the fixing frame 2. By driving the motor 31, the connecting member 32 is driven to rotate, thereby driving the transmission rod 33 to rotate. Under the limit of the groove 36, the slide 35 is supported by the fixed column 34 to perform up and down reciprocating motion, and under the connection of the connecting spring 37, the punching stability of the parts can be improved, and the processing quality of the parts can be improved.

[0027] In the process of punching parts, in order to punch the parts more smoothly, the punching assembly 301 includes a support rod 39 mounted on the fixed frame 2, a mounting plate 310 is slidably connected to the support rod 39, a hydraulic cylinder 311 is mounted on the top of the fixed frame 2 to move the mounting plate 310 vertically up and down, a punching head 312 is mounted on the bottom of the mounting plate 310, and a buffer member 313 is mounted on the bottom of the support rod 39. Through the operation of the hydraulic cylinder 311, the mounting plate 310 moves downward under the support of the support rod 39, so that the punching head 312 punches the parts placed on the punching seat 38, and the buffer member 313 can play a certain buffering role.

[0028] Example 2

[0029] Based on the first embodiment, Figure 1-Figure 5 As shown, based on the problem that parts are prone to position displacement during the punching process in the existing prior art, a large amount of debris is still easily generated during the punching process of the parts. If it is not cleaned in time, it is easy to affect the punching efficiency of the parts. Therefore, the device is also provided with a structure for cleaning and collecting the debris generated during punching.

[0030] During the process of punching parts, in order to remove the generated debris and waste in time and improve the processing quality of parts, the cleaning mechanism 4 includes a dust collector head 41 installed inside the fixed frame 2, and an electric push rod 42 is installed on the side of the base 1. The electric push rod 42 is installed with a mounting block 43 that is slidably connected to the inside of the side of the base 1. A scraper 44 that abuts the top of the base 1 is installed on the top of the mounting block 43. The length of the scraper 44 is the same as the width of the base 1, thereby improving the debris cleaning efficiency of the device, and the scraper 44 is made of rubber material, so that the debris can be better removed. Several groups of collection holes 45 are opened on the base 1. Through the operation of the electric push rod 42, the mounting block 43 can slide along the inner side of the base 1, thereby driving the scraper 44 to scrape the debris and waste fallen on the base 1 to the scraper collection hole 45, so that the debris and waste fall into the collection box. The connecting end of the dust collector head 41 is connected to the extraction end of the vacuum cleaner, which can absorb the dust floating in the air, further improving the cleaning effect of the device.

[0031] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements that are inherent to such process, method, article or apparatus.

[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A punching device for processing parts of new energy prime mover equipment, comprising a fixing frame (2) mounted on the top of a base (1), characterized in that: The base (1) and the fixing frame (2) are provided with a lifting punching mechanism (3) for stabilizing the punching of parts, and the base (1) and the fixing frame (2) are provided with a cleaning mechanism (4) for removing debris and dust generated during the punching. The lifting and punching mechanism (3) includes a driving motor (31) installed on the base (1), a connecting member (32) is installed on the output end of the driving motor (31), a transmission rod (33) is installed on the connecting member (32), two groups of fixed columns (34) are installed on the base (1), a slide seat (35) is slidably connected inside the fixed column (34), a side of the slide seat (35) is provided with a supporting groove (36) slidably connected to the transmission rod (33), the bottom end of the slide seat (35) is connected to a connecting spring (37) connected to the base (1), a punching seat (38) is movably installed on the top of the slide seat (35), and a punching assembly (301) for reducing the impact force generated during punching is provided on the fixed frame (2).

2. A punching device for processing parts of new energy motive equipment according to claim 1, characterized in that: The punching assembly (301) comprises a support rod (39) mounted on a fixing frame (2), a mounting plate (310) being slidably connected to the support rod (39), a hydraulic cylinder (311) for vertically moving the mounting plate (310) being mounted on the top end of the fixing frame (2), a punching head (312) being mounted on the bottom end of the mounting plate (310), and a buffer member (313) being mounted on the bottom end of the support rod (39).

3. The punching device for processing parts of new energy motive equipment according to claim 1 is characterized in that: The cleaning mechanism (4) comprises a dust collecting head (41) mounted inside the fixing frame (2); an electric push rod (42) is mounted on the side of the base (1); a mounting block (43) is mounted on the electric push rod (42) and is slidably connected to the inside of the side of the base (1); a scraper (44) is mounted on the top of the mounting block (43) and is in contact with the top of the base (1); and a plurality of collection holes (45) are provided on the base (1).

4. The punching device for processing parts of new energy motive equipment according to claim 1, characterized in that: A collection box is slidably connected to the interior of the base (1), and the collection box is located directly below the collection hole (45).

5. The punching device for processing parts of new energy motive equipment according to claim 1, characterized in that: The connecting springs (37) are symmetrically distributed at the bottom end of the slide seat (35), and the punching seat (38) is fixed to the inside of the slide seat (35) via a fixing bolt.

6. The punching device for processing parts of new energy motive equipment according to claim 3, characterized in that: The length of the scraper (44) is the same as the width of the base (1), and the scraper (44) is made of rubber material.