Bidirectional grinding machine for ceramic roller

Abstract

The utility model relates to a grinding machine, in particular to a bidirectional grinding machine for a ceramic roller. The utility model aims to provide a bidirectional grinding machine for a ceramic roller. The bidirectional grinding machine comprises a shell, a water tank, a servo motor and the like, a water tank is fixedly connected to the top of the shell, a feeding port is formed in the left front side of the water tank and slidably connected with a blocking block, telescopic pipes are connected and communicated with the middles of the front side and the rear side of the water tank, connecting water pipes are fixedly connected to the front ends of the telescopic pipes, and electromagnetic valves are installed on the connecting water pipes. According to the bidirectional ceramic roller grinding device, the grinding machine, the water sprayer, the double-piston air cylinder and other components are arranged, the piston rod of the double-piston air cylinder drives the grinding machine and the water sprayer to move front and back, so that bidirectional ceramic roller grinding is achieved, the moving distance can be selected according to the needed grinding length, and cooling lubricating agents are sprayed through the water sprayer while grinding is conducted; therefore, the problem that a large amount of manpower is consumed when the angle of the ceramic roller is manually changed to grind is effectively solved.

Description

Technical Field

[0001] The utility model relates to a grinder, in particular to a ceramic roller bidirectional grinder. Background Art

[0002] Ceramic rollers are refractory products widely used in various fields. They are primarily used to support and transport ceramic bodies and finished products and are core components of roller hearth kilns. They play an important role in architectural and sanitary ceramics, household ceramics, electronic ceramics, magnetic materials, glass heat treatment, and wear-resistant components. After production and processing, ceramic rollers often develop burrs on both ends, hindering their proper function during subsequent processing or use, reducing their quality.

[0003] The traditional ceramic roller processing method usually adopts manual grinding, where the ceramic roller is held by hand for grinding. After grinding one end, the angle is changed to grind the other end. This requires a lot of manpower and material resources, and the economic cost of manual processing of ceramic rollers is relatively high.

[0004] Therefore, we need to provide such a ceramic roller bidirectional grinding machine. Utility Model Content

[0005] In order to overcome the shortcomings of the prior art that manual angle change and manual grinding are required, which consumes manpower and material resources, the technical problem to be solved is to provide a ceramic roller bidirectional grinding machine.

[0006] The technical solution of the utility model is: a ceramic roller bidirectional grinding machine, including a shell, a water tank, a blocking block, a telescopic pipe, a connecting water pipe, a solenoid valve, a water sprayer, a grinder, a double-piston cylinder, a fixing rod, a rotating wheel, a servo motor, a pulley assembly and a transmission mechanism. The top of the shell is fixedly connected to the water tank, a feed port is opened on the left front side of the water tank, a blocking block is slidably connected to the feed port, the front and rear sides of the water tank are connected and communicated with a telescopic pipe, the front end of the telescopic pipe is fixedly connected to the connecting water pipe, a solenoid valve is installed on the connecting water pipe, and rounded rectangular holes are opened on the front and rear sides of the middle position of the top of the shell to accommodate the connecting water. The pipe moves back and forth, and the connecting water pipe penetrates into the shell from the rounded rectangular hole. The bottom of the connecting water pipe is connected and connected to a water sprinkler. The water sprinkler is slidably connected to the shell. A grinder is fixed to the bottom of the front side of the water sprinkler. A double-piston cylinder is fixed to the middle position of the top inside the shell. The two piston rods of the double-piston cylinder are respectively fixed to one side of the water sprinkler. A fixed rod is fixed to the middle position of the bottom inside the shell. The upper part of the fixed rod is rotatably connected to a runner. A plurality of semicircular openings are opened on the runner. A servo motor is fixed to the right side of the bottom inside the shell. The runner and the servo motor are connected through a pulley assembly. Transmission mechanisms are provided on the left and right sides of the shell.

[0007] As a preferred technical solution of the present invention, the telescopic tube is made of PVC.

[0008] As a preferred technical solution of the present invention, it also includes a transmission mechanism, which includes a first connecting rod, a second connecting rod, a first conveyor, a third connecting rod, a fourth connecting rod, a second conveyor and a stopper. The first connecting rod is welded on the front and back sides of the right inner wall of the outer shell, and the first conveyor is fixedly connected between the two first connecting rods. Two second connecting rods are welded on the front and back sides of the first conveyor, two third connecting rods are welded on the front and back sides of the left inner wall of the outer shell, and the second conveyor is fixedly connected between the two third connecting rods. Two fourth connecting rods are welded on the front and back sides of the second conveyor, and a stopper is fixed on the front and back sides of the upper right side of the second conveyor.

[0009] As a preferred technical solution of the utility model, a baffle is also included, and the baffle is fixedly connected to the top of the shell.

[0010] As a preferred technical solution of the utility model, it also includes a collection box. The lower part of the shell has openings at the front and back, and the collection boxes are placed at the two openings.

[0011] As an optimal technical solution of the present invention, it also includes a controller, which is installed in the middle position of the front side of the shell. The sprinkler, solenoid valve, double-piston cylinder, servo motor, first conveyor and second conveyor are all electrically connected to the controller.

[0012] Beneficial effects: 1. The utility model is equipped with components such as a grinder, a water sprayer and a double-piston cylinder. The piston rod of the double-piston cylinder drives the grinder and the water sprayer to move back and forth, thereby realizing two-way grinding of ceramic rollers, and the moving distance can be selected according to the required grinding length. While grinding, the water sprayer is used to spray cooling lubricant to cool down and clean the grinding chips, effectively solving the problem of manually changing the angle to grind ceramic rollers, which consumes a lot of manpower.

[0013] 2. The utility model sets up components such as a transmission mechanism, a rotating wheel and a private service motor. The first conveyor transmits the ceramic roller rod to the rotating wheel for grinding, and the second conveyor transmits the ground ceramic roller rod away for collection. Through the mutual cooperation of the first conveyor, the rotating wheel and the second conveyor, the fully automatic transmission and grinding of the ceramic roller rod is realized, which effectively saves manpower. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0015] Figure 2 It is a three-dimensional cross-sectional structural diagram of the housing, water tank, grinder and other components of the utility model.

[0016] Figure 3 It is a schematic planar structural diagram of the components of the utility model, including the water sprinkler, double-piston cylinder and fixing rod.

[0017] Figure 4 It is a three-dimensional structural diagram of the servo motor, baffle, collection box and other components of the utility model.

[0018] Figure 5 It is a three-dimensional structural diagram of the servo first connecting rod, second connecting rod and first conveyor components of the utility model.

[0019] Figure 6 It is a three-dimensional structural diagram of the components such as the rotating wheel, the second conveyor and the stopper of the utility model.

[0020] Figure 7 It is a schematic planar structural diagram of the baffle, the first conveyor, the second conveyor and other components of the utility model.

[0021] Marked in the figure: 1-housing, 2-water tank, 3-blocking block, 4-telescopic tube, 5-connecting water pipe, 6-solenoid valve, 7-sprinkler, 8-grinder, 9-double-piston cylinder, 10-fixing rod, 11-rotating wheel, 12-servo motor, 13-pulley assembly, 14-baffle, 15-collection box, 16-first connecting rod, 17-second connecting rod, 18-first conveyor, 19-third connecting rod, 20-fourth connecting rod, 21-second conveyor, 22-block, 23-controller. DETAILED DESCRIPTION

[0022] The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments, but this does not limit the scope of protection and application of the present invention.

[0023] Embodiment: A ceramic roller bidirectional grinding machine, such as Figure 1-Figure 7As shown, it includes a shell 1, a water tank 2, a blocking block 3, a telescopic tube 4, a connecting water pipe 5, a solenoid valve 6, a sprinkler 7, a grinder 8, a double-piston cylinder 9, a fixing rod 10, a rotating wheel 11, a servo motor 12, a pulley assembly 13 and a transmission mechanism. The top of the shell 1 is fixedly connected to the water tank 2, and a feed port is provided on the left front side of the water tank 2. The blocking block 3 is slidably connected to the feed port. The middle positions of the front and rear sides of the water tank 2 are connected and communicated with the telescopic tube 4. The telescopic tube 4 is made of PVC. The front end of the telescopic tube 4 is fixedly connected to the connecting water pipe 5. The solenoid valve 6 is installed on the connecting water pipe 5. Rounded rectangular holes are provided on the front and rear sides of the middle position of the top of the shell 1 to accommodate the movement of the connecting water pipe 5 back and forth. The connecting water pipe 5 moves from the rounded rectangular hole The shell 1 is penetrated through the hole, and the bottom of the connecting water pipe 5 is connected and connected to the sprinkler 7. The sprinkler 7 is slidably connected to the shell 1. The bottom of the front side of the sprinkler 7 is provided with a grinder 8 by bolts. The middle position of the top inside the shell 1 is connected with a double-piston cylinder 9 by bolts. The two piston rods of the double-piston cylinder 9 are respectively fixed to one side of the sprinkler 7. The middle position of the bottom inside the shell 1 is provided with a fixing rod 10 by bolts. The upper part of the fixing rod 10 is rotatably connected to the runner 11, and a plurality of semicircular openings are opened on the runner 11. The servo motor 12 is connected to the right side of the bottom inside the shell 1 by bolts. The runner 11 and the servo motor 12 are connected by a pulley assembly 13. Transmission mechanisms are provided on the left and right sides of the shell 1.

[0024] like Figure 2 、 Figure 5 、 Figure 6 and Figure 7 As shown, a transmission mechanism is also included, which includes a first connecting rod 16, a second connecting rod 17, a first conveyor 18, a third connecting rod 19, a fourth connecting rod 20, a second conveyor 21 and a stopper 22. The first connecting rod 16 is fixedly connected to the front and rear sides of the right inner wall of the outer shell 1, and the first conveyor 18 is fixedly connected between the two first connecting rods 16. The front and rear sides of the first conveyor 18 are fixedly connected to two second connecting rods 17 to support the first conveyor 18. Two third connecting rods 19 are fixedly connected to the front and rear sides of the left inner wall of the outer shell 1, and the second conveyor 21 is fixedly connected between the two third connecting rods 19. Two fourth connecting rods 20 are fixedly connected to the front and rear sides of the second conveyor 21 to support the second conveyor 21. Stoppers 22 are welded to the front and rear sides of the upper right side of the second conveyor 21.

[0025] like Figure 1 As shown, a controller 23 is also included. The controller 23 is installed in the middle position of the front side of the shell 1 by means of bolts. The sprinkler 7, the solenoid valve 6, the double-piston cylinder 9, the servo motor 12, the first conveyor 18 and the second conveyor 21 are all electrically connected to the controller 23.

[0026] like Figure 4 、 Figure 6 and Figure 7As shown, a baffle 14 is also included. The baffle 14 is fixedly connected to the top of the shell 1 and is used to fix the ceramic roller rod.

[0027] like Figures 1-4 As shown, a collection box 15 is also included. Openings are left at the front and back of the lower part of the shell 1. The collection boxes 15 are placed at the two openings. The collection box 15 is located directly below the grinder 8.

[0028] Before using this grinder to grind the ceramic roller rods, open the blocking block 3, fill the water tank 2 with cooling lubricant, place a loading frame at the lower left of the second conveyor 21, and when the ceramic roller rods need to be ground, first start the first conveyor 18 and the second conveyor 21 through the controller 23, place a batch of ceramic roller rods on the first conveyor 18, start the servo motor 12 through the controller 23, and drive the wheel 11 to rotate through the pulley assembly 13. At this time, the first conveyor 18 transfers the ceramic roller rods to the wheel 11, and the ceramic roller rods fall to the semicircular opening of the wheel 11. The ceramic roller rods rotate with the wheel 11, and the solenoid valve 6 is opened by the controller 23, and the servo motor 12 is started by the controller 23. Dynamic water sprinkler 7, grinder 8 and double-piston cylinder 9. When the ceramic roller follows the runner 11 and rotates 45° counterclockwise to the top, the servo motor 12 is turned off for a period of time through the controller 23. The piston rod of the double-piston cylinder 9 drives the front and rear water sprinklers 7 and the grinder 8 to move toward the middle, and the telescopic tube 4 is stretched. At this time, the grinder 8 grinds the ceramic roller. The ceramic roller is restricted by the baffle 14 and will not separate from the runner 11 during grinding. While grinding, the water sprinkler 7 sprays cooling lubricant to cool down and clean the grinding chips. The grinding chips and waste liquid fall into the collection box 15. The extension distance of the double-piston cylinder 9 is controlled by the controller 23 according to the required grinding length to control the moving position of the grinder 8.

[0029] After grinding is completed, the double-piston cylinder 9 is controlled by the controller 23, and the piston rod of the double-piston cylinder 9 drives the water sprinkler 7 and the grinder 8 to reset, and the telescopic tube 4 is compressed. At the same time, the water sprinkler 7 and the grinder 8 are closed, and the servo motor 12 continues to drive the runner 11 to rotate, and the polished ceramic roller rod rotates accordingly. When the ceramic roller rod rotates to the second conveyor 21, the ceramic roller rod is blocked by the block 22 and falls onto the second conveyor 21. The second conveyor 21 transfers the polished ceramic roller rod into the loading frame, and the first conveyor 18 continues to transfer the next ceramic roller rod to the runner 11. Repeat the above operation to achieve continuous automatic grinding of the ceramic roller rod.

[0030] When all the ceramic rollers are polished, the solenoid valve 6, the water sprinkler 7, the grinder 8, the first conveyor 18 and the servo motor 12 are closed through the controller 23, and the double-piston cylinder 9 is started through the controller 23 to drive the water sprinkler 7 and the grinder 8 to reset. After the polished ceramic rollers are transmitted, the second conveyor 21 is closed through the controller 23, and the two collection boxes 15 are pulled out to clean them and put back to their original places.

[0031] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the purpose of the present invention.

Claims

1. A ceramic roller bidirectional grinding machine, characterized by: The invention comprises a shell (1), a water tank (2), a blocking block (3), a telescopic pipe (4), a connecting water pipe (5), a solenoid valve (6), a water sprayer (7), a grinder (8), a double-piston cylinder (9), a fixing rod (10), a rotating wheel (11), a servo motor (12), a pulley assembly (13) and a transmission mechanism. The top of the shell (1) is fixedly connected to the water tank (2). A feed port is provided on the left front side of the water tank (2). The blocking block (3) is slidably connected to the feed port. The front and rear sides of the water tank (2) are both connected and communicated with the telescopic pipe (4). The front end of the telescopic pipe (4) is fixedly connected to the connecting water pipe (5). The connecting water pipe (5) is installed with a solenoid valve (6). Rounded rectangular holes are provided on the front and rear sides of the middle position of the top of the shell (1) to accommodate the forward and backward movement of the connecting water pipe (5). 5) penetrates the shell (1) from the rounded rectangular hole, the bottom of the connecting water pipe (5) is connected and connected to the sprinkler (7), the sprinkler (7) is slidably connected to the shell (1), the front bottom of the sprinkler (7) is fixedly connected with a grinder (8), the middle position of the top of the shell (1) is fixedly connected with a double-piston cylinder (9), the two piston rods of the double-piston cylinder (9) are respectively fixedly connected to one side of the sprinkler (7), the middle position of the bottom of the shell (1) is fixedly connected with a fixed rod (10), the upper part of the fixed rod (10) is rotatably connected with a rotating wheel (11), the rotating wheel (11) is provided with a plurality of semicircular openings, the right side of the bottom of the shell (1) is fixedly connected with a servo motor (12), the rotating wheel (11) and the servo motor (12) are connected through a pulley assembly (13), and a transmission mechanism is provided on the left and right sides of the shell (1).

2. A ceramic roller bidirectional grinding machine according to claim 1, characterized in that: The telescopic tube (4) is made of PVC material.

3. A ceramic roller bidirectional grinding machine as claimed in claim 2, characterized in that: The invention also includes a transmission mechanism, which includes a first connecting rod (16), a second connecting rod (17), a first conveyor (18), a third connecting rod (19), a fourth connecting rod (20), a second conveyor (21) and a stopper (22). The first connecting rod (16) is fixedly connected to the front and rear sides of the right inner wall of the shell (1), the first conveyor (18) is fixedly connected between the two first connecting rods (16), the front and rear sides of the first conveyor (18) are fixedly connected to two second connecting rods (17), the front and rear sides of the left inner wall of the shell (1) are fixedly connected to two third connecting rods (19), the second conveyor (21) is fixedly connected between the two third connecting rods (19), the front and rear sides of the second conveyor (21) are fixedly connected to two fourth connecting rods (20), and the stopper (22) is fixedly connected to the front and rear sides of the upper right side of the second conveyor (21).

4. A ceramic roller bidirectional grinding machine as claimed in claim 3, characterized in that: It also includes a baffle (14), which is fixed to the top of the housing (1).

5. A ceramic roller bidirectional grinding machine as claimed in claim 4, characterized in that: The housing (1) further comprises a collection box (15). The housing (1) has openings at the front and rear of the lower portion, and the collection boxes (15) are placed at both openings.

6. A ceramic roller bidirectional grinding machine as claimed in claim 5, characterized in that: The invention also includes a controller (23), which is installed at the middle position of the front side of the housing (1). The water sprayer (7), the solenoid valve (6), the double-piston cylinder (9), the servo motor (12), the first conveyor (18) and the second conveyor (21) are all electrically connected to the controller (23).

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