Automobile part machining jig
By designing an automotive parts machining fixture that includes adjustment components and debris cleaning components, the problem of insufficient rotation and clamping in the prior art is solved, and multi-faceted grinding and debris cleaning of shorter materials is achieved, and processing efficiency is improved.
Patent Information
- Application Number
- CN202422595428.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-28
AI Technical Summary
Existing automotive parts machining fixtures cannot achieve rotation and effective clamping of shorter materials, and cannot effectively clean up debris during grinding.
An automobile parts processing fixture was designed, including adjustment components and debris cleaning components. The torque motor drives the gears and tooth rings to drive the rotor to rotate, realize multi-faceted grinding and clamping of materials, and clean debris through electric valves and water pipe systems.
Effective clamping and multi-sided grinding of shorter materials is achieved, processing efficiency is improved, and debris is effectively cleaned, improving processing convenience and efficiency.
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Figure CN223265444U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of automobile parts processing, and particularly relates to an automobile parts processing jig. Background Art
[0002] As the foundation of the automotive industry, auto parts are essential to supporting the industry's sustained and healthy development. The current vigorous and thriving independent development and innovation in the automotive industry require a strong parts system to support them. A search revealed that application number "CN201922241011.X" discloses a "rotating jig for processing auto parts," which states that "the height of the auto part body on the first plate can be quickly and conveniently adjusted, making it convenient for the placement of auto parts. It can also fix and clamp the auto part body, facilitating the processing of auto parts and improving processing efficiency, thus meeting people's needs." The quick and convenient height adjustment of the auto part body on the first plate does facilitate the processing of auto parts and improves processing efficiency, thus meeting people's needs. However, the above-mentioned comparative documents still have the following problems in actual use:
[0003] In actual use, the height can be adjusted, but it cannot rotate and clamp shorter materials, which wastes time in processing and turning over. It cannot clamp shorter materials, and it is impossible to clean up the debris during grinding.
[0004] Based on this, it is extremely practical to provide a jig that can rotate, clamp shorter materials, and clean debris. Utility Model Content
[0005] The purpose of the utility model is to provide an automobile parts processing jig, aiming to solve the above technical problems.
[0006] An embodiment of the utility model provides an automobile parts processing jig, comprising a base, an adjustment component and a debris cleaning component.
[0007] Wherein, a support seat is provided on the top of the base, and sliding grooves are provided at both ends of the support seat;
[0008] Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion.
[0009] The debris cleaning assembly includes a conveying rack that is sealed and connected to one side of the fixed rack, the end of the conveying rack passes through the base and is sealed and connected to a storage box, a distribution pipe is embedded in the middle of the other side of the fixed rack, one side of the distribution pipe is sealed and connected to several discharge pipes, the other side of the distribution pipe is sealed and connected to a water inlet pipe, one side of the water inlet pipe is sealed and connected to an electric valve, the bottom of the storage box is sealed and connected to a slag discharge valve, and the bottom of the slag discharge valve passes through the bottom of the inner wall of the base.
[0010] In one embodiment of the present invention, the bottom of the storage box is fixedly connected to the bottom of the inner wall of the base.
[0011] In one embodiment of the present invention, two reinforcement strips are provided on the outer walls of a plurality of the electric telescopic rods, and the bottoms of the two reinforcement strips are fixedly connected to the bottom of the inner wall of the support base.
[0012] In one embodiment of the present invention, electric cylinders are provided inside the two rotating drums, and the output shaft ends of the two electric cylinders are provided with clamping heads.
[0013] In one embodiment of the present invention, a reinforcement frame is provided on the outer wall of the base, a protection frame is provided on the outer wall of the reinforcement frame, and a plurality of first transparent glasses are embedded in the interior of the protection frame.
[0014] In one embodiment of the present invention, a protection door is hinged at one end of the protection frame, a second transparent glass is embedded in one end of the protection door, and a handle is provided at one end of the protection door.
[0015] In one embodiment of the present invention, two supporting legs are provided at the bottom of the base, and a PLC controller is provided at one end of the base.
[0016] In one embodiment of the present invention, the torque motor, the electric telescopic rod, the electric valve, the slag discharge valve and the electric cylinder are all electrically connected to a PLC controller, and the PLC controller is electrically connected to an external power supply.
[0017] Compared with the prior art, the beneficial effects of the present invention are:
[0018] 1) The torque motor is provided, so that when the user needs to adjust the electric cylinder, the user can turn on the torque motor through the PLC controller, so that the torque motor drives the gear to rotate, the gear rotation drives the gear ring to rotate, the gear ring rotation drives the rotating drum to rotate, the rotating drum rotates and then drives the electric cylinder and the clamping head to rotate, and then drives the clamped object to rotate. When the part is short and the electric cylinder drives the clamping head to clamp it, the user turns on the electric telescopic rod through the PLC controller, and the electric telescopic rod drives the two pushing plates to move closer to the middle, and then the pushing plates drive the moving frame to move, and the moving frame drives the two moving plates to move closer to the middle, thereby adjusting the clamping of the longer objects, thereby achieving the purpose of multi-sided grinding of the material and conveniently adjusting according to the length of the automobile parts;
[0019] 2) The electric valve is provided to facilitate users to connect the electric valve through an external water pipe. After polishing, the user opens the electric valve through the PLC controller, so that the external water pipe sends water into the distribution pipe through the electric valve and the water inlet pipe, and the distribution pipe discharges the water through the discharge pipe to clean the impurities on the top of the support seat. After cleaning, the water communicates with the impurities through the conveying rack and enters the storage box. The subsequent user opens the slag discharge valve through the PLC controller to discharge the sewage for collection and treatment, thereby achieving the purpose of cleaning the debris. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0021] Figure 1 This is a schematic diagram of the structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the top structure of the utility model;
[0023] Figure 3 This is a schematic diagram of the internal structure of the support seat of the utility model;
[0024] Figure 4 This is a schematic diagram of the structure of one side of the utility model;
[0025] Figure 5 This is a schematic diagram of the internal structure of the base of the utility model.
[0026] In the figure: 100, base; 110, support base; 200, adjustment assembly; 210, fixed frame; 220, movable plate; 230, rotating drum; 240, gear ring; 250, connecting frame; 260, torque motor; 270, gear; 280, electric telescopic rod; 290, push plate; 2910, movable frame; 300, debris cleaning assembly; 310, conveying frame; 320, storage box; 330, distribution pipe; 340, discharge pipe; 350, water inlet pipe; 360, electric valve; 370, slag discharge valve; 400, reinforcement bar; 500, electric cylinder; 600, clamping head; 700, reinforcement frame; 800, protection frame; 900, protection door; 1000, handle; 1100, support leg. DETAILED DESCRIPTION
[0027] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] Example
[0029] See also Figure 1-5 A jig for processing automobile parts includes a base 100, an adjustment component 200 and a debris cleaning component 300.
[0030] For details, please refer to Figure 1 A support seat 110 is provided on the top of the base 100, and sliding grooves are provided at both ends of the support seat 110.
[0031] See also Figure 2-3 The adjusting assembly 200 includes a fixed frame 210 arranged on the top of the support base 110, and the top of the fixed frame 210 is slidably connected to two movable plates 220, and the internal rotation of the movable plate 220 is connected to a rotating drum 230, and a gear ring 240 is provided on one side of the rotating drum 230. A connecting frame 250 is provided on one side of the movable plate 220, and a torque motor 260 is provided on one side of the connecting frame 250. The output shaft end of the torque motor 260 passes through the connecting frame 250 and is provided with a gear 270. The bottom of one end of the gear 270 is meshed with the gear ring 240. A number of electric telescopic rods 280 are provided on both sides of the inner wall of the support base 110, and the ends of the number of electric telescopic rods 280 are fixedly connected to two pushing plates 290. Both ends of the two pushing plates 290 are provided with a movable frame 2910, and the ends of the number of movable frames 2910 are respectively fixedly connected to the two movable plates 220, and the outer walls of the number of movable frames 2910 are slidably connected to the slide groove.
[0032] In a specific embodiment, the torque motor 260 is provided, so that when the user needs to adjust the electric cylinder 500, the user can turn on the torque motor 260 through the PLC controller, so that the torque motor 260 drives the gear 270 to rotate, the gear 270 rotates and then drives the gear ring 240 to rotate, the gear ring 240 rotates and then drives the rotating drum 230 to rotate, the rotating drum 230 rotates and then rotates the electric cylinder 500 and the clamping head 600, and then drives the clamped object to rotate. When the part is short and the electric cylinder 500 drives the clamping head 600 to be unable to clamp it, the user turns on the electric telescopic rod 280 through the PLC controller, and the electric telescopic rod 280 drives the two pushing plates 290 to move closer to the middle, and then the pushing plates 290 drive the movable frame 2910 to move, and the movable frame 2910 moves and drives the two movable plates 220 to move closer to the middle, thereby adjusting the clamping of the longer-end objects, thereby achieving multi-sided grinding of the material and convenient adjustment according to the length of the automobile parts.
[0033] See also Figure 4-5 The debris cleaning assembly 300 includes a conveying rack 310 sealed and connected to one side of the fixed rack 210, the end of the conveying rack 310 passes through the base 100 and is sealed and connected to a storage box 320, a distribution pipe 330 is embedded in the middle of the other side of the fixed rack 210, one side of the distribution pipe 330 is sealed and connected to several discharge pipes 340, the other side of the distribution pipe 330 is sealed and connected to a water inlet pipe 350, one side of the water inlet pipe 350 is sealed and connected to an electric valve 360, the bottom of the storage box 320 is sealed and connected to a slag discharge valve 370, and the bottom of the slag discharge valve 370 passes through the bottom of the inner wall of the base 100.
[0034] In a specific embodiment, an electric valve 360 is provided to facilitate users to connect the electric valve 360 through an external water pipe. After polishing, the user opens the electric valve 360 through the PLC controller, so that the external water pipe sends water into the distribution pipe 330 through the electric valve 360 and the water inlet pipe 350, and the distribution pipe 330 discharges the water through the discharge pipe 340 to clean the impurities on the top of the support seat 110. After cleaning, the water connects the impurities through the conveying rack 310 and enters the storage box 320. The user then opens the slag discharge valve 370 through the PLC controller to discharge the sewage for collection and treatment, thereby achieving the purpose of cleaning the debris.
[0035] See also Figure 5 The bottom of the storage box 320 is fixedly connected to the bottom of the inner wall of the base 100.
[0036] In a specific embodiment, the storage box 320 is provided to facilitate its fixed connection with the base 100, so that the storage box 320 can be more stable during use, avoiding shaking during use and improving its stability.
[0037] See also Figure 3 Two reinforcement strips 400 are provided on the outer walls of the plurality of electric telescopic rods 280 , and the bottoms of the two reinforcement strips 400 are fixedly connected to the bottom of the inner wall of the support base 110 .
[0038] In a specific embodiment, the reinforcement strip 400 is provided to facilitate the support and fixation of the electric telescopic rod 280, so that the electric telescopic rod 280 can be more stable during use, thereby avoiding instability during use.
[0039] See also Figure 3 An electric cylinder 500 is provided inside the two rotating drums 230 , and a clamping head 600 is provided at the output shaft end of the two electric cylinders 500 .
[0040] In a specific embodiment, the electric cylinder 500 is provided to facilitate the user to open the electric cylinder 500 through the PLC controller, so that the electric cylinder 500 drives the clamping head 600 to clamp the object to be clamped.
[0041] See also Figure 1 The outer wall of the base 100 is provided with a reinforcement frame 700, the outer wall of the reinforcement frame 700 is provided with a protection frame 800, and the interior of the protection frame 800 is embedded with a plurality of first transparent glasses.
[0042] In a specific embodiment, a protective frame 800 is provided, which facilitates the polishing of automobile parts by utilizing the cooperation between the protective frame 800 and the first transparent glass to avoid flying debris. It should be noted that "the first transparent glass is not provided on the top of the protective frame 800, and a reserved opening is provided on the top to facilitate the subsequent installation of other processing equipment."
[0043] See also Figure 1 One end of the protection frame 800 is hinged with a protection door 900, one end of the protection door 900 is embedded with a second transparent glass, and one end of the protection door 900 is provided with a handle 1000.
[0044] In a specific embodiment, a handle 1000 is provided to facilitate users to open the protective door 900 through the handle 1000 and then replace the parts that need to be processed, thereby improving work efficiency.
[0045] See also Figure 1 Two supporting legs 1100 are provided at the bottom of the base 100 , and a PLC controller is provided at one end of the base 100 .
[0046] In a specific embodiment, the support legs 1100 are provided to facilitate the support and fixation of the base 100, so that the base 100 can be more stable during use, avoiding shaking during use and improving stability.
[0047] See also Figure 1-5 The torque motor 260, the electric telescopic rod 280, the electric valve 360, the slag discharge valve 370 and the electric cylinder 500 are all electrically connected to the PLC controller, and the PLC controller is electrically connected to the external power supply.
[0048] In a specific embodiment, a PLC controller is provided to facilitate power-on control of electrical equipment, so that the electrical equipment can be powered on when it needs power, avoiding the situation where it cannot be powered on when it needs power.
[0049] When in use, the user first uses the provided handle 1000 to facilitate the user to open the protective door 900 through the handle 1000, and then replace the parts that need to be processed, thereby improving work efficiency. Then, through the provided electric cylinder 500, the user can conveniently open the electric cylinder 500 through the PLC controller, so that the electric cylinder 500 drives the clamping head 600 to clamp the items that need to be clamped. Through the provided torque motor 260, the user can conveniently open the torque motor 260 through the PLC controller when the electric cylinder 500 needs to be adjusted, so that the torque motor 260 drives the gear 270 to rotate, the gear 270 rotates and then drives the gear ring 240 to rotate, the gear ring 240 rotates and then drives the rotating drum 230 to rotate, the rotating drum 230 rotates and then causes the electric cylinder 500 and the clamping head 600 to rotate and then drive the clamped object to rotate. When the part is short, the electric cylinder 500 drives the clamping head 600 to be unable to clamp it. Then the user opens the electric cylinder 500 through the PLC controller. The electric telescopic rod 280 drives the two pushing plates 290 to move closer to the middle, and then the pushing plates 290 drive the movable frame 2910 to move, and the movable frame 2910 moves and drives the two movable plates 220 to move closer to the middle, thereby adjusting the clamping of the object at the lower end, thereby achieving the purpose of multi-sided polishing of the material and conveniently adjusting according to the length of the automobile parts. Finally, through the provided electric valve 360, it is convenient for the user to connect the electric valve 360 through an external water pipe. After polishing, the user opens the electric valve 360 through the PLC controller, so that the external water pipe sends water into the distribution pipe 330 through the electric valve 360 and the water inlet pipe 350, and the distribution pipe 330 discharges the water through the discharge pipe 340 to clean the impurities on the top of the support seat 110. After cleaning, the water connects the impurities through the conveying frame 310 into the storage box 320. The subsequent user opens the slag discharge valve 370 through the PLC controller to discharge the sewage for collection and treatment, thereby achieving the purpose of debris cleaning.
[0050] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. An automobile parts processing jig, characterized in that: include: A base (100), wherein a support seat (110) is provided on the top of the base (100), and both ends of the support seat (110) are provided with a slide groove; An adjustment component (200) includes a fixed frame (210) arranged on the top of a support seat (110), two movable plates (220) are slidably connected to the top of the fixed frame (210), a rotating drum (230) is rotatably connected to the inside of the movable plate (220), a gear ring (240) is provided on one side of the outer wall of the rotating drum (230), a connecting frame (250) is provided on one side of the movable plate (220), a torque motor (260) is provided on one side of the connecting frame (250), and an output shaft end of the torque motor (260) passes through the connecting frame (250) is provided with a gear (270), the bottom of one end of the gear (270) is meshed with the gear ring (240), and a plurality of electric telescopic rods (280) are provided on both sides of the inner wall of the support seat (110), and the ends of the plurality of electric telescopic rods (280) are fixedly connected to two pushing plates (290), and the two ends of the two pushing plates (290) are provided with a moving frame (2910), and the ends of the plurality of moving frames (2910) are respectively fixedly connected to the two moving plates (220), and the outer walls of the plurality of moving frames (2910) are slidably connected to the slide groove; A debris cleaning assembly (300) includes a conveying frame (310) sealed and connected to one side of a fixed frame (210), an end of the conveying frame (310) passes through the base (100) and is sealed and connected to a storage box (320), a distribution pipe (330) is embedded in the middle of the other side of the fixed frame (210), one side of the distribution pipe (330) is sealed and connected to a plurality of discharge pipes (340), the other side of the distribution pipe (330) is sealed and connected to a water inlet pipe (350), one side of the water inlet pipe (350) is sealed and connected to an electric valve (360), the bottom of the storage box (320) is sealed and connected to a slag discharge valve (370), and the bottom of the slag discharge valve (370) passes through the bottom of the inner wall of the base (100).
2. The automobile parts processing jig according to claim 1, characterized in that: The bottom of the storage box (320) is fixedly connected to the bottom of the inner wall of the base (100).
3. The automobile parts processing jig according to claim 1, characterized in that: Two reinforcement strips (400) are provided on the outer walls of a plurality of the electric telescopic rods (280), and the bottoms of the two reinforcement strips (400) are fixedly connected to the bottom of the inner wall of the support base (110).
4. The automobile parts processing jig according to claim 1, characterized in that: An electric cylinder (500) is provided inside each of the two rotating drums (230), and a clamping head (600) is provided at the output shaft end of each of the two electric cylinders (500).
5. The automobile parts processing jig according to claim 2, characterized in that: The outer wall of the base (100) is provided with a reinforcement frame (700), the outer wall of the reinforcement frame (700) is provided with a protection frame (800), and a plurality of first transparent glasses are embedded in the interior of the protection frame (800).
6. The automobile parts processing jig according to claim 5, characterized in that: One end of the protection frame (800) is hinged with a protection door (900), one end of the protection door (900) is embedded with a second transparent glass, and one end of the protection door (900) is provided with a handle (1000).
7. The automobile parts processing jig according to claim 5, characterized in that: Two supporting legs (1100) are provided at the bottom of the base (100), and a PLC controller is provided at one end of the base (100).
8. The automobile parts processing jig according to claim 7, characterized in that: The torque motor (260), the electric telescopic rod (280), the electric valve (360), the slag discharge valve (370) and the electric cylinder (500) are all electrically connected to a PLC controller, and the PLC controller is electrically connected to an external power supply.
Citation Information
Patent Citations
Rotating jig for automobile part machining
CN211332256U