New energy automobile part casting processing material conveying device

Abstract

This invention discloses a material conveying device for casting and processing new energy vehicle parts, belonging to the technical field of material conveying devices. It includes a conveying device body, with a movable conveying component on one side. The movable conveying component includes a drive source, a reciprocating screw, a reciprocating sleeve, a movable plate, a clamping block, and a limiting plate. The limiting plate has a limiting guide groove. A connecting conveying component is located on one side of the drive source, including a transmission bevel gear, a driven bevel gear, a lifting screw, a movable plate, and a placement box. The movable plate cooperates with the lifting screw through a connecting ring and a threaded block. The threaded block is elastically connected to an electromagnetic block through an elastic reset column, and the electromagnetic block is electrically connected to a micro switch. This invention can automatically feed materials while automatically replenishing material positions, and automatically clean and collect empty material placement plates, effectively solving the problems of low efficiency and high labor intensity associated with manual feeding.

Description

Technical Field

[0001] This invention relates to the field of material conveying devices, specifically to a material conveying device for casting and processing new energy vehicle parts. Background Technology

[0002] The existing material handling equipment is an automated material handling system specifically adapted for new energy vehicle parts casting production lines. It is mainly used to efficiently and stably transport various materials such as molten aluminum and magnesium alloys, casting blanks, and sand cores between multiple key processes including smelting, die casting, cooling, testing, and machining. This type of equipment typically integrates multiple modules such as chain conveyors, AGVs (Automated Guided Vehicles), robotic arms, and pneumatic conveying. Through systematic scheduling and control, it achieves continuous and intelligent material transfer within the production line, aiming to improve the coordination and responsiveness of the overall production process.

[0003] However, existing technologies have the following drawbacks in practical applications: First, the material feeding process still largely relies on manual operation. Workers need to retrieve materials one by one from stacked storage boxes, which is not only labor-intensive and repetitive, but also inefficient and difficult to match the pace requirements of high-speed continuous production. Second, manual feeding is prone to interruptions or rhythm disruptions due to operator fatigue or inconsistent rhythm, thus disrupting the coordination of subsequent processes, affecting overall conveying efficiency, and in severe cases, even causing production line shutdowns, resulting in a waste of production time and resources. Third, existing devices lack intelligent clamping mechanisms, failing to achieve automatic clamping, precise release, and timely replenishment of materials during the conveying process, requiring frequent manual intervention and adjustments, increasing operational complexity and error risks. Fourth, empty material placement plates are difficult to automatically clean and collect after conveying, often requiring manual handling and processing, which not only further increases the labor intensity of operators but may also lead to site clutter, affecting equipment layout and safety. Fifth, the combined effect of the above drawbacks significantly reduces the effectiveness and production efficiency of the material conveying device, limiting the return on investment.

[0004] These technical deficiencies severely restrict the automation level of new energy vehicle parts casting production lines, resulting in low production efficiency, high labor costs, and an inability to guarantee the continuity and stability of material supply. Consequently, they directly affect the uniformity and reliability of overall casting production quality, limiting the expansion of production scale and process optimization. Summary of the Invention

[0005] The purpose of this invention is to provide a material conveying device for casting and processing new energy vehicle parts, so as to solve the problems of low efficiency, high labor intensity and difficulty in meeting the needs of continuous production in the prior art by automatically feeding materials, automatically replenishing materials, and automatically cleaning and collecting empty material placement plates.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a material conveying device for casting and processing new energy vehicle parts, comprising a conveying device body, a movable conveying component disposed on one side of the conveying device body, the movable conveying component comprising a drive source, a reciprocating screw fixedly connected to the output end of the drive source, a reciprocating sleeve threadedly connected to the surface of the reciprocating screw, a movable plate fixedly connected to the bottom of the reciprocating sleeve, a clamping block slidably connected to the bottom of the movable plate, the clamping block being elastically connected to the movable plate via an elastic reset post, a limiting plate slidably connected to the outer side of the movable plate, the limiting plate being fixedly connected to the drive source and the limiting plate being fixedly connected to the conveying device body, a limiting guide groove being formed on one side of the limiting plate, and the limiting guide groove being located on one side of the clamping block; A connecting conveying assembly is provided on one side of the drive source. The connecting conveying assembly includes a transmission bevel gear, which is fixedly connected to the reciprocating screw. A driven bevel gear meshes with one side of the transmission bevel gear. A lifting screw is fixedly connected to the bottom of the driven bevel gear through a reducer. A movable plate is provided on one side of the lifting screw. A placement box is slidably connected to the outside of the movable plate, and the placement box is fixedly connected to one side of the conveying device body.

[0007] Preferably, a connecting ring is fixedly connected to one side of the movable plate, the connecting ring has a movable groove inside, a threaded block is slidably connected inside the movable groove, and the inner side of the threaded block is threadedly connected to the lifting screw.

[0008] Preferably, an electromagnetic block is elastically connected to the outer side of the threaded block via an elastic reset post. The electromagnetic block is magnetically connected to the threaded block. The electromagnetic block is electrically connected to a micro switch via a wire. The micro switch is fixedly connected to the top surface inside the placement box.

[0009] Preferably, a limiting ring is fixedly connected to the side of the movable plate away from the lifting screw, a limiting rod is slidably connected inside the limiting ring, and the limiting rod is fixedly connected to the inside of the placement box.

[0010] Preferably, the micro switch is electrically connected to an alarm via a wire, and the alarm is fixedly connected to the conveying device body.

[0011] Preferably, the front side of the placement box has a placement slot, and one side of the placement slot is rotatably connected to a partition via a hinge.

[0012] Preferably, a push block is elastically connected to the bottom of the movable plate via a support spring. The push block is slidably connected to the movable plate, and one side of the push block is inclined.

[0013] Preferably, a storage box is connected to one side of the placement box, and a connecting groove is provided on one side of the placement box, the connecting groove being located on one side of the push block.

[0014] Preferably, the driving source is a servo motor.

[0015] Preferably, the clamping block is configured to automatically clamp and release materials when it moves with the moving plate, guided and limited by the limiting guide groove and elastically acted by the elastic reset column.

[0016] Compared with the prior art, the beneficial effects of the present invention are: 1. This invention, by setting up components such as a moving conveyor assembly and a connecting conveyor assembly, and through the mutual cooperation between the drive source, the reciprocating screw, and the reciprocating sleeve, enables the moving plate to automatically clamp and release materials by sliding the clamping block within the limiting guide groove. Simultaneously, the drive source drives the lifting screw to rotate through the meshing of the transmission bevel gear and the driven bevel gear, allowing the moving plate to rise and fall within the placement box. Thus, this device can automatically feed materials while automatically replenishing the material, effectively solving the problems of low efficiency and high labor intensity of manual feeding.

[0017] 2. By setting up components such as a movable plate, connecting ring, movable groove, threaded block, elastic reset column, electromagnetic block, micro switch, limit ring, limit rod, and alarm, the movable plate can automatically disconnect from the lifting screw and quickly reset when the material is used up through the threaded connection between the threaded block and the lifting screw, and the cooperation between the electromagnetic block and the micro switch. At the same time, the sliding cooperation between the limit ring and the limit rod guides the lifting and lowering of the movable plate, and the alarm can be activated simultaneously when the micro switch is triggered. Thus, the device can automatically reset and issue a material replenishment reminder, improving the automation level and operational stability of the device.

[0018] 3. By setting up components such as a placement box, placement slot, partition, support spring, push block, storage box, and connecting slot, the empty material placement plate can be pushed into the storage box through the connecting slot by the sliding cooperation between the push block and the placement box as the moving plate moves. At the same time, the cooperation between the placement slot and the partition facilitates the placement of materials and prevents the entry of debris. Thus, this device can automatically clean and collect empty material placement plates, further reducing the labor intensity of operators and improving the convenience of use. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall layout.

[0020] Figure 2 This is a schematic diagram of a side sectional view.

[0021] Figure 3 This is a schematic diagram of the limiting plate viewed from below.

[0022] Figure 4 This is an enlarged view of point A.

[0023] Figure 5 This is a schematic diagram of the connecting conveyor components.

[0024] Figure 6 This is an enlarged view of point B.

[0025] In the diagram: 1 - Conveying device body; 2-Mobile conveyor assembly; 21-Reciprocating screw; 22-Reciprocating sleeve; 23-Moving plate; 24-Clamping block; 25-Limiting plate; 26-Limiting guide groove; 3-Connecting conveyor assembly; 31-Transmission bevel gear; 32-Driven bevel gear; 33-Lifting screw; 34-Moving plate; 35-Placement box; 4-Connecting ring; 5-Threaded block; 6-Electromagnetic block; 7-Micro switch; 8-Limit ring; 9-Limit rod; 10-Alarm device; 11-Baffle; 12-Push block; 13-Storage box. Detailed Implementation

[0026] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0027] Please see Figures 1 to 6 This invention provides a technical solution: a material conveying device for casting and processing new energy vehicle parts, comprising a conveying device body 1, which is the base structure of the entire device, used to support and fix other components, and responsible for conveying materials. A movable conveying component 2 is provided on one side of the conveying device body 1.

[0028] The mobile conveying assembly 2 includes a drive source, which is existing technology and can be a servo motor. A reciprocating screw 21 is fixedly connected to the output end of the drive source. A reciprocating sleeve 22 is threaded onto the surface of the reciprocating screw 21, and a moving plate 23 is fixedly connected to the bottom of the reciprocating sleeve 22. A clamping block 24 is slidably connected to the bottom of the moving plate 23, and the clamping block 24 is elastically connected to the moving plate 23 via an elastic reset post. A limiting plate 25 is slidably connected to the outer side of the moving plate 23, and the limiting plate 25 is fixedly connected to the drive source and the conveying device body 1. A limiting guide groove 26 is formed on one side of the limiting plate 25, and the limiting guide groove 26 is located on one side of the clamping block 24.

[0029] A connecting conveying assembly 3 is provided on one side of the drive source. The connecting conveying assembly 3 includes a transmission bevel gear 31, which is fixedly connected to a reciprocating screw 21. A driven bevel gear 32 meshes with one side of the transmission bevel gear 31, and a lifting screw 33 is fixedly connected to the bottom of the driven bevel gear 32 via a reducer. A movable plate 34 is provided on one side of the lifting screw 33, and a placement box 35 is slidably connected to the outer side of the movable plate 34. The placement box 35 is fixedly connected to one side of the conveying device body 1.

[0030] The drive source provides power to the device, driving the reciprocating screw 21 to rotate. The reciprocating screw 21 drives the reciprocating sleeve 22 to perform horizontal reciprocating motion, which in turn drives the moving plate 23 to move synchronously. When the clamping block 24 moves with the moving plate 23, it is guided and limited by the limiting guide groove 26 on the limiting plate 25. Combined with the elastic action of the elastic reset column, it realizes automatic clamping and release of materials, completing the automatic feeding of materials from the placement box 35 to the conveying device body 1. This solves the problems of high labor intensity and low efficiency of manual feeding and ensures the continuity of production.

[0031] At the same time, when the reciprocating screw 21 rotates, it drives the transmission bevel gear 31 to rotate synchronously. The transmission bevel gear 31 drives the driven bevel gear 32 to rotate through meshing. After the driven bevel gear 32 is reduced in speed by the reducer, it drives the lifting screw 33 to rotate. The lifting screw 33 drives the movable plate 34 to move up and down in the placement box 35, realizing the automatic lifting and replenishment of materials, ensuring the continuous feeding action, and eliminating the need for frequent manual replenishment.

[0032] A connecting ring 4 is fixedly connected to one side of the movable plate 34, and the connecting ring 4 has a movable groove inside. A threaded block 5 is slidably connected inside the movable groove, and the inner side of the threaded block 5 is threadedly connected to the lifting screw 33. The connecting ring 4 on the movable plate 34 provides sliding installation space for the threaded block 5. The movable groove inside the connecting ring 4 limits the movement of the threaded block 5. The threaded block 5 is threadedly engaged with the lifting screw 33, converting the rotational motion of the lifting screw 33 into linear lifting motion, thereby driving the connecting ring 4 and the movable plate 34 to lift synchronously, ensuring the stable and smooth lifting action of the movable plate 34.

[0033] An electromagnetic block 6 is elastically connected to the outer side of the threaded block 5 via an elastic reset post, and the electromagnetic block 6 is magnetically connected to the threaded block 5. The electromagnetic block 6 is electrically connected to a micro switch 7 via a wire, and the micro switch 7 is fixedly connected to the top surface inside the placement box 35. The elastic reset post provides an elastic connection between the electromagnetic block 6 and the threaded block 5. When the electromagnetic block 6 is energized, it can generate a magnetic attraction force with the threaded block 5, causing the threaded block 5 to slide in the movable groove, so that the threaded block 5 disengages from the lifting screw 33, realizing the rapid reset of the movable plate 34.

[0034] The micro switch 7 can be triggered when the movable plate 34 rises to its limit position, synchronously controlling the on / off state of the electromagnetic block 6, thereby achieving automatic reset of the device without the need for manual adjustment.

[0035] A limiting ring 8 is fixedly connected to the side of the movable plate 34 away from the lifting screw 33, and a limiting rod 9 is slidably connected inside the limiting ring 8. The limiting rod 9 is fixedly connected to the inside of the placement box 35. The limiting ring 8 moves synchronously with the movable plate 34, and the limiting ring 8 and the limiting rod 9 slide together to guide and limit the lifting movement of the movable plate 34, preventing the movable plate 34 from deviating or jamming during the lifting process, ensuring the stability of the movable plate 34 when lifting materials, and preventing materials from falling and affecting the production rhythm.

[0036] The micro switch 7 is electrically connected to the alarm 10 via a wire, and the alarm 10 is fixedly connected to the conveying device body 1. When the micro switch 7 is triggered, the alarm 10 is activated simultaneously. The alarm 10 can promptly send a reminder signal to the operator, informing the operator that the material in the placement box 35 has been completely conveyed and needs to be replenished, thus avoiding interruption of material supply.

[0037] A placement slot is provided on the front side of the placement box 35, and a partition 11 is rotatably connected to one side of the placement slot via a hinge. The placement slot on the front side of the placement box 35 allows operators to easily place materials and material placement plates onto the movable plate 34 inside the placement box 35. The partition 11 connected by the hinge can close the placement slot to prevent external debris from entering the placement box 35 and affecting the normal operation of the device. A push block 12 is elastically connected to the bottom of the movable plate 23 via a support spring, and the push block 12 is slidably connected to the movable plate 23, with one side of the push block 12 being inclined.

[0038] The support spring provides elastic support for the push block 12. The push block 12 reciprocates with the moving plate 23. The tilted side can push the empty material placement plate to move during the reset process. At the same time, it can adaptively slide and lift when it comes into contact with a new material placement plate, so as to realize the automatic cleaning of the empty placement plate.

[0039] A storage box 13 is connected to one side of the placement box 35. A connecting groove is provided on one side of the placement box 35, and the connecting groove is located on one side of the push block 12. The storage box 13 can store the empty material placement plate pushed out by the push block 12. The connecting groove on the placement box 35 provides a channel for the movement of the placement plate, ensuring that the empty placement plate can smoothly enter the storage box 13 from the placement box 35.

[0040] Working principle: In use, open the partition 11 and place the material on the top of the movable plate 34 in a placement rack through the placement slot, then start the drive source. The start of the drive source can drive the reciprocating screw 21 to rotate. The rotation of the reciprocating screw 21 can drive the moving plate 23 to move through the reciprocating screw sleeve 22. The movement of the moving plate 23 can drive the clamping block 24 to move. The movement of the clamping block 24 is limited by the limiting guide groove 26 on the limiting plate 25. It can move inward and clamp the material. As it moves, the material is moved to the top of the conveying device body 1. Then, under the action of the elastic reset column and the limiting guide groove 26 connected to it, the clamping block 24 moves outward, so that the material is placed at the conveying end of the conveying device body 1, effectively automatically feeding the material.

[0041] At the same time, the rotation of the reciprocating screw 21 can drive the transmission bevel gear 31 to rotate, the rotation of the transmission bevel gear 31 can drive the driven bevel gear 32 to rotate, the rotation of the driven bevel gear 32 can drive the lifting screw 33 to rotate, and the rotation of the lifting screw 33 can drive the connecting ring 4 and the movable plate 34 to move through the threaded block 5. The movement of the movable plate 34 can move the material and the placement plate on which the material is placed to move up, so that another placement plate on which the material is placed can gradually move to a suitable position.

[0042] When the movable plate 23 is reset, it can be moved by the push block 12, which is elastically connected by the support spring. The movement of the push block 12 can push the placement plate of the previous set of materials to move to one side, so that the placement plate is moved into the interior of the storage box 13 through the connecting groove. When the movable plate 34 moves to the limit position, the movable plate 34 will trigger the micro switch 7. The micro switch 7 will activate the electromagnetic block 6. After the electromagnetic block 6 is activated, it will magnetically attract the threaded block 5, causing the threaded block 5 to compress the elastic reset column, so that the threaded block 5 is no longer connected to the lifting screw 33. At this time, the movable plate 34 can be subjected to gravity and reset under the limit of the limit rod 9 and the limit ring 8.

[0043] To ensure effective use, users can check that the movable plate 34 has fully reset before placing materials back on top. Simultaneously, the microswitch 7 will activate the alarm 10, reminding the user that materials need to be placed.

[0044] Based on the above, this invention, by setting up components such as a moving conveyor assembly and a connecting conveyor assembly, and through the mutual cooperation between the drive source, the reciprocating screw, and the reciprocating sleeve, enables the moving plate to automatically clamp and release materials by sliding the clamping block within the limiting guide groove. Simultaneously, the drive source drives the lifting screw to rotate through the meshing of the transmission bevel gear and the driven bevel gear, allowing the moving plate to rise and fall within the placement box. Thus, this device can automatically feed materials while simultaneously achieving automatic material replenishment, effectively solving the problems of low efficiency and high labor intensity associated with manual feeding.

[0045] As is known from common technical knowledge, this invention can be implemented through other embodiments that do not depart from its spirit or essential characteristics. Therefore, the disclosed embodiments described above are merely illustrative and not exhaustive. All modifications within the scope of this invention or its equivalents are included in this invention.

Claims

1. A material conveying device for casting and processing new energy vehicle parts, characterized in that: The device includes a conveying device body (1), and a movable conveying assembly (2) is provided on one side of the conveying device body (1). The movable conveying assembly (2) includes a drive source. A reciprocating screw (21) is fixedly connected to the output end of the drive source. A reciprocating screw sleeve (22) is threadedly connected to the surface of the reciprocating screw (21). A movable plate (23) is fixedly connected to the bottom of the reciprocating screw sleeve (22). A clamping block (24) is slidably connected to the bottom of the movable plate (23). The clamping block (24) is elastically connected to the movable plate (23) through an elastic reset column. A limit plate (25) is slidably connected to the outer side of the movable plate (23). The limit plate (25) is fixedly connected to the drive source and to the conveying device body (1). A limit guide groove (26) is opened on one side of the limit plate (25), and the limit guide groove (26) is located on one side of the clamping block (24). A connecting conveying assembly (3) is provided on one side of the drive source. The connecting conveying assembly (3) includes a transmission bevel gear (31). The transmission bevel gear (31) is fixedly connected to the reciprocating screw (21). A driven bevel gear (32) meshes with one side of the transmission bevel gear (31). A lifting screw (33) is fixedly connected to the bottom of the driven bevel gear (32) through a reducer. A movable plate (34) is provided on one side of the lifting screw (33). A placement box (35) is slidably connected to the outside of the movable plate (34). The placement box (35) is fixedly connected to one side of the conveying device body (1).

2. The material conveying device for casting and processing new energy vehicle parts according to claim 1, characterized in that: A connecting ring (4) is fixedly connected to one side of the movable plate (34). The connecting ring (4) has an open movable groove inside. A threaded block (5) is slidably connected inside the movable groove. The inner side of the threaded block (5) is threadedly connected to the lifting screw (33).

3. The material conveying device for casting and processing new energy vehicle parts according to claim 1, characterized in that: An electromagnetic block (6) is elastically connected to the outside of the threaded block (5) via an elastic reset post. The electromagnetic block (6) is magnetically connected to the threaded block (5). The electromagnetic block (6) is electrically connected to a micro switch (7) via a wire. The micro switch (7) is fixedly connected to the top surface inside the placement box (35).

4. The new energy vehicle part casting processing material conveying device according to claim 1, characterized in that: The movable plate (34) is fixedly connected to a limiting ring (8) on the side away from the lifting screw (33). The limiting ring (8) is slidably connected to a limiting rod (9), and the limiting rod (9) is fixedly connected to the inside of the placement box (35).

5. The new energy vehicle part casting processing material conveying device according to claim 1, characterized in that: The micro switch (7) is electrically connected to an alarm (10) via a wire, and the alarm (10) is fixedly connected to the conveying device body (1).

6. The material conveying device for casting and processing new energy vehicle parts according to claim 4, characterized in that: The front side of the placement box (35) is provided with a placement slot, and a partition (11) is rotatably connected to one side of the placement slot via a hinge.

7. The material conveying device for casting and processing new energy vehicle parts according to claim 1, characterized in that: The bottom of the movable plate (23) is elastically connected to a push block (12) by a support spring. The push block (12) is slidably connected to the movable plate (23), and one side of the push block (12) is inclined.

8. The material conveying device for casting and processing new energy vehicle parts according to claim 1, characterized in that: The placement box (35) is connected to a storage box (13) on one side, and a connecting groove is provided on one side of the placement box (35), which is located on one side of the push block (12).

9. The new energy vehicle part casting processing material conveying device according to claim 1, characterized in that: The driving source is a servo motor.

10. The new energy vehicle part casting processing material conveying device according to claim 1, characterized in that: The clamping block (24) is configured to automatically clamp and release materials when it moves with the moving plate (23) under the guidance and limiting of the limiting guide groove (26) and the elastic action of the elastic reset column.

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