Zero-degree positioning detection tool for wind power blade

By designing the zero-degree positioning and detection tooling for wind blades, the fast and accurate positioning of the zero-degree mark of the wind blades is achieved using limit columns and laser indicators, solving the problems of inaccurate positioning and time-consuming and labor-intensive operation in the prior art, and improving the efficiency and accuracy of mass production of the blades.

CN223265516UActive Publication Date: 2025-08-26MINGYANG NEW ENERGY MATERIALS TECHNOLOGY (XINYANG) CO LTD
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Patent Information

Application Number
CN202422659336.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-08-26
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

The prior art has problems such as inaccurate positioning, time-consuming and laborious operation and large errors in the installation of zero-degree marking of wind blades, making it difficult to achieve efficient and accurate zero-degree marking positioning.

Method used

A wind blade zero-degree positioning detection tool is designed, including tooling plates, limit columns, laser indicators and removable docking handles. Through the plugging of limit columns and bolt holes and the cooperation of laser indicators, fast and accurate zero-degree identification positioning is achieved.

Benefits of technology

It improves the positioning efficiency and accuracy of zero-degree marks, simplifies the operation process, ensures the rapid installation and positioning accuracy of zero-degree marks, and is suitable for mass production of blades.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of wind power generation blade production, in particular to a wind power blade zero-degree positioning detection tool which comprises a tool plate, and a first limiting column and a second limiting column which are symmetrically arranged are installed on the tool plate. A first annular limiting plate and a first conical inserting block are sequentially arranged on the first limiting column from top to bottom, and a second annular limiting plate and a second conical inserting block are sequentially arranged on the second limiting column from top to bottom; a first positioning protrusion and a second positioning protrusion are arranged on the front side and the rear side of the tool plate respectively, and a first positioning opening and a second positioning opening are formed in the first positioning protrusion and the second positioning protrusion respectively. The zero-degree positioning detection tool for the wind power blade is high in positioning efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of wind power generation blade production, in particular to a zero-degree positioning detection tool for wind blades. Background Art

[0002] The installation of the zero-degree mark is the last process before the blade leaves the factory. The mark must be installed according to the process regulations. Currently, the installation of the zero-degree mark is mainly carried out by using a pen ruler, vernier caliper and marker pen to locate it before installation. The following problems exist:

[0003] 1. Before installing the identification plate, it is necessary to determine the circumferential center position of the blade root corresponding to the identification plate. Using a steel ruler to measure the circumferential center of the two bolts cannot accurately find the circumferential center, and there will be errors in the process. 2. Using a vernier caliper to find the point corresponding to the minimum spacing between the two bolt holes is difficult to operate, time-consuming and labor-intensive, and there will be errors. 3. Due to the circumferential distribution of the blade root bolt holes and the large curvature of the profile, when drawing a line connecting two points, the circumferential center point will deviate from the center of the straight line.

[0004] In view of the inconvenience of manual marking and the existence of errors, a more accurate and easy-to-operate zero-degree marking positioning tool is needed to improve the positioning accuracy. Utility Model Content

[0005] The purpose of the utility model is to provide a zero-degree positioning detection tool for wind blades, which has high positioning efficiency.

[0006] In order to achieve the above-mentioned purpose, the technical solution of the present utility model is as follows:

[0007] A wind blade zero-degree positioning detection tool comprises a tool plate, on which a first limiting column and a second limiting column symmetrically arranged with the first limiting column are mounted;

[0008] A first annular limiting plate and a first conical plug-in block are sequentially provided on the first limiting column from top to bottom, and a second annular limiting plate and a second conical plug-in block are sequentially provided on the second limiting column from top to bottom;

[0009] A first positioning protrusion and a second positioning protrusion are respectively provided on the front and rear sides of the tooling plate, and a first positioning opening and a second positioning opening are respectively opened on the first positioning protrusion and the second positioning protrusion;

[0010] A first L-shaped support plate and a second L-shaped support plate are respectively provided directly above the first positioning opening and directly above the second positioning opening. The first L-shaped support plate and the second L-shaped support plate are both fixed on the tooling plate. A first laser pointer and a second laser pointer are respectively provided vertically downward on the first L-shaped support plate and the second L-shaped support plate.

[0011] As an improvement: the tooling plate is arc-shaped.

[0012] As an improvement, a rectangular through groove is provided in the middle of the tooling plate.

[0013] As an improvement: a docking handle is detachably installed above the first limiting column and the second limiting column.

[0014] As an improvement: a first threaded through groove and a second threaded through groove are respectively formed on the top of the first limiting column and the bottom of the second limiting column;

[0015] A first through hole is formed at the left end of the docking handle and is arranged corresponding to the first threaded through groove. A first docking through groove is formed at the bottom of the first through hole. A second through hole is formed at the right end of the docking handle and is arranged corresponding to the second threaded through groove. A second docking through groove is formed at the bottom of the second through hole.

[0016] A first stud is screwed into the interior of the first threaded through groove, and a first stud is screwed into the interior of the second threaded through groove.

[0017] In summary, the present invention has the following beneficial effects:

[0018] 1. The device is simple and easy to operate, and can improve positioning efficiency while reducing manpower. It also improves the current situation of errors in zero-degree mark positioning and improves positioning accuracy. It can be used for rapid positioning and installation of zero-degree marks in mass production of blades, and can also verify whether the zero-degree mark is installed correctly.

[0019] 2. Disassembly and maintenance can be achieved through two studs, which is simple and quick. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solution in this practical embodiment, the following briefly introduces the drawings required for use in the embodiment or the description of the prior art.

[0021] Figure 1 This is a schematic diagram of the overall structure of a wind blade zero-degree positioning detection tool;

[0022] Figure 2 This is a partial structural diagram of a wind blade zero-degree positioning detection tool;

[0023] Figure 3 This is a front view of a zero-degree positioning detection tool for wind blades;

[0024] Among them: 1. tooling plate; 2. first limiting column; 3. second limiting column; 4. first annular limiting plate; 5. second annular limiting plate; 6. first conical plug-in block; 7. second conical plug-in block; 8. first positioning protrusion; 9. second positioning protrusion; 10. first positioning opening; 11. second positioning opening; 12. first L-shaped support plate; 13. second L-shaped support plate; 14. first laser pointer; 15. second laser pointer; 16. rectangular through groove; 17. docking handle; 18. first threaded through groove; 19. second threaded through groove; 20. first through hole; 21. second through hole; 22. first docking through groove; 23. second docking through groove; 24. first stud; 25. second stud. DETAILED DESCRIPTION

[0025] The present invention will be further described in detail below with reference to the accompanying drawings.

[0026] Please refer to Figure 1-Figure 3 A wind blade zero-degree positioning detection tool comprises a tool plate 1, on which a first limiting post 2 and a second limiting post 3 symmetrically arranged with respect to the first limiting post 2 are mounted;

[0027] A first annular limiting plate 4 and a first conical plug-in block 6 are sequentially provided on the first limiting column 2 from top to bottom, and a second annular limiting plate 5 and a second conical plug-in block 7 are sequentially provided on the second limiting column 3 from top to bottom;

[0028] A first positioning protrusion 8 and a second positioning protrusion 9 are respectively provided on the front and rear sides of the tooling plate 1, and a first positioning opening 10 and a second positioning opening 11 are respectively opened on the first positioning protrusion 8 and the second positioning protrusion 9;

[0029] Directly above the first positioning opening 10 and the second positioning opening 11, a first L-shaped support plate 12 and a second L-shaped support plate 13 are respectively mounted. Both the first L-shaped support plate 12 and the second L-shaped support plate 13 are fixed to the tooling plate 1. A first laser pointer 14 and a second laser pointer 15 are respectively mounted vertically downward on the first L-shaped support plate 12 and the second L-shaped support plate 13. This device is simple and easy to operate, improving positioning efficiency while reducing manpower. It also mitigates the current situation of errors in zero-degree mark positioning and enhances positioning accuracy. It can be used for the rapid positioning and installation of zero-degree marks in mass production of blades, and can also verify the correct installation of zero-degree marks.

[0030] In this embodiment, the tooling plate 1 is arc-shaped, and its inner and outer diameters are the same as the diameter of the shell blade root, so that the circumferential contour line of the tooling plate 1 coincides with the contour lines of the inner and outer diameters of the blade root end face, thereby improving positioning accuracy.

[0031] A rectangular through slot 16 is provided in the middle of the tooling plate 1. In this embodiment, the rectangular through slot 16 can reduce the weight of the tooling and make it easier to operate.

[0032] A docking handle 17 is detachably mounted above the first and second limiting posts 2 and 3. A first threaded groove 18 and a second threaded groove 19 are respectively provided at the top of the first limiting post 2 and the bottom of the second limiting post 3. A first through hole 20 corresponding to the first threaded groove 18 is provided at the left end of the docking handle 17, and a first docking groove 22 is provided at the bottom of the first through hole 20. A second through hole 21 corresponding to the second threaded groove 19 is provided at the right end of the docking handle 17, and a second docking groove 23 is provided at the bottom of the second through hole 21. A first stud 24 is screwed into the interior of the first threaded groove 18, and a first stud 24 is screwed into the interior of the second threaded groove 19. In this embodiment, disassembly and maintenance can be achieved through two studs, which is simple and quick. During installation, the first limit column 2 and the second limit column 3 are inserted into the corresponding openings on the tooling plate 1. At this time, the first annular limit plate 4 and the second annular limit plate 5 are in contact with the bottom of the tooling plate 1. This step can make the first limit column 2 and the second limit column 3 have the same length below the tooling plate 1 during installation. Then, the first docking groove 22 and the second docking groove 23 on the docking handle 17 are placed above the first limit column 2 and the second limit column 3 respectively. The first stud 24 is screwed to the inside of the first threaded groove 18 through the first through hole 20, and the second stud 25 is screwed to the inside of the second threaded groove 19 through the second through hole 21 to complete the assembly.

[0033] Working principle: The first limiting column 2 and the second limiting column 3 on the tooling plate 1 are inserted into the two adjacent bolt holes of the blade root through the docking handle 17. The bottoms of the first limiting column 2 and the second limiting column 3 are in contact with the bottoms of the two bolt holes. At this time, the first conical plug-in block 6 and the second conical plug-in block 7 are in contact with the hole walls of the bolt holes, which can achieve stable support of the tooling plate 1.

[0034] According to the positions of the first positioning opening 10 and the second positioning opening 11 and under the action of the first laser pointer 14 and the second laser pointer 15, marks are made on the inner and outer circumferential directions of the blade root of the shell, and the zero degree mark is installed on the inner and outer circumferential directions of the blade root according to the made marks.

[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model and not to limit it; although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the specific implementation methods of the utility model can still be modified or some technical features can be replaced by equivalents; without departing from the spirit of the technical solution of the utility model, they should all be included in the scope of the technical solution for which protection is requested by the utility model.

Claims

1. A wind blade zero-degree positioning detection tool, characterized in that: A tooling plate is provided, on which a first limiting column and a second limiting column symmetrically arranged with respect to the first limiting column are mounted; A first annular limiting plate and a first conical plug-in block are sequentially provided on the first limiting column from top to bottom, and a second annular limiting plate and a second conical plug-in block are sequentially provided on the second limiting column from top to bottom; A first positioning protrusion and a second positioning protrusion are respectively provided on the front and rear sides of the tooling plate, and a first positioning opening and a second positioning opening are respectively opened on the first positioning protrusion and the second positioning protrusion; A first L-shaped support plate and a second L-shaped support plate are respectively provided directly above the first positioning opening and directly above the second positioning opening. The first L-shaped support plate and the second L-shaped support plate are both fixed on the tooling plate. A first laser pointer and a second laser pointer are respectively provided vertically downward on the first L-shaped support plate and the second L-shaped support plate.

2. The wind blade zero-degree positioning detection tool according to claim 1 is characterized in that: The tooling plate is arc-shaped.

3. The wind blade zero-degree positioning detection tool according to claim 1, characterized in that: A rectangular through slot is provided in the middle of the tooling plate.

4. The wind blade zero-degree positioning detection tool according to claim 1, characterized in that: A docking handle is detachably mounted above the first limiting column and the second limiting column.

5. The wind blade zero-degree positioning detection tool according to claim 4, characterized in that: A first threaded through groove and a second threaded through groove are respectively formed on the top of the first limiting column and the bottom of the second limiting column; A first through hole is formed at the left end of the docking handle and is arranged corresponding to the first threaded through groove. A first docking through groove is formed at the bottom of the first through hole. A second through hole is formed at the right end of the docking handle and is arranged corresponding to the second threaded through groove. A second docking through groove is formed at the bottom of the second through hole. A first stud is screwed into the interior of the first threaded through groove, and a first stud is screwed into the interior of the second threaded through groove.