Precise carton forming mechanism

Through the lifting structure and suction cup technology of the carton precision forming mechanism, the die cut width is automatically adjusted, which solves the problem of uneven bonding and improves the efficiency and quality of carton processing.

CN223266373UActive Publication Date: 2025-08-26SHANDONG TAIHUI PACKING CO LTD
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Patent Information

Application Number
CN202421060321.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-08-26
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

In the processing of existing cartons, uneven bonding results in uneven die cuts, affecting the quality of the cardboard, adding additional processes and inefficient efficiency.

Method used

A carton precision forming mechanism is adopted to automatically adjust the die cut width through the coordination of the lifting front baffle, push plate, press plate and suction cup to make it consistent, reduce the process and improve efficiency.

Benefits of technology

It realizes rapid alignment of die cuts, reduces processes, improves the efficiency and quality of carton processing, and has a wide range of applications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of packaging carton processing, and particularly relates to a carton precision forming mechanism. The carton precision forming mechanism comprises a conveying belt installed on a rack and is characterized in that a front baffle capable of ascending and descending is arranged above the front portion of the conveying belt, a push plate is arranged above the rear portion of the conveying belt, a pressing plate capable of ascending and descending is arranged between the front baffle and the push plate, a supporting block capable of penetrating through the pressing plate is arranged on the pressing plate, and a suction cup is installed at the end of the pressing plate. The die cutting device has the beneficial effects that when the supporting blocks fall down along with the pressing plate, the two die cutting openings can be opened to the same degree, so that the widths of the two die cutting openings are completely consistent, one working procedure is omitted, efficiency is higher, the application range is wide, and the carton processing quality is guaranteed.
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Description

(1) Technical field

[0002] The invention belongs to the technical field of packaging carton processing, and in particular relates to a carton precision forming mechanism. (2) Background Technology

[0004] Packaging cartons are extremely widely used in the field of cargo packaging and transportation. The processing of packaging cartons requires processes such as die-cutting, waste removal, and gluing. After the cardboard is die-cut and waste removed, it needs to be glued together. During the gluing and gluing process, uneven bonding is prone to occur, resulting in uneven die-cuts on both sides of the gluing mouth, with one side having a wide die-cut and the other side having a narrow die-cut. This causes the gluing cardboard to tilt, seriously affecting the quality of the cardboard. After the adhesive dries, the folded cardboard tilts, causing the carton to have quality problems such as misalignment. Our company's patent, application number 2023216008347, announcement date 2023.11.28, titled "A Precision Carton Forming Device," uses a support plate cylinder to drive two support plates to open, so as to support the two die-cuts of the gluing mouth to the same width. This adds an extra process and is inefficient. (III) Summary of the Invention

[0006] In order to make up for the deficiencies of the prior art, the present invention provides a carton precision forming mechanism which has higher efficiency, wider application range and ensures carton processing quality.

[0007] The present invention is achieved through the following technical solutions:

[0008] A carton precision forming mechanism includes a conveyor belt installed on a frame, and is characterized in that: a front baffle that can be raised and lowered is provided above the front of the conveyor belt, a push plate is provided above the rear of the conveyor belt, a pressure plate that can be raised and lowered is provided between the front baffle and the push plate, a support block that can pass through the pressure plate is provided on the pressure plate, and a suction cup is installed at the end of the pressure plate.

[0009] The suction cup is installed at the bottom of the suction cup cylinder, and the suction cup cylinder is fixed on the pressing plate.

[0010] The top of the pressure plate is installed on the output end of the pressure plate cylinder, the support block is installed below the support block mounting seat, the support block mounting seat is installed on the support block mounting seat slider, the support block mounting seat slider is installed on the side of the pressure plate cylinder, and the support block mounting seat slider is fixed to the upper part of the pressure plate.

[0011] An adjusting bolt is installed on the top of the slide block of the support block mounting seat.

[0012] A screw is installed on the side of the support block mounting seat slider, and two baffles located on both sides of the support block are sleeved on the screw. The two baffles are fixed on the screw by nuts, and the support block can move along the support block mounting seat.

[0013] The front baffle is fixed to the output end of the front baffle cylinder through a front baffle fixing plate, and the front baffle cylinder is installed on the front baffle sliding block.

[0014] A limiting rod is installed on the front baffle fixing plate.

[0015] The push plate is hinged to the bottom of the swing cylinder through a swing arm, and the top of the swing cylinder is clamped on the front and rear slide rails through a swing cylinder slider, and the swing cylinder slider is fixed to the front and rear slide rails through a swing cylinder slider locking bolt.

[0016] The top of the pressure plate cylinder is clamped on the front and rear slide rails through a pressure plate cylinder slider, and the pressure plate cylinder slider is fixed to the front and rear slide rails through a pressure plate cylinder slider locking bolt.

[0017] A compression belt is provided on the outside of the conveying belt.

[0018] A sponge block is provided on the lower surface of the pressing plate.

[0019] The beneficial effect of the present invention is that the support block can open the two die cuts to an equal extent as the pressure plate falls, so that the widths of the two die cuts are completely consistent, reducing one process, being more efficient, having a wide range of applications, and ensuring the quality of carton processing. (IV) Description of the accompanying drawings

[0021] The present invention will be further described below with reference to the accompanying drawings.

[0022] Attachment Figure 1 This is a schematic diagram of the paperboard structure of the present invention;

[0023] Attachment Figure 2 It is a structural schematic diagram of the present invention;

[0024] Attachment Figure 3 This is a schematic diagram of the installation structure of the pressing plate and the supporting block of the present invention;

[0025] Attachment Figure 4 This is a schematic diagram of the installation structure of the oscillating cylinder of the present invention;

[0026] Attachment Figure 5 This is a schematic diagram of the compression belt and the conveyor belt compressing the cardboard of the present invention;

[0027] In the figure, 1 is a conveyor belt, 2 is a front baffle, 3 is a push plate, 4 is a pressure plate, 5 is a support block, 6 is a suction cup, 7 is a suction cup cylinder, 8 is a pressure plate cylinder, 9 is a support block mounting seat, 10 is a support block mounting seat slider, 11 is an adjusting bolt, 12 is a screw, 13 is a baffle, 14 is a nut, 15 is a front baffle fixing plate, 16 is a front baffle cylinder, 17 is a front baffle slider, 18 is a limit rod, 19 is a swing arm, 20 is a swing cylinder, 21 is a swing cylinder slider, 22 is a front and rear slide rail, 23 is a swing cylinder slider locking bolt, 24 is a pressure plate cylinder slider, 25 is a pressure plate cylinder slider locking bolt, 26 is a clamping belt, 27 is a sponge block, 28 is a cardboard, and 29 is a die-cutting opening. (V) Specific implementation methods

[0029] The accompanying drawings illustrate a specific embodiment of the present invention. This embodiment comprises a conveyor belt 1 mounted on a frame. A front baffle 2, which can be raised and lowered, is located above the front of the conveyor belt 1. A push plate 3, located above the rear of the conveyor belt 1, is located above the rear of the conveyor belt 1. A liftable pressure plate 4, located between the front baffle 2 and the push plate 3, is provided. A support block 5, which can pass through the pressure plate 4, is provided on the pressure plate 4. A suction cup 6 is mounted on the end of the pressure plate 4. The suction cup 6 is mounted on the bottom of a suction cup cylinder 7, which is fixed to the pressure plate 4.

[0030] The top of the pressure plate 4 is mounted on the output end of the pressure plate cylinder 8. The support block 5 is mounted below the support block mounting base 9. The support block mounting base 9 is mounted on the support block mounting base slider 10. The support block mounting base slider 10 is mounted on the side of the pressure plate cylinder 8 and is fixed to the top of the pressure plate 4. An adjusting bolt 11 is installed on the top of the support block mounting base slider 10. A screw 12 is mounted on the side of the support block mounting base slider 10. Two stoppers 13 are mounted on the screw 12 and located on both sides of the support block 5. The two stoppers 13 are fixed to the screw 12 by nuts 14, allowing the support block 5 to move along the support block mounting base 9.

[0031] The front baffle 2 is fixed to the output end of the front baffle cylinder 16 through the front baffle fixing plate 15, and the front baffle cylinder 16 is installed on the front baffle slider 17. A limit rod 18 is installed on the front baffle fixing plate 15.

[0032] The push plate 3 is hinged to the bottom of the swing cylinder 20 via the swing arm 19. The top of the swing cylinder 20 is clamped on the front and rear slide rails 22 via the swing cylinder slider 21. The swing cylinder slider 21 is fixed to the front and rear slide rails 22 via the swing cylinder slider locking bolts 23. The top of the pressure plate cylinder 8 is clamped on the front and rear slide rails 22 via the pressure plate cylinder slider 24. The pressure plate cylinder slider 24 is fixed to the front and rear slide rails 22 via the pressure plate cylinder slider locking bolts 25.

[0033] A compression belt 26 is provided on the outside of the conveyor belt 1. A sponge block 27 is provided on the lower surface of the pressing plate 4.

[0034] With the carton precision forming mechanism of the present invention, cardboard 28, which has undergone die-cutting, waste removal, and gluing, is placed on the conveyor belt 1. Both sides of the cardboard 28 are pressed against the conveyor belt 1 by the compression belts 26. As the conveyor belt 1 and the compression belt 26 rotate, the cardboard 28 is driven forward. When the cardboard 28 moves below the front baffle 2, the front baffle cylinder 16 is activated to drive the front baffle fixing plate 15 downward, thereby driving the front baffle 2 to move down above the conveyor belt 1 to block the front end of the cardboard 28. The swing cylinder 20 is activated, and its piston rod moves downward. The front end of the piston rod of the swing cylinder 20 is a rack, which drives the gear to rotate during the downward movement. The gear rotation drives the swing arm 19 to rotate, thereby driving the push plate 3 to rotate above the conveyor belt 1. During the rotation of the push plate 3, the cardboard 28 is pushed forward and aligned, and together with the front baffle 2, the cardboard 28 is clamped. The suction cup cylinder 7 is activated, driving the suction cup 6 downward until it adheres to the cardboard 28. The suction cup cylinder 7 then moves the suction cup 6 upward a short distance, raising the upper portion of the cardboard 28 upward. This allows the support block 5 to extend into the two die cuts 29, thus stretching the two inclined die cuts 29 to equal widths, making the bonded edges flush with the outer edges of the cardboard 28. The bonded edges are not completely bonded, so there is no damage to the cardboard 28. The two pressure plate cylinders 8 are activated, driving the pressure plate 4 downward to press on the top of the cardboard 28. The pressure plate 4 moves downward through the support block mounting block slider 10, driving the support block mounting block 9 and the support block 5 downward. Simultaneously, the suction cup 6 releases the cardboard 28, flattening it. Finally, as the pressure plate 4 presses down onto the cardboard 28, the two ends of the bonded edges of the cardboard 28 are flush. The support block 5 passes through the long hole in the pressure plate 4 and extends into the die cuts 29 of the cardboard 28, completing the spreading action. After the expansion is complete, the pressure plate 4 and support block 5 move upward. Simultaneously, the push plate 3 rotates upward, the front baffle 2 moves upward, and the conveyor belt 1 and the pressure belt 26 continue to rotate, feeding the cardboard 28 to the next process. The support block mounting block slider 10 moves along the guide rail on the surface of the pressure plate cylinder 6. The downward movement of the support block mounting block slider 10 drives the adjustment bolt 11 downward. The adjustment bolt 11 can be used to adjust the length of the support block 5 extending into the die cut 29. The front baffle slider 17 is fixed to the frame and can move left and right along the frame to adjust the left and right position of the front baffle 2, thereby adapting to the needs of different cardboards 29. When the front baffle 2 moves upward, the limit rod 18 prevents the front baffle fixing plate 15 from rebounding excessively. The swing cylinder slider 21 can move back and forth along the front and rear slide rails 22, thereby adjusting the front and rear position of the push plate 3 and the distance between the push plate 3 and the front baffle 2 to accommodate cardboards 28 of different widths. Similarly, the two pressing plate cylinder sliders 24 can also move forward and backward along the front and rear slide rails 22, thereby adjusting the front and rear positions of the two pressing plates 4 and the two support blocks 5 so that they are just above the two die cuts 29 of the cardboard 28.A slider is mounted on top of the support block 5, which slides along a track below the support block mounting seat 9, thereby enabling the support block 5 to move laterally along the support block mounting seat 9. After loosening the two nuts 14 and allowing the two stoppers 13 to drive the support block 5 to the desired lateral position, the two nuts 14 can be tightened. This allows the support block 5 to change in the lateral position of the die-cut 29 of the cardboard 28. When the pressure plate 4 moves downward to press the cardboard 28, a sponge block 27 is provided below the pressure plate 4. The sponge block 27 positions the cardboard 29 without pressing too tightly and protects the surface of the cardboard 28 from being scratched, thereby allowing the support block 5 to smoothly and quickly complete the opening of the die-cut 29.

Claims

1. A carton precision forming mechanism, comprising a conveyor belt (1) mounted on a frame, characterized in that: A front baffle (2) capable of being raised and lowered is provided above the front of the conveying belt (1), a push plate (3) is provided above the rear of the conveying belt (1), a pressing plate (4) capable of being raised and lowered is provided between the front baffle (2) and the push plate (3), a supporting block (5) capable of passing through the pressing plate (4) is provided on the pressing plate (4), and a suction cup (6) is installed at the end of the pressing plate (4).

2. The carton precision forming mechanism according to claim 1, characterized in that: The suction cup (6) is mounted on the bottom of the suction cup cylinder (7), and the suction cup cylinder (7) is fixed on the pressure plate (4).

3. The carton precision forming mechanism according to claim 1, characterized in that: The top of the pressure plate (4) is installed on the output end of the pressure plate cylinder (8), the support block (5) is installed below the support block mounting seat (9), the support block mounting seat (9) is installed on the support block mounting seat slider (10), the support block mounting seat slider (10) is installed on the side of the pressure plate cylinder (8), and the support block mounting seat slider (10) is fixed to the upper part of the pressure plate (4).

4. The carton precision forming mechanism according to claim 3, characterized in that: An adjusting bolt (11) is installed on the top of the support block mounting seat slider (10).

5. The carton precision forming mechanism according to claim 3, characterized in that: A screw rod (12) is installed on the side of the support block mounting seat slider (10), and two baffles (13) are sleeved on the screw rod (12) and located on both sides of the support block (5). The two baffles (13) are fixed to the screw rod (12) through nuts (14), and the support block (5) can move along the support block mounting seat (9).

6. The carton precision forming mechanism according to claim 1, characterized in that: The front baffle (2) is fixed to the output end of the front baffle cylinder (16) via a front baffle fixing plate (15), and the front baffle cylinder (16) is mounted on the front baffle slider (17).

7. The carton precision forming mechanism according to claim 6, characterized in that: A limiting rod (18) is installed on the front baffle fixing plate (15).

8. The carton precision forming mechanism according to claim 1, characterized in that: The push plate (3) is hinged to the bottom of the swing cylinder (20) through a swing arm (19), and the top of the swing cylinder (20) is clamped on the front and rear slide rails (22) through a swing cylinder slider (21), and the swing cylinder slider (21) is fixed to the front and rear slide rails (22) through a swing cylinder slider locking bolt (23).

9. The carton precision forming mechanism according to claim 3, characterized in that: The top of the pressure plate cylinder (8) is clamped on the front and rear slide rails (22) through a pressure plate cylinder slider (24), and the pressure plate cylinder slider (24) is fixed to the front and rear slide rails (22) through a pressure plate cylinder slider locking bolt (25).

10. The carton precision forming mechanism according to claim 1, characterized in that: A pressing belt (26) is provided on the outside of the conveying belt (1), and a sponge block (27) is provided on the lower surface of the pressing plate (4).