Multifunctional pay-off rack of enameling machine
By designing a multi-functional wire laying frame, combining the combination of slider, damper and guide wheel, the problems of low damping force and single guidance in the prior art are solved, adaptive tension control and trajectory guidance are realized, and the wire laying stability and paint quality of the enameled machine are improved.
Patent Information
- Application Number
- CN202422825363.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-11-20
AI Technical Summary
The existing enameled machines have low damping force and inconvenient adjustment, resulting in uneven painting and inability to guide and adaptive tension control according to the coiled trajectory, and have a single function.
A multi-functional wire laying frame is designed, including a carrier plate, a connecting mechanism, an installation mechanism and a guide mechanism. The combination of sliders, dampers and springs is used to realize adaptive tension control and sliding guidance according to the wire track, and dual guidance is carried out through the first and second guide components to facilitate the pick-up and placement of the coil material and replace it.
Adaptive tension control and sliding guidance according to the wire trajectory are realized, the stability of laying lines and paint uniformity are improved, and the pick-up, placement and replacement of coils are simplified.
Smart Images

Figure CN223268083U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire pay-off of an enameling machine, in particular to a multifunctional wire pay-off frame of an enameling machine. Background Art
[0002] This machine slowly coats and cures insulating varnish on metal wires. During payout, the coiled wires are placed on a rack. Current structures have low damping and are difficult to adjust, often resulting in uneven coating and other quality issues.
[0003] In response to the above technical problems, a wire pay-off stand for an enameling machine with a damping device is disclosed in Publication No. CN110356909A. During the operation of the wire, as the weight of the wire shaft becomes lighter and lighter, the adjusting nut needs to be manually loosened at regular intervals to appropriately reduce the damping force and ensure smooth operation of the wire.
[0004] The above patent also has the following deficiencies: since it cannot guide the line according to the trajectory when winding the line when paying out, it is not conducive to its disassembly and assembly, and it cannot complete adaptive tension control when defending the line, and its function is single. Utility Model Content
[0005] The purpose of the present utility model is to provide a multifunctional wire pay-off stand for an enameling machine, which has the advantages of adaptive tension control, sliding guidance according to the defense line trajectory, and is convenient for taking and replacing coils, thereby achieving multi-directional functionality to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a multifunctional pay-off stand for an enameling machine, comprising a carrier plate, a connecting mechanism, a mounting mechanism, and a guiding mechanism, wherein the connecting mechanism is respectively arranged at the upper and lower portions of the carrier plate surface, and the slide grooves in the connecting mechanism are respectively opened at the upper and lower portions of the carrier plate surface;
[0007] It also includes a slider, a connecting plate, a damper, a spring and a connecting frame. The slider is slidably connected to the inside of the slide groove, the connecting plate is installed on the surface of the slider, the damper and the spring are both installed at the lower part of one side of the connecting plate, the connecting frame is installed at one end of the damper and the spring, and the spring is located on the outside of the damper.
[0008] Preferably, a mounting mechanism is provided at one end of the connecting disk, and the mounting mechanism includes a supporting assembly and a shielding assembly. The supporting assembly is provided at one end of the connecting disk, and the shielding assembly is provided at one end of the supporting assembly.
[0009] Preferably, the support assembly includes a mounting plate and a connecting pipe, the mounting plate is movably mounted on one end of the connecting plate, and the connecting pipe is mounted on one end of the mounting plate.
[0010] Preferably, the shielding assembly includes a threaded joint and a baffle, the threaded joint is threadedly connected to one end of the inner wall of the connecting pipe, and the baffle is installed on one end of the threaded joint.
[0011] Preferably, a guide mechanism is provided at one end and one side of the surface of the carrier, and the guide mechanism includes a first guide component and a second guide component, the first guide component is respectively provided at the upper and lower parts of one side of the carrier surface, and the second guide component is respectively provided at the upper and lower parts of one end of the carrier.
[0012] Preferably, the first guide assembly includes a first connecting rod, a first guide wheel and a first limit plate, the first connecting rod is respectively installed on the upper and lower parts of one side of the carrier surface, the first guide wheel is sleeved on the surface of the first connecting rod, and the first limit plate is respectively installed on one end of the first connecting rod and one side of the surface.
[0013] Preferably, the second guide assembly includes a mounting seat, a second connecting rod, a second guide wheel and a second limit plate, the mounting seat is respectively installed on the upper and lower parts of one end of the carrier plate, the second connecting rod is installed on the surface of the mounting seat, the second guide wheel is sleeved on the surface of the second connecting rod, and the second limit plate is respectively installed on one end and one side of the surface of the second connecting rod.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] 1. The utility model has the advantages of sliding guidance according to the trajectory of the defense line, facilitating the placement and replacement of coiled materials, and adaptive tension control through the setting of the connecting mechanism. The connecting mechanism is used to facilitate the adaptive tension control, the guiding mechanism can be used to slide and guide according to the trajectory of the defense line, and the installation mechanism is conducive to the placement and replacement of coiled materials, thereby achieving multi-directional functionality.
[0016] 2. The utility model can be used to play a double-group guiding role through the setting of the guiding mechanism, so as to improve its guiding effect. The cooperation of the first connecting rod, the first guide wheel and the first limit plate can be used to play the primary guiding role for line pay-off, while the mounting seat, the second connecting rod, the second guide wheel and the second limit plate can be used for secondary line pay-off guiding. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the slider of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the damper of the utility model;
[0020] Figure 4 This is a schematic structural diagram of the first guide wheel of the utility model.
[0021] In the figure: 1. carrier plate; 2. connecting mechanism; 21. slide groove; 22. slider; 23. connecting plate; 24. damper; 25. spring; 26. connecting frame; 3. mounting mechanism; 31. mounting plate; 32. connecting pipe; 33. threaded joint; 34. baffle; 4. guide mechanism; 41. first connecting rod; 42. first guide wheel; 43. first limit plate; 44. mounting seat; 45. second connecting rod; 46. second guide wheel; 47. second limit plate. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] See also Figures 1 to 4 The utility model provides a multifunctional pay-off stand for an enameling machine, comprising a carrier plate 1, a connecting mechanism 2, a mounting mechanism 3, and a guide mechanism 4. The connecting mechanism 2 is respectively arranged at the upper and lower parts of the surface of the carrier plate 1. The slide grooves 21 in the connecting mechanism 2 are respectively opened at the upper and lower parts of the surface of the carrier plate 1, which can be used to assist in pay-off, so as to facilitate tension adjustment, sliding guidance, and convenient replacement of coiled materials.
[0024] The chute 21 further includes a slider 22, a connecting plate 23, a damper 24, a spring 25, and a connecting frame 26. The slider 22 is slidably connected to the inside of the slide groove 21. The connecting plate 23 is mounted on the surface of the slider 22. The damper 24 and the spring 25 are both mounted on the lower part of one side of the connecting plate 23. The connecting frame 26 is mounted on one end of the damper 24 and the spring 25. The spring 25 is located on the outside of the damper 24.
[0025] The sliding connection relationship facilitates flexible adaptive adjustment of the fit.
[0026] During operation, the unwinding end may be unstable due to the winding speed of the winding end. Therefore, the sliding connection between the slider 22 and the slide groove 21 is combined with the damping elasticity of the damper 24 and the spring 25 to make it adaptively adjusted according to the force of the wire pulling. When the pulling force is large, it will slide to the left while pulling the damper 24 and the spring 25. When the pulling force is small, it will be pushed by the damper 24 and the spring 25 and cannot retract, thereby making it stable in unwinding.
[0027] Preferably, a mounting mechanism 3 is provided at one end of the connecting disk 23, and the mounting mechanism 3 includes a supporting component and a shielding component. The supporting component is provided at one end of the connecting disk 23, and the shielding component is provided at one end of the supporting component, so as to facilitate the disassembly and replacement of the coil.
[0028] Among them, the supporting assembly includes a mounting plate 31 and a connecting pipe 32. The mounting plate 31 is movably mounted on one end of the connecting plate 23, and the connecting pipe 32 is mounted on one end of the mounting plate 31 to facilitate bearing and rotation.
[0029] Among them, the shielding assembly includes a threaded joint 33 and a baffle 34. The threaded joint 33 is threadedly connected to one end of the inner wall of the connecting pipe 32, and the baffle 34 is installed at one end of the threaded joint 33 to facilitate shielding and assisting disassembly and assembly.
[0030] During operation, the baffle 34 is rotated to drive the threaded joint 33 to separate from the end of the connecting pipe 32, the empty tube after the wire is paid out is removed, and then a new coil is put on the surface of the connecting pipe 32, and then the thread of the threaded joint 33 is rotated to its original position to complete the disassembly and assembly work.
[0031] In addition, rollers are attached to the four sides of the outer end of the mounting plate 31, and one end of the roller is movably mounted to one end of the connecting plate 23, so as to support the mounting plate 31 and assist it in rotating.
[0032] Furthermore, a guide mechanism 4 is provided at one end and one side of the surface of the carrier 1. The guide mechanism 4 includes a first guide component and a second guide component. The first guide component is respectively provided at the upper and lower parts of one side of the surface of the carrier 1, and the second guide component is respectively provided at the upper and lower parts of one end of the carrier 1, so as to facilitate the role of double-group guidance, thereby improving the close contact with the wire during guidance.
[0033] In addition, the first guide assembly includes a first connecting rod 41, a first guide wheel 42 and a first limit plate 43. The first connecting rod 41 is respectively installed on the upper and lower parts of one side of the surface of the carrier plate 1, the first guide wheel 42 is sleeved on the surface of the first connecting rod 41, and the first limit plate 43 is respectively installed on one end of the first connecting rod 41 and one side of the surface, which can be used for primary guiding and conveying thereof;
[0034] In addition, the second guide assembly includes a mounting seat 44, a second connecting rod 45, a second guide wheel 46 and a second limit plate 47. The mounting seat 44 is respectively installed on the upper and lower parts of one end of the carrier plate 1, the second connecting rod 45 is installed on the surface of the mounting seat 44, the second guide wheel 46 is sleeved on the surface of the second connecting rod 45, and the second limit plate 47 is respectively installed on one end and one side of the surface of the second connecting rod 45, which plays the role of secondary guiding and conveying.
[0035] During guided transportation, the wire needs to be attached to the upper surface of the first guide wheel 42 in advance, and then pass through the lower surface of the second guide wheel 46 again. When guiding the defense line, the pre-wound trajectory of the wire and the pulling force of the wire will drive the first guide wheel 42 and the second guide wheel 46 to slide on the surfaces of the first connecting rod 41 and the second connecting rod 45 respectively, completing the effect of sliding guidance according to the trajectory of the defense line.
[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A multifunctional pay-off stand for an enameling machine, characterized by: It comprises a carrier plate (1), a connecting mechanism (2), a mounting mechanism (3), and a guiding mechanism (4); the connecting mechanism (2) is respectively arranged at the upper and lower parts of the surface of the carrier plate (1); and the sliding grooves (21) in the connecting mechanism (2) are respectively opened at the upper and lower parts of the surface of the carrier plate (1); The invention also includes a slider (22), a connecting disk (23), a damper (24), a spring (25) and a connecting frame (26), wherein the slider (22) is slidably connected to the inside of the slide groove (21), the connecting disk (23) is installed on the surface of the slider (22), the damper (24) and the spring (25) are both installed at the lower part of one side of the connecting disk (23), the connecting frame (26) is installed at one end of the damper (24) and the spring (25), and the spring (25) is located outside the damper (24).
2. The multifunctional pay-off stand for an enameling machine according to claim 1, characterized in that: One end of the connection disk (23) is provided with a mounting mechanism (3), and the mounting mechanism (3) comprises a support component and a shielding component, the support component is provided at one end of the connection disk (23), and the shielding component is provided at one end of the support component.
3. The multifunctional pay-off stand for an enameling machine according to claim 2, characterized in that: The support assembly comprises a mounting plate (31) and a connecting pipe (32), wherein the mounting plate (31) is movably mounted on one end of the connecting plate (23), and the connecting pipe (32) is mounted on one end of the mounting plate (31).
4. The multifunctional pay-off stand for an enameling machine according to claim 3, characterized in that: The shielding assembly comprises a threaded joint (33) and a baffle (34), wherein the threaded joint (33) is threadedly connected to one end of the inner wall of the connecting pipe (32), and the baffle (34) is installed on one end of the threaded joint (33).
5. The multifunctional pay-off stand for an enameling machine according to claim 1, characterized in that: A guide mechanism (4) is provided at one end and one side of the surface of the carrier plate (1), and the guide mechanism (4) comprises a first guide component and a second guide component, the first guide component being respectively provided at the upper part and the lower part of one side of the surface of the carrier plate (1), and the second guide component being respectively provided at the upper part and the lower part of one end of the carrier plate (1).
6. The multifunctional pay-off stand for an enameling machine according to claim 5, characterized in that: The first guide assembly comprises a first connecting rod (41), a first guide wheel (42) and a first limiting plate (43); the first connecting rod (41) is respectively mounted on the upper part and the lower part of one side of the surface of the carrier plate (1); the first guide wheel (42) is sleeved on the surface of the first connecting rod (41); and the first limiting plate (43) is respectively mounted on one end of the first connecting rod (41) and one side of the surface.
7. The multifunctional pay-off stand for an enameling machine according to claim 6, characterized in that: The second guide assembly comprises a mounting seat (44), a second connecting rod (45), a second guide wheel (46) and a second limiting plate (47); the mounting seat (44) is respectively mounted on the upper part and the lower part of one end of the carrier plate (1); the second connecting rod (45) is mounted on the surface of the mounting seat (44); the second guide wheel (46) is sleeved on the surface of the second connecting rod (45); and the second limiting plate (47) is respectively mounted on one end and one side of the surface of the second connecting rod (45).
Citation Information
Patent Citations
Enameling machine pay-off rack with damping devices
CN110356909A