Device for improving production spinning condition of high-strength polyamide fiber
By introducing adjustment components and wire hook brackets into the high-strength nylon fiber production device, the tow tension is accurately controlled, and the problems of many broken heads and uneven tensions are solved during the production process, and the stability and simplicity of fiber production are improved.
Patent Information
- Application Number
- CN202422400934.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The number of head breaks during the production process of high-strength nylon fibers is often broken, especially when the wire wraps and tows are shaking at the drafting roller GR1, which leads to uneven tension and affects production stability.
A high-strength nylon fiber production device is designed, including a base plate, a pre-netor, multiple adjustment components and a wire hook bracket, and the tension uniformity of the tow entering the wire roller is accurately controlled by the adjustment rod and the rotating support.
The tension fluctuations and tow adhesion at GR1 are reduced, the stability and uniformity of fiber production are improved, and the practicality and simplicity of the device are enhanced.
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Figure CN223268826U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of high-strength fiber production, in particular to a device for improving the spinning conditions of high-strength nylon fiber production. Background Art
[0002] High-strength nylon fibers possess excellent strength properties and can withstand significant tension and impact. Generally, high-strength nylon fibers utilize multiple high-draw ratios, resulting in fiber breaking strengths of 6-9 CN / dtex, which is 2-5 CN / dtex higher than the breaking strength of conventional fibers. Therefore, fabrics woven from high-strength fibers exhibit improved wear resistance and are able to maintain stable performance over the long term, making them highly sought after in the textile and industrial sectors. With technological advancements and the continued expansion of the market, their application prospects will become even broader. In the apparel sector, they can be applied to textile and apparel products such as underwear, shirts, stockings, outdoor sportswear, and equipment. In the industrial sector, they can be used to make industrial ropes, cables, and rope nets. Their high strength, wear resistance, and good elasticity make these products more durable and comfortable.
[0003] The multi-pass high-draw ratio process setting can achieve higher breaking strength in the fiber. However, statistical data shows that the production stability of high-strength nylon fiber is significantly worse than that of conventional nylon fiber during production, which is mainly manifested in a higher number of end-breaks. Nearly 80% of the end-breaks are caused by entanglement on the drafting roller GR1. Before the end-break, the tow shakes violently on the drafting roller GR1, and there is unstable adhesion between the yarns. Therefore, we designed a device that can solve the problems of end-breaks caused by entanglement on the drafting roller GR1 and the excessive shaking of the tow on the drafting roller GR1 during production. It improves the uneven tension of the tow entering the godet, thereby reducing the adhesion of the tow caused by tension fluctuations or insufficient tension at GR1, achieving tow stability, and thus improving the production and spinning conditions of high-strength fibers. Utility Model Content
[0004] The utility model aims to provide a device for improving the spinning conditions of high-strength nylon fibers, which can adjust the tension of the filament bundles evenly when the filament bundles enter the godet rollers.
[0005] In order to achieve the above objectives, the present invention adopts the following technical solutions:
[0006] The utility model proposes a device for improving the spinning conditions of high-strength nylon fiber production, comprising a base plate and a pre-network device arranged on the base plate for the entry of yarn bundles, wherein a first yarn bundle adjustment component, a yarn bundle guide rod component, a second yarn bundle adjustment component, an SR1 roller and a GR1 roller are sequentially arranged on the base plate below the pre-network device from top to bottom.
[0007] Furthermore, the first tow adjustment assembly, the tow guide rod assembly, and the second tow adjustment assembly each include an adjustment rod, each of which is correspondingly arranged on a rotating support, and each of the adjustment rods is fixed to the base plate via a connecting base.
[0008] Furthermore, a wire guide hook bracket is provided on each of the rotating supports of the first wire bundle adjusting assembly and the second wire bundle adjusting assembly, and a plurality of wire guide hooks are provided on the wire guide hook bracket.
[0009] Furthermore, a wire guide rod is provided on the rotating support of the wire guide rod assembly.
[0010] Furthermore, a scale is provided on the adjusting rod.
[0011] Furthermore, the distance between adjacent adjustment rods is 8 to 12 cm.
[0012] Furthermore, the SR1 roller is located to the upper right of the GR1 roller.
[0013] The beneficial effects of this utility model include: increasing the tension at GR1 by precisely adjusting the relative positions of the three-layer adjustment brackets, while simultaneously reducing the tension deviation of each yarn during the tension increase process. The addition of scales on the adjustment rod allows for tension control of the same variety, enabling process replication and simplifying tension adjustment, thus increasing the practicality and simplicity of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the structure of the utility model Figure 1 .
[0015] Figure 2 This is a schematic diagram of the structure of the utility model Figure 2 .
[0016] Figure 3 Schematic diagram of tow adjustment.
[0017] In the figure, 1-base plate, 2-pre-network device, 3-adjusting rod, 4-rotating support, 5-connecting base, 6-wire guide hook bracket, 7-wire guide hook, 8-wire guide rod, 9-SR1 roller, 10-GR1 roller. DETAILED DESCRIPTION
[0018] The present invention will be further described below with reference to the accompanying drawings.
[0019] See also Figures 1 to 3 , the utility model provides an embodiment:
[0020] See also Figure 1 、 Figure 2 and Figure 3A device for improving the spinning conditions of high-strength nylon fiber production includes a base plate 1 and a pre-network device 2 arranged on the base plate 1 for the entry of the tow, and a first tow adjustment component, a tow guide rod component, a second tow adjustment component, an SR1 roller 9 and a GR1 roller 10 are arranged on the base plate 1 below the pre-network device 2 from top to bottom.
[0021] See also Figure 1 The first tow adjustment assembly, the tow guide rod assembly, and the second tow adjustment assembly each include an adjustment rod 3, each of which is correspondingly arranged on a rotating support 4, and the adjustment rods 3 are each fixed to the base plate 1 via a connecting base 5.
[0022] See also Figure 1 and Figure 2 The first and second yarn bundle adjustment components are each provided with a wire guide hook bracket 6 on the rotating support 4, and a plurality of wire guide hooks 7 are provided on the wire guide hook bracket 6. The rotating support 4 can horizontally adjust the angle of the wire guide hook bracket 6, and the wire guide hook 7 is used to fix the silk path.
[0023] See also Figure 1 , a wire guide rod 8 is provided on the rotating support 4 of the wire guide rod assembly. The rotating support 4 can adjust the angle of the wire guide rod 8 horizontally, which is more conducive to controlling the size of the wire tension.
[0024] See also Figure 1 A ruler is provided on the adjusting rod 3. The ruler can accurately control the positions of the wire guide hook 7 and the wire guide rod 8.
[0025] See also Figure 1 The spacing between adjacent adjusting rods 3 is 8 to 12 cm. The spacing of 8 to 12 cm is conducive to the installation and adjustment of the tow.
[0026] See also Figure 1 , SR1 roller 9 is located to the upper right of GR1 roller 10.
[0027] Working principle: After spinning, cooling, bundling and oiling, the tow enters the pre-network device 2, passes through the pre-network device 2 and successively enters the wire guide hook 7 on the first tow adjustment component, the wire guide rod 8 on the tow guide rod assembly, the wire guide hook 7 on the second tow adjustment component, the GR1 roller 10 and the SR1 roller 9. The first tow adjustment component and the second tow adjustment component are used to fix the silk path. The tow guide rod assembly can control the size of the tow tension and even the yarn tension by adjusting the rotating support 4 and the wire guide rod 8, and then enter the GR1 roller 10 and SR1 roller 9 for winding after stabilizing the tension. A ruler is provided on the adjusting rod 3, which can accurately control the position of the wire guide hook 7 and the wire guide rod 8. The rotating support 4 can control the direction of the wire guide hook 7 and the wire guide rod 8, and can be adjusted as needed, thereby simplifying the tension adjustment, making it more convenient and practical.
Claims
1. A device for improving the spinning conditions of high-strength nylon fibers, characterized by: It includes a base plate and a pre-network device arranged on the base plate for the yarn bundle to enter, and the base plate is provided with a first yarn bundle adjustment component, a yarn bundle guide rod component, a second yarn bundle adjustment component, an SR1 roller and a GR1 roller in sequence from top to bottom below the pre-network device.
2. The device for improving the spinning conditions of high-strength nylon fibers according to claim 1, characterized in that: The first tow adjustment assembly, the tow guide rod assembly, and the second tow adjustment assembly each include an adjustment rod, each of which is correspondingly arranged on a rotating support, and each of the adjustment rods is fixed to the base plate via a connecting base.
3. The device for improving the spinning conditions of high-strength nylon fibers according to claim 2, characterized in that: A wire guide hook bracket is respectively provided on the rotating support of the first wire bundle adjusting component and the second wire bundle adjusting component, and a plurality of wire guide hooks are provided on the wire guide hook bracket.
4. The device for improving the spinning conditions of high-strength nylon fibers according to claim 2, characterized in that: A wire guide rod is provided on the rotating support of the wire guide rod assembly.
5. The device for improving the spinning conditions of high-strength nylon fibers according to claim 2, characterized in that: A scale is provided on the adjusting rod.
6. The device for improving the spinning conditions of high-strength nylon fibers according to claim 2, characterized in that: The distance between adjacent adjusting rods is 8 to 12 cm.
7. The device for improving the spinning conditions of high-strength nylon fibers according to claim 1, characterized in that: The SR1 roller is located to the upper right of the GR1 roller.
Citation Information
Cited By
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