Cheese dyeing device

Through the stirring dyeing mechanism and circulation pump system driven by the servo motor, the problem of uneven dyeing of the barrel yarn is solved, and uniform penetration and efficient dyeing of the dye are achieved.

CN223268900UActive Publication Date: 2025-08-26ZHEJIANG HENGXIANG COTTON TEXTILE LTD
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Patent Information

Application Number
CN202421925955.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-08-26
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

In the existing tube yarn dyeing device, the tube yarn is in a standstill state, resulting in poor dye penetration effect, which can easily lead to uneven dyeing.

Method used

The stirring dyeing mechanism and circulation pump system driven by a servo motor are adopted. The stirring dyeing mechanism rotates and agitates the dye. Combined with the spray hole and bellows of the permeation unit, the circulating flow and uniform penetration of the dye are achieved.

Benefits of technology

It improves the permeability efficiency of dye, ensures uniform dyeing of the inner and outer yarns, and improves dyeing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cheese dyeing, in particular to a cheese dyeing device which comprises a dyeing tank, the dyeing tank comprises a tank body, the top surface of the tank body is provided with a tank cover, the inner bottom surface of the tank body is rotatably connected with a stirring dyeing mechanism, the bottom surface of the tank body is fixedly connected with a supporting seat, and the supporting seat is fixedly connected with the tank body. Four supporting legs are fixedly connected to the bottom face of the supporting base at equal angles, and the bottom face of the tank body communicates with a discharging pipe. According to the cheese dye stirring device, the servo motor, the rotating shaft, the limiting plate, the inserting column, the annular frame, the connecting plate, the sliding groove, the first inserting groove and the containing pipe are arranged in a matched mode, so that the annular frame drives cheese in the containing pipe to stir dye, the dye keeps flowing, and dyeing materials are prevented from sinking; and through cooperative arrangement of a circulating pump, a liquid conveying pipe, a liquid suction pipe, a permeation box, a connecting pipe, a corrugated pipe and a placement pipe, the interior and the exterior of the cheese are subjected to dip dyeing through dye at the same time, the permeation efficiency is improved, and dyeing is more uniform.
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Description

Technical Field

[0001] The utility model relates to the technical field of cheese dyeing, in particular to a cheese dyeing device. Background Art

[0002] Cheese is the bobbin yarn dropped from the spinning frame or twisting machine in the previous process. According to the requirements of the subsequent process of weaving factories, knitting factories, towel factories, etc., the yarn length is lengthened and the defects and impurities on the yarn are removed. Then, it is rewound on the winding machine through a grooved drum or a rapidly reciprocating yarn guide hook into a large-volume cone yarn with no edge or edge, in a certain shape (such as conical or cylindrical), and with a certain winding density.

[0003] In order to make the items woven from cheese yarn more beautiful, cheese yarn dyeing is a common processing step in textile factories. The existing device generally soaks the cheese yarn in dye and uses the natural penetration of the dye to complete the dyeing work. During the dyeing process, the cheese yarn is in a static state, the dye penetration effect is poor, and the static state is also likely to cause the dye material to sink, resulting in uneven dyeing. Utility Model Content

[0004] The purpose of the utility model is to provide a cheese yarn dyeing device to solve the problems raised in the above background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A cheese yarn dyeing device includes a dyeing tank, which includes a tank body, a tank cover is provided on the top surface of the tank body, a stirring and dyeing mechanism is rotatably connected to the inner bottom surface of the tank body, the bottom surface of the tank body is fixedly connected to a support seat, the bottom surface of the support seat is fixedly connected to four support legs at equal angles, and the bottom surface of the tank body is connected to a discharge pipe.

[0007] Furthermore, the stirring and dyeing mechanism includes a driving unit, the driving unit includes a servo motor, the top surface of the servo motor is fixedly connected to the bottom surface of the tank body, the motor shaft of the servo motor is transmission-connected with a rotating shaft, the bottom end of the rotating shaft is rotatably connected to the inner bottom surface of the tank body, the top end of the rotating shaft is fixedly connected to a limiting plate, the top surface of the limiting plate is fixedly connected to a plug-in column, the outer wall of the plug-in column is slidably plugged with a bobbin rack, and the top surface of the plug-in column is embedded with an infiltration unit.

[0008] Furthermore, the bobbin frame includes an annular frame, and a plurality of connecting plates are provided at equal angles on the inner arc surface of the annular frame. A plug-in groove 1 is provided at the center position where the plurality of connecting plates are connected, and the plug-in groove 1 and the plug-in column are slidably plugged in. A sliding groove is provided on the top surface of the plurality of connecting plates, and a placement tube is slidably connected in the plurality of sliding grooves.

[0009] Preferably, the bottom ends of the plurality of placement tubes are provided with threaded holes 1, and the bottom surfaces of the plurality of chute are provided with a plurality of threaded holes 2 that match the threaded holes 1 at equal distances.

[0010] Preferably, a plurality of spray holes are provided on the outer walls of the plurality of placement tubes at equal distances.

[0011] Furthermore, the infiltration unit includes a infiltration box, the top surface of the infiltration box and the inner top surface of the tank cover are rotatably connected, a plurality of diversion grooves are provided inside the infiltration box, and the bottom surfaces of the plurality of diversion grooves are provided with circular holes, and the bottom surface of the infiltration box and the positions corresponding to the plurality of circular holes are fixedly connected with bellows, and the other ends of the plurality of bellows are respectively fixedly connected to the top ends of the plurality of circular holes, the bottom surface of the infiltration box is fixedly connected with a fixed block, the bottom surface of the fixed block is provided with a second plug-in groove, the second plug-in groove and the top end of the plug-in column are plugged and fixed, and the top surface of the infiltration box is fixedly connected with a connecting pipe.

[0012] Furthermore, a circulation pump is fixedly connected to the top surface of the tank cover, and an infusion tube and a suction tube are connected to the circulation pump. The other end of the infusion tube is connected to the connecting tube, and the other end of the suction tube is connected to the side wall of the tank body.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] Through the coordinated arrangement among the servo motor, rotating shaft, limiting plate, plug-in column, annular frame, connecting plate, slide groove, plug-in groove and placement tube, the motor shaft driving the servo motor is transmitted to the rotating shaft, and the annular frame can drive the cheese yarn of the placement tube to stir the dye, so that the dye keeps flowing and avoids the sinking of the dyed material. Then, through the coordinated arrangement among the circulation pump, infusion tube, suction tube, penetration box, connecting tube, corrugated tube and placement tube, starting the circulation pump can make the dye spray from several spray holes on the placement tube to the inside of the cheese yarn, so that the inside and outside of the cheese yarn are simultaneously dyed with dye, thereby improving the penetration efficiency and making the dyeing more uniform. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall external structure of a cheese yarn dyeing device of the present invention;

[0016] Figure 2 This is a schematic cross-sectional structure diagram of a cheese yarn dyeing device of the present invention;

[0017] Figure 3 This is a schematic diagram of the structure of the stirring and dyeing mechanism in the utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the drive unit in the utility model;

[0019] Figure 5 This is a schematic diagram of the bobbin creel structure of the utility model;

[0020] Figure 6 This is a schematic diagram of the infiltration unit in the utility model;

[0021] Figure 7 It is a schematic diagram of the internal structure of the penetration box in the utility model.

[0022] In the figure: 100, dyeing tank; 110, tank body; 111, tank cover; 112, discharge pipe; 120, support seat; 121, support leg; 200, stirring and dyeing mechanism; 210, drive unit; 211, servo motor; 212, rotating shaft; 213, limit plate; 214, plug-in column; 220, bobbin rack; 221, ring rack; 222, connecting plate; 223, slide; 224, plug-in slot 1; 225, threaded hole 2; 226, placement pipe; 2261, spray hole; 230, permeation unit; 231, permeation box; 232, fixing block; 2321, plug-in slot 2; 233, connecting pipe; 234, bellows; 235, diversion slot; 236, round hole; 300, circulation pump; 310, infusion tube; 311, suction tube. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figures 1 to 7 In an embodiment of the utility model, a cheese yarn dyeing device includes a dyeing tank 100, which includes a tank body 110. The top surface of the tank body 110 is provided with a tank cover 111. The inner bottom surface of the tank body 110 is rotatably connected to a stirring and dyeing mechanism 200. The bottom surface of the tank body 110 is fixedly connected to a support seat 120. The bottom surface of the support seat 120 is fixedly connected to four supporting legs 121 at equal angles. The bottom surface of the tank body 110 is connected to a discharge pipe 112.

[0025] Specifically, when the cheese yarn needs to be dyed, the cheese yarn to be dyed is placed on the stirring and dyeing mechanism 200, and the dye is sent into the tank body 110, and finally the tank cover 111 is closed. The cheese yarn is driven to rotate by driving the stirring and dyeing mechanism 200, so that the dye in the tank body 110 is stirred, and the dye is driven to circulate in the tank body 110, and at the same time, the cheese yarn is flushed, so that the dye soaks into the cheese yarn faster, thereby improving the dyeing efficiency. After dyeing is completed, the dye can be discharged from the discharge pipe 112.

[0026] Example 1

[0027] like Figure 3-5 As shown, in this embodiment, the stirring and dyeing mechanism 200 includes a driving unit 210, and the driving unit 210 includes a servo motor 211. The top surface of the servo motor 211 is fixedly connected to the bottom surface of the tank body 110. The motor shaft of the servo motor 211 is connected to a rotating shaft 212. The bottom end of the rotating shaft 212 is rotatably connected to the inner bottom surface of the tank body 110. The top end of the rotating shaft 212 is fixedly connected to a limiting plate 213. The top surface of the limiting plate 213 is fixedly connected to a plug-in column 214. The outer surface of the plug-in column 214 is fixedly connected to the inner bottom surface of the tank body 110. The wall is slidably connected to a bobbin frame 220, and the top surface of the plug-in column 214 is interlocked with an infiltration unit 230. The bobbin frame 220 includes an annular frame 221. The inner arc surface of the annular frame 221 is provided with a plurality of connecting plates 222 at equal angles. A plug-in slot 1 224 is provided at the center where the connecting plates 222 are connected. The plug-in slot 1 224 and the plug-in column 214 are slidably connected. The top surfaces of the plurality of connecting plates 222 are provided with a slide groove 223, and the plurality of slide grooves 223 are slidably connected to the placement tubes 226. The bottom ends of the plurality of placement tubes 226 are provided with a threaded hole 1. The bottom surfaces of the plurality of slide grooves 223 are evenly spaced and penetrated with a plurality of threaded holes 225 that match the threaded holes 1. The outer walls of the plurality of placement tubes 226 are evenly spaced and provided with a plurality of spray holes 2261.

[0028] In this embodiment, the plug-in groove 224 is aligned and plugged with the plug-in column 214 until the bottom surface of the annular frame 221 contacts the top surface of the limit plate 213, and several bobbins are respectively placed on the outer walls of several placement tubes 226. According to the different sizes of the bobbins, the placement tubes 226 can slide in the slide groove 223 to adjust the distance between the several bobbins. After the adjustment, the placement tubes 226 and the connecting plate 222 are fixed together with screws to prevent the bobbins from moving back and forth with the placement tubes 226 during stirring. At this time, the motor shaft of the servo motor 211 is driven to the rotating shaft 212 to rotate the plug-in column 214, so that the annular frame 221 rotates with the bobbins on the placement tubes 226 as the plug-in column 214 rotates, and the rotating bobbin frame 220 and the bobbin stir the dye inside the tank body 110. The dye flushes the bobbin during the flow process, thereby accelerating the dyeing speed.

[0029] Example 2

[0030] like Figure 3 and Figure 6-7 As shown, in this embodiment, the permeation unit 230 includes a permeation box 231, the top surface of the permeation box 231 is rotatably connected to the inner top surface of the tank cover 111, a plurality of diversion grooves 235 are opened inside the permeation box 231, and the bottom surfaces of the plurality of diversion grooves 235 are opened with circular holes 236, and the bottom surface of the permeation box 231 and the positions corresponding to the plurality of circular holes 236 are fixedly connected to bellows 234, and the other ends of the plurality of bellows 234 are respectively fixedly connected to the top ends of the plurality of circular holes 236. 1 is fixedly connected to a fixing block 232 on the bottom surface, and a second plug-in groove 2321 is defined on the bottom surface of the fixing block 232. The second plug-in groove 2321 is fixedly connected to the top end of the plug-in column 214. A connecting pipe 233 is fixedly connected to the top surface of the permeation box 231. A circulating pump 300 is fixedly connected to the top surface of the tank cover 111. A liquid infusion tube 310 and a liquid suction tube 311 are connected to the circulating pump 300. The other end of the liquid infusion tube 310 is connected to the connecting pipe 233, and the other end of the liquid suction tube 311 is connected to the side wall of the tank body 110.

[0031] During specific implementation, after the cheese yarn is fixed on the placement tube 226, several corrugated tubes 234 are fixedly connected to several placement tubes 226 respectively, and the tank cover 111 is covered on the top surface of the tank body 110, and the servo motor 211 is driven to make the cheese yarn rack 220 stir the dye liquid while starting the circulation pump 300, so that the infusion tube 310 sucks out the dye liquid in the tank body 110 and sends it into the penetration box 231 from the connecting tube 233 through the infusion tube 310. The dye in the penetration box 231 flows from the circular hole 236 along the corrugated tube 234 into the placement tube 226 under the distribution of the diversion groove 235, and finally is sprayed out from several spray holes 2261 to penetrate into the interior of the cheese yarn, so that the surface and interior of the cheese yarn are simultaneously penetrated and dyed by the dye, thereby improving the dyeing efficiency.

[0032] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0033] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A cheese yarn dyeing device, characterized in that: The invention comprises a dyeing tank (100), wherein the dyeing tank (100) comprises a tank body (110), a tank cover (111) is provided on the top surface of the tank body (110), a stirring dyeing mechanism (200) is rotatably connected to the inner bottom surface of the tank body (110), a support base (120) is fixedly connected to the bottom surface of the tank body (110), four support legs (121) are fixedly connected to the bottom surface of the support base (120) at equal angles, and a discharge pipe (121) is connected to the bottom surface of the tank body (110). 12), the stirring dyeing mechanism (200) includes a driving unit (210), the driving unit (210) includes a servo motor (211), the top surface of the servo motor (211) is fixedly connected to the bottom surface of the tank body (110), the motor shaft of the servo motor (211) is connected to a rotating shaft (212), the bottom end of the rotating shaft (212) is rotatably connected to the inner bottom surface of the tank body (110), and the top end of the rotating shaft (212) is fixedly connected to a limiting plate ( 213), the top surface of the limiting plate (213) is fixedly connected with a plug-in column (214), the outer wall of the plug-in column (214) is slidably plugged with a bobbin frame (220), the top surface of the plug-in column (214) is embedded with a penetration unit (230), the bobbin frame (220) includes an annular frame (221), the inner arc surface of the annular frame (221) is provided with a plurality of connecting plates (222) at equal angles, and the center position of the plurality of connecting plates (222) connected is opened. A plug-in slot (224) is provided, and the plug-in slot (224) and the plug-in column (214) are slidably plugged in. The top surfaces of several connecting plates (222) are provided with sliding slots (223), and several placement tubes (226) are slidably connected in the sliding slots (223). The bottom ends of several placement tubes (226) are provided with threaded holes (1), and the bottom surfaces of several sliding slots (223) are provided with several threaded holes (225) adapted to the threaded holes (1) at equal distances.

2. A cheese yarn dyeing device according to claim 1, characterized in that: A plurality of spray holes (2261) are provided at equal intervals on the outer walls of the plurality of placement tubes (226).

3. The cheese yarn dyeing device according to claim 1, characterized in that: The permeation unit (230) includes a permeation box (231), the top surface of the permeation box (231) is rotatably connected to the inner top surface of the tank cover (111), a plurality of diversion grooves (235) are provided inside the permeation box (231), the bottom surfaces of the plurality of diversion grooves (235) are provided with circular holes (236), the bottom surface of the permeation box (231) and the positions corresponding to the plurality of circular holes (236) are fixedly connected to bellows (234), the other ends of the plurality of bellows (234) are respectively fixedly connected to the top ends of the plurality of circular holes (236), the bottom surface of the permeation box (231) is fixedly connected to a fixing block (232), the bottom surface of the fixing block (232) is provided with a second plug-in groove (2321), the second plug-in groove (2321) is plugged and fixed to the top end of the plug-in column (214), and the top surface of the permeation box (231) is fixedly connected to a connecting pipe (233).

4. The cheese dyeing device according to claim 1, characterized in that: A circulation pump (300) is fixedly connected to the top surface of the tank cover (111), and a liquid infusion tube (310) and a liquid suction tube (311) are connected to the circulation pump (300). The other end of the liquid infusion tube (310) is connected to the connecting tube (233), and the other end of the liquid suction tube (311) is connected to the side wall of the tank body (110).