Textile fabric carding equipment

By designing automated textile fabric carding equipment, the fabric fluff is automatically removed by using brush plates, suction covers and fan systems, the fluff problem in textile fabric manufacturing process is solved, and production efficiency and environmental sanitation are improved.

CN223268968UActive Publication Date: 2025-08-26JIANGSU XIN SI LU TEXTILE TECH CO LTD
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Patent Information

Application Number
CN202422255501.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-08-26
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

During the manufacturing process, textile fabrics produce fluff due to friction, which leads to fleece on the surface, affects the environment and increases the labor intensity of workers. The existing technology requires manual hand-coding, which is inefficient and not environmentally friendly.

Method used

Design a textile fabric carding equipment, including a brush plate, an upper suction cover, a lower suction cover, a collection box and a fan, automatically removes fluff from the fabric, uses tracheal connection to achieve automatic hair removal, and combines an adhesion roller for final hair removal.

Benefits of technology

Automatic hair removal is achieved, manual operation is reduced, fluff drifting is avoided, and production efficiency and environmental sanitation are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses textile fabric carding equipment which comprises a base, an unwinding mechanism and a winding mechanism are arranged on the two sides of the top face of the base respectively, the center of the top face of the base is fixedly connected with a box body, a second through groove penetrates through each of the two sides of the box body, and a hair removing mechanism is arranged in the box body. The outer side of the box body is fixedly connected with a collecting box, the collecting box is communicated with the box body, and a hair sucking mechanism is arranged in the collecting box. The brush plate, the upper suction cover and the lower suction cover are arranged in the box body, the collecting box communicated with the upper suction cover and the lower suction cover through the first air pipe and the second air pipe is fixed outside the box body, and the two adhesion rollers are arranged on one side of the box body, so that plush on cloth is automatically removed, manual plush removal is not needed, and the plush removal efficiency is improved. And the phenomenon that the lint on the cloth drifts everywhere when the lint is manually removed is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of textile equipment, in particular to a textile fabric combing device. Background Art

[0002] Textile fabrics, also known as knitted fabrics, are divided into two categories according to the weaving method: weft knitted fabrics and warp knitted fabrics. Weft knitted fabrics are often made of low-elastic polyester yarn or special-shaped polyester yarn, nylon yarn, cotton yarn, wool yarn, etc., and are woven on various weft knitting machines using plain needle structure, varied plain needle structure, rib plain needle structure, double rib plain needle structure, jacquard structure, terry structure, etc.

[0003] Textile fabrics are often subjected to friction during the manufacturing process, so a layer of lint often forms on the surface of the textile fabrics. These lints are generally not processed or workers comb them manually, which increases the labor intensity of the workers. Moreover, the lint will float into the air during combing, affecting the surrounding working environment. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a textile fabric combing device.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solution: a textile fabric combing device, comprising a base, a reeling mechanism and a reeling mechanism are respectively provided on both sides of the top surface of the base, the center of the top surface of the base is fixedly connected to a box body, a second through groove is passed through each side of the box body, a hair removal mechanism is provided in the box body, the outer side of the box body is fixedly connected to a collection box, the collection box is communicated with the box body, and a hair suction mechanism is provided in the collection box.

[0006] As a further description of the above technical solution: the unwinding mechanism includes two second side plates fixedly connected to one side of the base, and the winding mechanism includes two first side plates fixedly connected to the other side of the base, a rotating shaft is horizontally connected between the two first side plates and between the two second side plates, and a winding motor connected to the rotating shaft is horizontally fixed on the outer side of the first side plate.

[0007] As a further description of the above technical solution: the hair removal mechanism includes two brush plates facing opposite each other, both of the brush plates are connected to the box body, the brush plates are arranged on the side close to the unwinding mechanism, and an upper suction hood and a lower suction hood are arranged on the right side of the brush plate, the upper suction hood and the lower suction hood are facing oppositely, the upper suction hood is connected to the top surface of the collection box through a first air pipe, and the lower suction hood is connected to the collection box through a second air pipe.

[0008] As a further description of the above technical solution: two mirror-symmetrical support plates are fixedly connected to the second through groove on the side of the box body close to the winding mechanism, and the inner sides of the two support plates are movably connected to two upper and lower mirror-symmetrical guide plates, and each two guide plates are connected to a bonding roller for common rotation.

[0009] As a further description of the above technical solution: the hair suction mechanism includes a fan arranged on the bottom wall of the collection box, a plurality of air holes vertically penetrate the bottom surface of the collection box, a first through groove penetrates the outer side of the collection box, a filter plate is movably connected in the first through groove, and the outside of the filter plate is fixedly connected to a handle.

[0010] As a further description of the above technical solution: two upper and lower mirror-symmetrical sliding grooves are vertically opened on the inner side of each support plate, a slider is slidably connected in each sliding groove, the slider is fixedly connected to the guide plate, and a spring is fixed between the slider and the sliding groove.

[0011] The utility model has the following beneficial effects:

[0012] Compared with the existing technology, the textile fabric combing equipment has a brush plate, an upper suction hood and a lower suction hood arranged in a box body, and a collection box is fixed on the outside of the box body, which is connected to the upper suction hood and the lower suction hood through a first air pipe and a second air pipe. Two adhesion rollers are arranged on one side of the box body, which automatically removes the fluff on the cloth without the need for manual depilation, thus avoiding the fluff on the cloth from floating everywhere during manual depilation. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a three-dimensional diagram of the overall structure of a textile fabric combing device proposed in the utility model;

[0014] Figure 2 This is a main cross-sectional view of the overall structure of a textile fabric combing device proposed in the utility model;

[0015] Figure 3 This is a side sectional view of the overall structure of a textile fabric combing device proposed in the utility model.

[0016] Legend:

[0017] 1. Base; 2. Rotating shaft; 3. First side panel; 4. Winding motor; 5. Box body; 6. Support plate; 7. Collection box; 8. First through slot; 9. Filter plate; 10. Second side panel; 11. First air pipe; 12. Second through slot; 13. Adhesion roller; 14. Guide plate; 15. Brush plate; 16. Upper suction hood; 17. Lower suction hood; 18. Second air pipe; 19. Fan. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] Reference Figures 1 to 3 The utility model provides a textile fabric combing device: it includes a base 1, and a unwinding mechanism and a winding mechanism are respectively provided on both sides of the top surface of the base 1. The unwinding mechanism includes two second side plates 10 fixedly connected to one side of the base 1, and the winding mechanism includes two first side plates 3 fixedly connected to the other side of the base 1, and a rotating shaft 2 is horizontally rotatably connected between the two first side plates 3 and between the two second side plates 10. A winding motor 4 transmission-connected to the rotating shaft 2 is horizontally fixed to the outer side of the first side plate 3, and the top center of the base 1 is fixedly connected to the box body 5. A second through slot 12 runs through each side of the box body 5. A hair removal mechanism is provided in the box body 5, and the outer side of the box body 5 is fixedly connected to the collecting box 7. The collecting box 7 is communicated with the box body 5, and a hair suction mechanism is provided in the collecting box 7.

[0020] The hair removal mechanism includes two brush plates 15 facing oppositely, and both brush plates 15 are connected to the box body 5. The brush plates 15 are arranged on the side close to the unwinding mechanism. An upper suction hood 16 and a lower suction hood 17 are arranged on the right side of the brush plates 15. The upper suction hood 16 and the lower suction hood 17 face oppositely. The upper suction hood 16 is connected to the top surface of the collection box 7 through the first air pipe 11, and the lower suction hood 17 is connected to the collection box 7 through the second air pipe 18.

[0021] The hair suction mechanism includes a fan 19 arranged on the bottom wall of the collection box 7. The bottom surface of the collection box 7 is vertically penetrated by multiple air holes. The outer side of the collection box 7 is penetrated by a first through groove 8. The first through groove 8 is movably connected to the filter plate 9. The outer side of the filter plate 9 is fixedly connected to the handle.

[0022] Two mirror-symmetrical support plates 6 are fixedly connected to the second through groove 12 on the side of the box body 5 close to the winding mechanism. The inner sides of the two support plates 6 are movably connected to two upper and lower mirror-symmetrical guide plates 14. Two upper and lower mirror-symmetrical slide grooves are vertically opened on the inner side of each support plate 6. A slider is slidably connected in each slide groove. The slider is fixedly connected to the guide plate 14. A spring is fixed between the slider and the slide groove. A bonding roller 13 is rotatably connected between every two guide plates 14.

[0023] By arranging a brush plate 15, an upper suction hood 16, and a lower suction hood 17 in the box body 5, and fixing a collection box 7 on the outside of the box body 5, which is connected to the upper suction hood 16 and the lower suction hood 17 through a first air pipe 11 and a second air pipe 18, and two adhesion rollers 13 are arranged on one side of the box body 5, the lint on the cloth is automatically removed, and there is no need for manual depilation, which avoids the lint on the cloth from floating everywhere during manual depilation.

[0024] Working principle: When in use, place the cloth to be dehaired on one side of the unwinding mechanism, pass the cloth head through the second through slot 12 of the box body 5, and wrap it around the reeling mechanism, then the reeling motor 4 pulls the cloth into the box body 5 for feeding, and the upper and lower sides of the cloth are brushed by two brushes to brush out the fluff, and the brushed out fluff passes through the upper suction hood 16 and the lower suction hood 17, and is sucked into the collection box 7 under the action of the fan 19 and the trachea computer. Under the filtration of the filter plate 9, the fluff will remain on the filter plate 9. You only need to pull the filter plate 9 out of the box body 5 for cleaning, and the two bonding rollers 13 will perform the final dehairing on the remaining fluff on the upper and lower sides of the cloth.

[0025] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A textile fabric combing device, comprising a base (1), wherein a reeling mechanism and a reeling mechanism are respectively provided on both sides of the top surface of the base (1), characterized in that: The center of the top surface of the base (1) is fixedly connected to the box body (5), a second through slot (12) is passed through each side of the box body (5), a hair removal mechanism is provided in the box body (5), the outer side of the box body (5) is fixedly connected to the collection box (7), the collection box (7) is communicated with the box body (5), and a hair suction mechanism is provided in the collection box (7); The hair removal mechanism comprises two brush plates (15) facing oppositely, both of the brush plates (15) are connected to the box body (5), the brush plates (15) are arranged on a side close to the unwinding mechanism, an upper suction hood (16) and a lower suction hood (17) are arranged on the right side of the brush plates (15), the upper suction hood (16) and the lower suction hood (17) facing oppositely, the upper suction hood (16) is communicated with the top surface of the collection box (7) through a first air pipe (11), and the lower suction hood (17) is communicated with the collection box (7) through a second air pipe (18); The box body (5) is fixedly connected to two mirror-symmetrical support plates (6) at the second through groove (12) on one side of the winding mechanism, and the inner sides of the two support plates (6) are movably connected to two upper and lower mirror-symmetrical guide plates (14), and each two guide plates (14) are connected to a bonding roller (13) for common rotation.

2. A textile fabric combing device according to claim 1, characterized in that: The unwinding mechanism comprises two second side plates (10) fixedly connected to one side of the base (1), and the rewinding mechanism comprises two first side plates (3) fixedly connected to the other side of the base (1), a rotating shaft (2) is horizontally rotatably connected between the two first side plates (3) and between the two second side plates (10), and a rewinding motor (4) in transmission connection with the rotating shaft (2) is horizontally fixed on the outer side of the first side plate (3).

3. A textile fabric combing device according to claim 1, characterized in that: The hair suction mechanism comprises a fan (19) arranged on the bottom wall of the collection box (7), a plurality of air holes are vertically passed through the bottom surface of the collection box (7), a first through groove (8) is passed through the outer side of the collection box (7), a filter plate (9) is movably connected in the first through groove (8), and a handle is fixedly connected to the outside of the filter plate (9).

4. A textile fabric combing device according to claim 1, characterized in that: Two mirror-symmetrical sliding grooves are vertically opened on the inner side of each support plate (6), and a slider is slidably connected in each sliding groove. The slider is fixedly connected to the guide plate (14), and a spring is fixed between the slider and the sliding groove.